CN113798218A - Quality monitoring method in cargo production process - Google Patents
Quality monitoring method in cargo production process Download PDFInfo
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- CN113798218A CN113798218A CN202010533060.5A CN202010533060A CN113798218A CN 113798218 A CN113798218 A CN 113798218A CN 202010533060 A CN202010533060 A CN 202010533060A CN 113798218 A CN113798218 A CN 113798218A
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- monitoring
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- qualified
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000003908 quality control method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/04—Apparatus or accessories for hand picking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/005—Computer assisted manual sorting, e.g. for mail
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a quality monitoring method in the process of cargo production, which comprises the following steps: firstly, monitoring the quality of raw materials, firstly, inspecting the raw materials before use, extracting a batch of samples for detection, then determining whether the raw materials are qualified, and entering a next production line under the condition of being qualified to obtain qualified and unqualified raw materials; according to the quality monitoring method in the cargo production process, quality monitoring is achieved in each link of the cargo in the production process through the steps of quality monitoring of raw materials, video monitoring installation, monitoring personnel setting, quality scanning system establishment, quality monitoring and the like, meanwhile, missing of defective cargos in the production line during quality monitoring of personnel and video quality monitoring can be effectively avoided through the established quality scanning system establishment, the quality of the cargos is further guaranteed, operation is simple, and the method has a good use prospect.
Description
Technical Field
The invention belongs to the technical field of quality monitoring, and particularly relates to a quality monitoring method in a cargo production process.
Background
The quality control is various quality operation techniques and activities adopted for achieving the quality requirements by monitoring the quality forming process and eliminating factors causing unqualified or unsatisfactory effects at all stages on a quality ring so as to achieve the quality requirements and obtain economic benefits, and the quality control is activities in technical measures and management measures taken for achieving the quality requirements of products or services;
the traditional workshop goods are not enough in production, the traditional goods are produced in a production process through a production line, so that the goods can be subjected to quality detection after being finished, meanwhile, the quality detection is realized through manual quality detection of workers, the detection efficiency is low, and inconvenience is brought to use.
Disclosure of Invention
The invention mainly aims to provide a quality monitoring method in the cargo production process, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a quality monitoring method in a cargo production process comprises the following steps:
firstly, monitoring the quality of raw materials, namely, firstly, the raw materials are required to pass through inspection before use, a batch of samples are extracted for detection, then whether the raw materials are qualified or not is determined, and the raw materials enter the next production line under the condition of being qualified, so that qualified and unqualified raw materials are obtained;
secondly, installing monitoring videos, installing camera videos with different angles on a production line, allowing a specially-assigned person to watch the monitoring video, logging in a password when watching, and checking the angle of video monitoring by a worker every two days to determine whether the video moves or not so as to obtain the installed monitoring videos;
step three, setting monitoring specialists, arranging a professional monitoring specialist on each production line, and if the goods are unqualified and damaged in the goods production process, directly taking out the monitoring specialist from the production line, marking unqualified labels and putting the unqualified labels into a rework basket to obtain a monitored production line;
establishing a quality scanning system, connecting a scanner with a monitoring system, setting monitoring data of quality parameters on the monitoring system, inputting product pictures and size data under the condition that goods are qualified into the monitoring system, and then taking the established reference model as comparison data to obtain the established quality scanning system;
and step five, quality monitoring, namely, the produced goods are sent into a scanner through a conveyor, the scanner can monitor the information of the goods in an all-dimensional manner, and then the information is compared with the established reference model and data, so that the condition whether the outer surfaces of the goods have flaws or are different in size can be obtained, the quality monitoring method in the goods production process can be completed, and finally the qualified goods with good quality can be obtained.
Preferably, when the raw materials are sampled and detected in the step one, the maximum value or the minimum value is removed from the final result data, and the raw materials with the average value of more than 80% are qualified raw materials.
Preferably, in the third step, the goods in the reworking frame are checked by quality inspection personnel, the goods can be reworked by returning to the production line again, and the goods which cannot be reworked are stored in a waste warehouse.
Preferably, in the step five, in the scanning process, if unqualified products appear, a warning sound is given out on the quality monitoring system to remind scanning staff to pick out the unqualified products.
Compared with the prior art, the invention has the following beneficial effects: according to the quality monitoring method in the cargo production process, through the steps of quality monitoring of raw materials, video monitoring installation, monitoring specialist setting, quality scanning system establishment, quality monitoring and the like, the cargo has quality monitoring in each link in the production process, and meanwhile through the established quality scanning system establishment, missing defective cargos can be effectively avoided when personnel quality monitoring and video quality monitoring are carried out in a production line, the quality of the cargos is further guaranteed, the operation is simple, and the use is convenient.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Examples
During monitoring, firstly monitoring the quality of raw materials, firstly, inspecting the raw materials before use, extracting a batch of samples for detection, removing the maximum value or the minimum value from the final result data when the raw materials are inspected by sampling, determining whether the raw materials are qualified or not, and entering the next round of production line under the condition of being qualified to obtain qualified and unqualified raw materials, wherein the average value is more than 80%; then installing monitoring videos, installing camera videos with different angles on a production line, watching the monitoring video videos by a specially-assigned person, logging in a password when watching, and checking the angle of the video monitoring by a worker every two days to determine whether the video moves, so as to obtain the installed monitoring videos; secondly, setting a monitoring specialist, arranging a professional monitoring specialist on each production line, wherein if the goods are unqualified and damaged in the goods production process, the monitoring specialist can directly take out from the production line, then marking unqualified labels and putting the unqualified labels into a rework basket, checking the goods in the rework frame by quality inspection personnel, returning to the production line for rework when the goods can be reworked, and putting the goods into a waste warehouse for storage when the goods cannot be reworked to obtain a monitored production line; then, establishing a quality scanning system, connecting the scanner with a monitoring system, setting monitoring data of quality parameters on the monitoring system, inputting product pictures and size data under the condition that goods are qualified into the monitoring system, and then taking the established reference model as comparison data to obtain the established quality scanning system; and finally, quality monitoring is carried out, the goods after production is sent into the scanner through the conveyor, the scanner can monitor the information of the goods in an all-round way, then the information is compared with the established reference model and data, so that whether flaws exist on the appearance of the goods or the situation of different sizes can be obtained, in the scanning process, if unqualified products appear, a warning sound can be sent out on a quality monitoring system, a scanning worker is reminded to pick out the unqualified goods, and the quality monitoring method in the production process of the goods can be completed.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A quality monitoring method in a cargo production process is characterized by comprising the following steps:
firstly, monitoring the quality of raw materials, namely, firstly, the raw materials are required to pass through inspection before use, a batch of samples are extracted for detection, then whether the raw materials are qualified or not is determined, and the raw materials enter the next production line under the condition of being qualified, so that qualified and unqualified raw materials are obtained;
secondly, installing monitoring videos, installing camera videos with different angles on a production line, allowing a specially-assigned person to watch the monitoring video, logging in a password when watching, and checking the angle of video monitoring by a worker every two days to determine whether the video moves or not so as to obtain the installed monitoring videos;
step three, setting monitoring specialists, arranging a professional monitoring specialist on each production line, and if the goods are unqualified and damaged in the goods production process, directly taking out the monitoring specialist from the production line, marking unqualified labels and putting the unqualified labels into a rework basket to obtain a monitored production line;
establishing a quality scanning system, connecting a scanner with a monitoring system, setting monitoring data of quality parameters on the monitoring system, inputting product pictures and size data under the condition that goods are qualified into the monitoring system, and then taking the established reference model as comparison data to obtain the established quality scanning system;
and step five, quality monitoring, namely, the produced goods are sent into a scanner through a conveyor, the scanner can monitor the information of the goods in an all-dimensional manner, and then the information is compared with the established reference model and data, so that the condition whether the outer surfaces of the goods have flaws or are different in size can be obtained, the quality monitoring method in the goods production process can be completed, and finally the qualified goods with good quality can be obtained.
2. A method of quality monitoring in a cargo production process according to claim 1, characterized by: when the raw materials are sampled and detected in the first step, the maximum value or the minimum value of the final result data is removed, and the raw materials with the average value of more than 80 percent are qualified.
3. A method of quality monitoring in a cargo production process according to claim 1, characterized by: in the third step, the goods in the reworking frame are checked by quality inspection personnel, the goods can be reworked by returning to the production line again, and the goods which cannot be reworked are placed into a waste warehouse for storage.
4. A method of quality monitoring in a cargo production process according to claim 1, characterized by: and in the step five, in the scanning process, if unqualified products appear, a warning sound is sent out on the quality monitoring system to remind scanning workers to pick out the unqualified products.
Priority Applications (1)
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CN202010533060.5A CN113798218A (en) | 2020-06-12 | 2020-06-12 | Quality monitoring method in cargo production process |
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CN202010533060.5A CN113798218A (en) | 2020-06-12 | 2020-06-12 | Quality monitoring method in cargo production process |
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CN113798218A true CN113798218A (en) | 2021-12-17 |
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CN202010533060.5A Pending CN113798218A (en) | 2020-06-12 | 2020-06-12 | Quality monitoring method in cargo production process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115115271A (en) * | 2022-07-26 | 2022-09-27 | 广州中平智能科技有限公司 | Product production process management method, management platform, equipment and medium |
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2020
- 2020-06-12 CN CN202010533060.5A patent/CN113798218A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115115271A (en) * | 2022-07-26 | 2022-09-27 | 广州中平智能科技有限公司 | Product production process management method, management platform, equipment and medium |
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Application publication date: 20211217 |