CN113798476A - Method for efficiently reducing bubbles on surface of aluminum bar and using device thereof - Google Patents
Method for efficiently reducing bubbles on surface of aluminum bar and using device thereof Download PDFInfo
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- CN113798476A CN113798476A CN202111107044.0A CN202111107044A CN113798476A CN 113798476 A CN113798476 A CN 113798476A CN 202111107044 A CN202111107044 A CN 202111107044A CN 113798476 A CN113798476 A CN 113798476A
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- aluminum bar
- aluminum
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 114
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 87
- 239000000463 material Substances 0.000 claims description 51
- 239000007788 liquid Substances 0.000 claims description 42
- 238000001816 cooling Methods 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 239000012535 impurity Substances 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 238000012797 qualification Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims 1
- 230000003245 working effect Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/20—Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
- B22D43/001—Retaining slag during pouring molten metal
- B22D43/004—Retaining slag during pouring molten metal by using filtering means
Abstract
The invention discloses a method for efficiently reducing bubbles on the surface of an aluminum bar and a using device thereof. Has the advantages that: according to the invention, the electric push rod, the scraper and the connecting rod are arranged, in the bubble eliminating process, the electric push rod enables the scraper to move up and down in the die cavity through the connecting rod, so that bubbles gathered on the inner wall of the die cavity are eliminated, and meanwhile, the electric push rod is matched with the vibrating machine, so that the quantity of surface bubbles in the aluminum bar forming process can be effectively reduced, the qualified rate of the aluminum bar is improved, and the practicability and the working effect of the device are improved.
Description
Technical Field
The invention relates to the technical field of aluminum bar production devices, in particular to a method for efficiently reducing bubbles on the surface of an aluminum bar and a using device thereof.
Background
The aluminum bar is one of aluminum products, and the fusion casting of the aluminum bar comprises the processes of melting, purification, impurity removal, degassing, slag removal and casting. According to the different metal elements contained in the aluminum bar, the aluminum bar can be roughly divided into 8 major categories, and bubbles on the surface of the aluminum bar need to be eliminated in the production process of the aluminum bar.
The existing method for eliminating the bubbles on the surface of the aluminum bar eliminates the bubbles in the aluminum liquid in a vibration mode in the using process, but some bubbles can be gathered on the inner wall of the die cavity in the vibration process to cause that the bubbles can not be eliminated, so that a large number of air holes can be formed on the surface when the aluminum bar is formed, the qualification rate of the aluminum bar is influenced, and the practicability and the working effect of the device are reduced, secondly, the existing method for eliminating the bubbles on the surface of the aluminum bar cools and forms the aluminum liquid in a cold air mode in the using process, but the method cannot integrally cool the aluminum liquid, so that the cooling rate of each position of the aluminum liquid is inconsistent, the forming effect of the aluminum bar is influenced, and the functionality of the device is reduced, in addition, the existing method for eliminating the bubbles on the surface of the aluminum bar is obtained by melting and refining different substances in the material injection process, and further has the existence of some scrap iron substances and other impurities in the aluminum liquid, because the aluminum bar cannot be filtered and removed, impurities exist in the aluminum bar and the purity of the aluminum bar is affected, a method for efficiently reducing bubbles on the surface of the aluminum bar and a device using the method are urgently needed to solve the existing problems.
Disclosure of Invention
The present invention is directed to solving the above problems and providing a method for efficiently reducing bubbles on the surface of an aluminum bar and an apparatus using the same.
The invention realizes the purpose through the following technical scheme:
a method for efficiently reducing bubbles on the surface of an aluminum bar comprises a base, a supporting column, a cavity and a hydraulic rod, wherein the supporting column is fixed on one side of the upper end of the base, the cavity is arranged inside the upper end of the supporting column, the hydraulic rod is fixed in the cavity, a fixing frame is installed at the top end of the hydraulic rod, a material guide hopper is arranged on the fixing frame, a material guide pipe is arranged at the bottom end of the material guide hopper, a magnetic plate is installed in the material guide hopper, a filtering hole is formed in the magnetic plate, a flow regulating valve is installed on one side wall of the material guide pipe, a die cylinder is installed below the material guide pipe, a die cavity is formed in the die cylinder, supports are installed on two sides of the upper end of the die cavity, an electric push rod is fixed on one side wall of each support, a connecting rod is installed at one end of the electric push rod, a scraper is fixed at the bottom end of the connecting rod, and a through hole is formed in the scraper, the vibrating plate is installed to mould section of thick bamboo bottom, the bobbing machine is installed to shock attenuation board upper end one side, vibration board one side is provided with the water tank, be connected with the inlet tube on the water tank lateral wall, install pump one on the inlet tube, die cavity one side is provided with the water cavity, water cavity bottom one side is connected with the drain pipe, install the valve on the drain pipe lateral wall, be connected with pump two on the drain pipe, be fixed with the support frame on the support column lateral wall, operating panel is installed to the support frame upper end.
Furthermore, the supporting column is connected with the base through a bolt, the concave cavity is formed in the supporting column, and the hydraulic rod is connected with the concave cavity through a bolt.
Through the technical scheme, the hydraulic rod drives the material guide pipe to move upwards, so that a worker can take out the formed aluminum bar from the die cavity conveniently.
Furthermore, the fixing frame is connected with the hydraulic rod through a bolt, the material guide hopper is connected with the fixing frame through a screw, and the material guide pipe is connected with the material guide hopper through a thread.
By the technical scheme, the material guide hopper and the material guide pipe can guide the aluminum liquid into the mold cavity for molding.
Furthermore, the magnetic plate is connected with the material guide hopper through screws, and the filtering holes are formed in the magnetic plate.
Through the technical scheme, in the process of material injection, the magnetic plate is combined with the filtering holes to filter and separate iron filings and impurities contained in the aluminum liquid, so that the purity of the aluminum bar is ensured.
Furthermore, the flow regulating valve is connected with the material guide pipe through threads, and the die cavity is formed in the die cylinder.
By the technical scheme, the flow regulating valve can regulate the flow speed of the aluminum liquid, and the aluminum liquid is formed into the aluminum rod by the mold cavity.
Furthermore, the support with the die cylinder passes through the screw connection, electric putter with the support passes through the screw connection, the connecting rod with electric putter passes through the screw connection, the scraper blade with the connecting rod passes through the screw connection, the scraper blade with die cavity sliding connection, the through-hole shaping in on the scraper blade.
Through the technical scheme, the electric push rod enables the scraper plate to move up and down in the die cavity through the connecting rod, and then bubbles gathered on the inner wall of the die cavity are eliminated.
Further, the die cylinder is connected with the vibrating plate through screws, and the vibrating machine is connected with the vibrating plate through screws.
Through the technical scheme, the vibrator enables the aluminum liquid in the die cavity to vibrate through the vibrating plate, and then bubbles contained in the aluminum liquid are eliminated.
Further, the water tank with the base passes through screwed connection, the water cavity shaping in on the mould section of thick bamboo, the inlet tube with the water tank and the water cavity is all pegged graft, pump one with the inlet tube is pegged graft, the drain pipe with the water cavity and the water tank is all pegged graft, the valve with the drain pipe passes through threaded connection, pump two with the drain pipe is pegged graft.
Through the technical scheme, the first pump is used for guiding water in the water tank into the water cavity through the water inlet pipe, so that aluminum liquid is cooled, the cooling speed of the aluminum liquid can be guaranteed to be uniform by adopting a water-cooling mode, after cooling is completed, the valve is opened, and then the water in the water cavity is re-injected into the water tank through the drain pipe by the second pump, so that water is recycled.
Furthermore, the support frame is connected with the support column through screws, and the operation panel is connected with the support frame through screws.
Through the technical scheme, the operation panel controls the operation of the device.
The invention has the beneficial effects that:
1. in order to solve the problems that the existing method for eliminating the bubbles on the surface of the aluminum bar eliminates the bubbles in the aluminum liquid in a vibration mode in the using process, but some bubbles can be gathered on the inner wall of the die cavity in the vibration process, so that the bubbles can not be eliminated, and further a large number of air holes can be formed on the surface of the aluminum bar during the forming of the aluminum bar, so that the qualification rate of the aluminum bar is influenced, and the practicability and the working effect of the device are reduced, the invention arranges the electric push rod, the scraper and the connecting rod, so that the electric push rod enables the scraper to move up and down in the die cavity through the connecting rod during the bubble eliminating process, further eliminates the bubbles gathered on the inner wall of the die cavity, and is matched with a vibrator, so that the quantity of the bubbles on the surface during the forming of the aluminum bar can be effectively reduced, the qualification rate of the aluminum bar is improved, and the practicability and the working effect of the device are improved;
2. in order to solve the problems that the existing method for cooling bubbles on the surface of an aluminum bar cools and molds aluminum liquid in a cold air mode in the using process, but the method cannot integrally cool the aluminum liquid, so that the cooling rates of all positions of the aluminum liquid are inconsistent, the molding effect of the aluminum bar is influenced, and the device functionality is reduced, the invention arranges a first pump, a water tank, a water inlet pipe, a second pump, a drain pipe and a water cavity, wherein in the cooling process, the first pump guides water in the water tank into the water cavity through the water inlet pipe, so as to cool the aluminum liquid, the uniform cooling rate of the aluminum liquid and the molding effect of the aluminum bar can be ensured by adopting a water cooling mode, and after cooling is finished, a valve is opened, and then the water in the water cavity is re-injected into the water tank through the drain pipe through the second pump, so that the water is recycled, and the device functionality is improved;
3. in order to solve the problems that in the existing method for filling bubbles on the surface of an aluminum bar, the aluminum liquid is obtained by melting and refining different substances, so that the aluminum liquid contains some scrap iron substances and other impurities, and the impurities cannot be filtered and removed, so that the impurities exist in the aluminum bar and the purity of the aluminum bar is influenced, the invention is provided with the magnetic plate and the filter holes, and the scrap iron substances and the impurities contained in the aluminum liquid can be filtered and separated by combining the magnetic plate and the filter holes in the filling process, so that the purity of the aluminum bar is ensured.
Drawings
FIG. 1 is a front view of a method for efficiently reducing bubbles on the surface of an aluminum bar according to the present invention;
FIG. 2 is a cross-sectional view of a die cylinder in the method for efficiently reducing bubbles on the surface of an aluminum bar according to the present invention;
FIG. 3 is a cross-sectional view of a support column in the method for efficiently reducing bubbles on the surface of an aluminum bar according to the present invention;
fig. 4 is a cross-sectional view of a material guiding hopper in the method for efficiently reducing bubbles on the surface of an aluminum bar according to the invention.
The reference numerals are explained below:
1. a valve; 2. a base; 3. a vibrator; 4. a support frame; 5. an operation panel; 6. a support pillar; 7. a fixed mount; 8. a material guide hopper; 9. a flow regulating valve; 10. a material guide pipe; 11. an electric push rod; 12. a support; 13. a connecting rod; 14. a water inlet pipe; 15. a die cylinder; 16. a first pump is pumped; 17. a second pump is pumped; 18. a water tank; 19. a drain pipe; 20. a vibrating plate; 21. a mold cavity; 22. a squeegee; 23. a through hole; 24. a water chamber; 25. a concave cavity; 26. a hydraulic lever; 27. a magnetic plate; 28. and (5) filtering holes.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-4, a method for efficiently reducing bubbles on the surface of an aluminum bar includes a base 2, a supporting column 6, a cavity 25 and a hydraulic rod 26, where the supporting column 6 is fixed on one side of the upper end of the base 2, the cavity 25 is arranged inside the upper end of the supporting column 6, the hydraulic rod 26 is fixed inside the cavity 25, a fixing frame 7 is installed at the top end of the hydraulic rod 26, a material guide hopper 8 is arranged on the fixing frame 7, a material guide pipe 10 is arranged at the bottom end of the material guide hopper 8, a magnetic plate 27 is installed inside the material guide hopper 8, a filtering hole 28 is arranged on the magnetic plate 27, a flow regulating valve 9 is installed on one side wall of the material guide pipe 10, a mold cylinder 15 is installed below the material guide pipe 10, a mold cavity 21 is arranged inside the mold cylinder 15, supports 12 are installed on both sides of the upper end of the mold cavity 21, and an electric push rod 11 is fixed on one side wall of the supports 12, connecting rod 13 is installed to 11 one ends of electric putter, connecting rod 13 bottom mounting has scraper blade 22, be provided with through-hole 23 on the scraper blade 22, vibration board 20 is installed to mould section of thick bamboo 15 bottom, vibrating plate upper end one side is installed vibrating machine 3, vibration board 20 one side is provided with water tank 18, be connected with inlet tube 14 on 18 lateral walls of water tank, install first pump 16 on the inlet tube 14, die cavity 21 one side is provided with water cavity 24, water cavity 24 bottom one side is connected with drain pipe 19, 19 side wall mounting valves 1 on the drain pipe 19, be connected with second pump 17 on the drain pipe 19, be fixed with support frame 4 on 6 lateral walls of support column, operating panel 5 is installed to 4 upper ends of support frame.
In this embodiment, the supporting column 6 is connected to the base 2 through a bolt, the cavity 25 is formed on the supporting column 6, the hydraulic rod 26 is connected to the cavity 25 through a bolt, and the hydraulic rod 26 drives the material guiding pipe 10 to move upward, so that a worker can take out a formed aluminum rod from the mold cavity 21.
In this embodiment, the fixing frame 7 is connected to the hydraulic rod 26 through a bolt, the material guiding hopper 8 is connected to the fixing frame 7 through a screw, the material guiding pipe 10 is connected to the material guiding hopper 8 through a screw, and the material guiding hopper 8 and the material guiding pipe 10 can guide the aluminum liquid into the mold cavity 21 for molding.
In this embodiment, the magnetic plate 27 is connected with the material guide hopper 8 through screws, the filtering holes 28 are formed in the magnetic plate 27, and in the material injection process, the magnetic plate 27 is combined with the filtering holes 28 to filter and separate iron filings and impurities contained in the aluminum liquid, so that the purity of the aluminum rod is ensured.
In this embodiment, the flow regulating valve 9 is connected to the material guiding pipe 10 through a thread, the mold cavity 21 is formed on the mold cylinder 15, the flow regulating valve 9 can regulate the flow rate of the aluminum liquid, and the mold cavity 21 forms the aluminum liquid into an aluminum rod.
In this embodiment, the bracket 12 is connected to the die cylinder 15 by screws, the electric push rod 11 is connected to the bracket 12 by screws, the connecting rod 13 is connected to the electric push rod 11 by screws, the scraper 22 is connected to the connecting rod 13 by screws, the scraper 22 is slidably connected to the die cavity 21, the through hole 23 is formed in the scraper 22, and the electric push rod 11 moves the scraper 22 up and down in the die cavity 21 through the connecting rod 13, thereby eliminating air bubbles collected on the inner wall of the die cavity 21.
In this embodiment, the mold cylinder 15 and the vibrating plate 20 are connected by screws, the vibrator 3 and the vibrating plate 20 are connected by screws, and the vibrator 3 vibrates the molten aluminum in the mold cavity 21 by the vibrating plate 20 to remove air bubbles contained therein.
In this embodiment, the water tank 18 is connected to the base 2 by screws, the water cavity 24 is formed on the mold cylinder 15, the water inlet pipe 14 is inserted with the water tank 18 and the water cavity 24, the first pump 16 is inserted with the water inlet pipe 14, the water discharge pipe 19 is inserted into the water cavity 24 and the water tank 18, the valve 1 is connected with the water discharge pipe 19 through threads, the second suction pump 17 is inserted into the water discharge pipe 19, the first suction pump 16 guides the water in the water tank 18 into the water cavity 24 through the water inlet pipe 14, further cooling the aluminum liquid, adopting a water cooling mode to ensure that the cooling speed of the aluminum liquid is uniform, and after the cooling is finished, the valve 1 is opened, and then the water in the water cavity 24 is re-injected into the water tank 18 through the drain pipe 19 by the second pumping pump 17, so that the water is recycled.
In this embodiment, the support frame 4 is connected to the support column 6 by screws, the operation panel 5 is connected to the support frame 4 by screws, and the operation panel 5 controls the operation of the device.
An operation method of a method for efficiently reducing bubbles on the surface of an aluminum bar comprises the following steps: firstly, the device is operated through the operation panel 5, then molten aluminum liquid is injected into the mold cavity 21 through the material guide hopper 8 and the material guide pipe 10, in the process of material injection, the magnetic plate 27 is combined with the filtering holes 28 to filter and separate iron filings and impurities contained in the aluminum liquid, so as to ensure the purity of an aluminum rod, the flow rate of the aluminum liquid can be adjusted through the flow adjusting valve 9, after the material injection is completed, the material guide pipe 10 is closed through the flow adjusting valve 9, at the moment, the vibrator 3 vibrates the aluminum liquid in the mold cavity 21 through the vibrating plate 20 to eliminate the bubbles contained in the aluminum liquid, and simultaneously, the electric push rod 11 enables the scraper 22 to move up and down in the mold cavity 21 through the connecting rod 13 to eliminate the bubbles collected on the inner wall of the mold cavity 21, the two are combined, the number of surface bubbles during the forming of the aluminum bar can be effectively reduced, the qualified rate of the aluminum bar is improved, after bubbles are eliminated, water in the water tank 18 is guided into the water cavity 24 through the water inlet pipe 14 through the first pumping pump 16, then the aluminum liquid is cooled, the uniform cooling rate of the aluminum liquid can be guaranteed by adopting a water cooling mode, after the cooling is finished, the valve 1 is opened, water in the water cavity 24 is re-injected into the water tank 18 through the drain pipe 19 through the second pumping pump 17, then the water is recycled, and finally the guide pipe 10 is driven to move upwards through the hydraulic rod 26, so that a worker can take out the formed aluminum bar from the mold cavity 21 conveniently.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A method for efficiently reducing bubbles on the surface of an aluminum bar is characterized by comprising the following steps: the die comprises a base (2), a supporting column (6), a cavity (25) and a hydraulic rod (26), wherein the supporting column (6) is fixed on one side of the upper end of the base (2), the cavity (25) is arranged inside the upper end of the supporting column (6), the hydraulic rod (26) is fixed in the cavity (25), a fixing frame (7) is installed at the top end of the hydraulic rod (26), a material guide hopper (8) is arranged on the fixing frame (7), a material guide pipe (10) is arranged at the bottom end of the material guide hopper (8), a magnetic plate (27) is installed in the material guide hopper (8), a filter hole (28) is formed in the magnetic plate (27), a flow regulating valve (9) is installed on one side wall of the material guide pipe (10), a die cylinder (15) is installed below the material guide pipe (10), a die cavity (21) is arranged in the die cylinder (15), and a support (12) is installed on two sides of the upper end of the die cavity (21), an electric push rod (11) is fixed on one side wall of the support (12), a connecting rod (13) is installed at one end of the electric push rod (11), a scraper (22) is fixed at the bottom end of the connecting rod (13), a through hole (23) is formed in the scraper (22), a vibration plate (20) is installed at the bottom end of the mold cylinder (15), a vibrating machine (3) is installed at one side of the upper end of the vibration plate (20), a water tank (18) is arranged at one side of the vibration plate (20), a water inlet pipe (14) is connected to one side wall of the water tank (18), a first pump (16) is installed on the water inlet pipe (14), a water cavity (24) is arranged at one side of the mold cavity (21), a drain pipe (19) is connected to one side of the bottom end of the water cavity (24), a valve (1) is installed on one side wall of the drain pipe (19), and a second pump (17) is connected to the drain pipe (19), a support frame (4) is fixed on one side wall of the support column (6), and an operation panel (5) is installed at the upper end of the support frame (4).
2. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the supporting column (6) is connected with the base (2) through a bolt, the cavity (25) is formed in the supporting column (6), and the hydraulic rod (26) is connected with the cavity (25) through a bolt.
3. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the fixing frame (7) is connected with the hydraulic rod (26) through bolts, the material guide hopper (8) is connected with the fixing frame (7) through screws, and the material guide pipe (10) is connected with the material guide hopper (8) through threads.
4. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the magnetic plate (27) is connected with the material guide hopper (8) through screws, and the filtering holes (28) are formed in the magnetic plate (27).
5. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the flow regulating valve (9) is connected with the material guide pipe (10) through threads, and the die cavity (21) is formed in the die cylinder (15).
6. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the die comprises a die cylinder (15), a support (12), an electric push rod (11), a connecting rod (13), a scraper plate (22), a die cavity (21), and through holes (23), wherein the die cylinder (15) is connected with the support (12) through screws, the connecting rod (13) is connected with the electric push rod (11) through screws, the scraper plate (22) is connected with the connecting rod (13) through screws, the scraper plate (22) is connected with the die cavity (21) in a sliding mode, and the through holes (23) are formed in the scraper plate (22).
7. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the die cylinder (15) is connected with the vibrating plate (20) through screws, and the vibrating machine (3) is connected with the vibrating plate (20) through screws.
8. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the water tank (18) with base (2) are through the screw connection, water cavity (24) take shape in on mould section of thick bamboo (15), inlet tube (14) with water tank (18) and water cavity (24) are all pegged graft, pump (16) with inlet tube (14) are pegged graft, drain pipe (19) with water cavity (24) and water tank (18) are all pegged graft, valve (1) with drain pipe (19) pass through threaded connection, pump two (17) with drain pipe (19) are pegged graft.
9. The method for efficiently reducing bubbles on the surface of the aluminum bar as recited in claim 1, wherein: the support frame (4) is connected with the support column (6) through screws, and the operation panel (5) is connected with the support frame (4) through screws.
10. An operation method of the method for efficiently reducing the bubbles on the surface of the aluminum bar, which is applied to the method for efficiently reducing the bubbles on the surface of the aluminum bar in any one of claims 1 to 9, is characterized in that: firstly, the device is operated through the operation panel (5), then molten aluminum liquid is injected into the die cavity (21) through the guide hopper (8) and the guide pipe (10), in the process of injecting the molten aluminum, the magnetic plate (27) is combined with the filtering holes (28) to filter and separate iron filings and impurities contained in the aluminum liquid, so as to ensure the purity of an aluminum rod, the flow rate of the aluminum liquid can be adjusted through the flow adjusting valve (9), after the injection is finished, the guide pipe (10) is closed through the flow adjusting valve (9), at the moment, the vibrator (3) vibrates the aluminum liquid in the die cavity (21) through the vibrating plate (20) to eliminate bubbles contained in the aluminum liquid, and simultaneously, the electric push rod (11) enables the scraper blade (22) to move up and down in the die cavity (21) through the connecting rod (13), thereby eliminating the air bubbles gathered on the inner wall of the die cavity (21), combining the air bubbles and the air bubbles, effectively reducing the quantity of the surface air bubbles when the aluminum bar is formed, improving the qualification rate of the aluminum bar, after the air bubbles are eliminated, water in the water tank (18) is guided into the water cavity (24) through the water inlet pipe (14) by the first pumping pump (16), further cooling the aluminum liquid, adopting a water cooling mode to ensure that the cooling speed of the aluminum liquid is uniform, and after the cooling is finished, the valve (1) is opened, and then the water in the water cavity (24) is refilled into the water tank (18) through the drain pipe (19) by the second suction pump (17), further recycling the water, finally driving the material guide pipe (10) to move upwards through the hydraulic rod (26), so that the formed aluminum bar can be conveniently taken out of the die cavity (21) by workers.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111107044.0A CN113798476A (en) | 2021-09-22 | 2021-09-22 | Method for efficiently reducing bubbles on surface of aluminum bar and using device thereof |
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| CN202111107044.0A CN113798476A (en) | 2021-09-22 | 2021-09-22 | Method for efficiently reducing bubbles on surface of aluminum bar and using device thereof |
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| CN114472857A (en) * | 2022-01-19 | 2022-05-13 | 苏州首铝金属有限公司 | Aluminum bar casting and shunting device for aluminum alloy production |
| CN114643349A (en) * | 2022-02-25 | 2022-06-21 | 苏州首铝金属有限公司 | Automatic aluminum bar production line |
| CN116241072A (en) * | 2023-02-09 | 2023-06-09 | 安徽百卉园林有限公司 | Detachable assembled building mold |
| CN116638807A (en) * | 2023-05-31 | 2023-08-25 | 东莞市华优鞋业有限公司 | Rubber sole forming device based on air cylinder and application method thereof |
| CN116638807B (en) * | 2023-05-31 | 2024-04-26 | 东莞市华优鞋业有限公司 | Rubber sole forming device based on air cylinder and application method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114472857A (en) * | 2022-01-19 | 2022-05-13 | 苏州首铝金属有限公司 | Aluminum bar casting and shunting device for aluminum alloy production |
| CN114472857B (en) * | 2022-01-19 | 2023-12-08 | 苏州首铝金属有限公司 | Aluminum bar casting and shunting device for aluminum alloy production |
| CN114643349A (en) * | 2022-02-25 | 2022-06-21 | 苏州首铝金属有限公司 | Automatic aluminum bar production line |
| CN114643349B (en) * | 2022-02-25 | 2023-12-08 | 苏州首铝金属有限公司 | Automatic aluminum bar production line |
| CN116241072A (en) * | 2023-02-09 | 2023-06-09 | 安徽百卉园林有限公司 | Detachable assembled building mold |
| CN116638807A (en) * | 2023-05-31 | 2023-08-25 | 东莞市华优鞋业有限公司 | Rubber sole forming device based on air cylinder and application method thereof |
| CN116638807B (en) * | 2023-05-31 | 2024-04-26 | 东莞市华优鞋业有限公司 | Rubber sole forming device based on air cylinder and application method thereof |
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