CN113793737A - Anti-crack anti-corrosion insulator and forming device thereof - Google Patents
Anti-crack anti-corrosion insulator and forming device thereof Download PDFInfo
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- CN113793737A CN113793737A CN202111015131.3A CN202111015131A CN113793737A CN 113793737 A CN113793737 A CN 113793737A CN 202111015131 A CN202111015131 A CN 202111015131A CN 113793737 A CN113793737 A CN 113793737A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/38—Fittings, e.g. caps; Fastenings therefor
- H01B17/40—Cementless fittings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses an anti-cracking and anti-corrosion insulator and a forming device thereof, wherein the insulator comprises an insulator body, the insulator body comprises a long rod, the outer side of the long rod is provided with a silicon rubber composite umbrella skirt distributed in an array manner, the upper end of the long rod is provided with a threaded column, a rectangular mounting groove is arranged in the threaded column, the lower end of the long rod is provided with a base which is rotatably clamped, a mounting bottom plate is arranged below the base, and a damping spring is arranged between the base and the mounting bottom plate; the threaded column is provided with a retainer ring in threaded fit, the upper end of the retainer ring is provided with a lower clamping block, an upper clamping block is arranged above the lower clamping block, the first open groove and the second open groove are internally provided with axially distributed multi-row barbed teeth, and the outer sides of the lower clamping block and the upper clamping block are coated with insulating shields. The insulator effectively improves the anti-fouling capability and the insulation grade, the retaining ring is arranged above the silicon rubber composite umbrella skirt, the corrosion resistance is improved, the unique design of the thorn-tooth pressing block is adopted, the damage to the insulated wire is avoided, and the damping design is arranged at the bottom.
Description
Technical Field
The invention relates to the technical field of insulator production, in particular to an anti-cracking and anti-corrosion insulator and a forming device thereof.
Background
Insulators are devices that can withstand the action of voltage and mechanical stress, mounted between conductors of different electrical potentials or between a conductor and a grounded member. Insulators are various in types and shapes. Although the structures and the shapes of different types of insulators are greatly different, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting. When the insulator is applied to high altitude or in an environment with few personnel, the insulator is often corroded by ground environment, rainwater, wind and snow or polluted by bird excrement, the insulator is corroded or polluted more and more seriously along with the lapse of time, personnel need to be dispatched in time for processing, the failure and burst of the insulator are likely to be caused due to untimely processing, and serious consequences are generated. In order to solve the problem, an anti-cracking and anti-corrosion insulator and a forming device thereof are provided.
Disclosure of Invention
The insulator adopts the silicon rubber composite umbrella skirt, has the characteristics of hydrophobicity, ageing resistance and light weight, effectively improves the anti-pollution capability and the insulation grade, is provided with the check ring above the silicon rubber composite umbrella skirt, can effectively block the erosion of rainwater and wind and snow and the pollution of bird excrement, improves the corrosion resistance, adopts the unique thorn tooth pressing block design, adopts a multi-row thin blunt thorn indentation mode, avoids the damage to an insulated wire, is provided with the damping design at the bottom, and effectively avoids the corrosion caused by the ground environment and the insulator fracture when being used for a long time.
The purpose of the invention can be realized by the following technical scheme:
an anti-cracking and anti-corrosion insulator comprises an insulator body, wherein the insulator body comprises a long rod, silicon rubber composite umbrella skirts distributed in an array mode are arranged on the outer side of the long rod, a threaded column is arranged at the upper end of the long rod, a rectangular mounting groove is formed in the threaded column, a base is rotatably clamped at the lower end of the long rod, a mounting base plate is arranged below the base, and a damping spring is arranged between the base and the mounting base plate;
the novel insulation protective sleeve is characterized in that a retainer ring in threaded fit is arranged on the threaded column, a lower clamping block is arranged at the upper end of the retainer ring, a first open groove is formed in the lower clamping block, threaded rods which are symmetrically distributed are arranged on the lower clamping block, an upper clamping block is arranged above the lower clamping block, a second open groove is formed in the upper clamping block, nuts which are symmetrically distributed are arranged above the upper clamping block, axially distributed and multi-row barbed teeth are arranged in the first open groove and the second open groove, and an insulation protective cover is coated outside the lower clamping block and the upper clamping block.
Furthermore, one end of the damping spring is fixedly connected with the lower portion of the base, the other end of the damping spring is fixedly connected with the mounting bottom plate, mounting holes which are axially distributed are formed in the mounting bottom plate, an insulated wire is arranged between the first open groove and the second open groove, the threaded rod penetrates through the upper clamping block, and the nut is fixed on the threaded rod in a rotating mode, so that the lower clamping block and the upper clamping block clamp the insulated wire tightly.
The utility model provides a forming device of anti anticorrosive insulator that splits, forming device includes the bottom plate, the bottom plate top is equipped with the fixed subassembly in bottom and gets the material subassembly, and the fixed subassembly top in bottom is equipped with the insulator body.
Further, the bottom fixing component comprises a fixing disc, a cross-shaped groove is formed in the fixing disc, support columns distributed in an array mode are arranged below the fixing disc, the lower ends of the support columns are fixedly connected with the bottom plate, a first fixing block and a second fixing block which are symmetrically distributed and in sliding fit are arranged in the cross-shaped groove, the first fixing block and the second fixing block are identical in structure, fixing columns are arranged on the first fixing block and the second fixing block, and a first bearing seat and a second bearing seat which are symmetrically distributed are further arranged below the fixing disc.
Furthermore, a first bidirectional screw rod in running fit is arranged in the first bearing seat, first screw rod sliding blocks are symmetrically distributed on the first bidirectional screw rod, the first screw rod sliding blocks are fixedly connected with the lower end of the second fixed block, and a first motor is arranged at one end of the first bidirectional screw rod;
a second bidirectional screw rod in running fit is arranged in the second bearing seat, second screw rod sliding blocks are symmetrically distributed on the second bidirectional screw rod, the second screw rod sliding blocks are fixedly connected with the lower end of the first fixing block, and a second motor is arranged at one end of the second bidirectional screw rod.
Further, get the material subassembly and include the rotor plate, the rotor plate one side is equipped with the fixed block of array distribution, is equipped with the fixed connection's that runs through pivot in the fixed block, and the pivot lower extreme is equipped with the third motor, third motor and movable support fixed connection, and the movable support below is equipped with first electronic slip table, first electronic slip table slip end and movable support fixed connection.
Furthermore, clamping jaws distributed in an array mode are further arranged on the other side of the rotating plate, an arc slot is formed in one end of each clamping jaw, and rotating wheels distributed axially are arranged in the arc slot.
The invention has the beneficial effects that:
1. the insulator adopts the silicon rubber composite umbrella skirt, has the characteristics of hydrophobicity, ageing resistance and light weight, effectively improves the anti-fouling capability and the insulation level, and is provided with the check ring above the silicon rubber composite umbrella skirt, so that the erosion of rainwater, wind and snow and the pollution of bird excrement can be effectively blocked, and the corrosion resistance is improved;
2. the insulator adopts a unique thorn tooth pressing block design, adopts a mode of multiple rows of thin and small blunt thorn pressing marks, avoids damage to an insulated wire, and effectively avoids corrosion and insulator fracture caused by the ground environment when the insulator is used for a long time due to the shock absorption design arranged at the bottom;
3. the forming device adopts an automatic design, can automatically take, assemble and unload materials, reduces the links of manual participation and has high automation degree.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the construction of an insulator and a molding apparatus according to the present invention;
fig. 2 is a schematic view of an exploded structure of an insulator body according to the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of the bottom mounting assembly of the present invention;
FIG. 5 is a schematic view of a take-off assembly of the present invention;
FIG. 6 is an enlarged view of the structure at B in FIG. 5 according to the present invention;
fig. 7 is an enlarged view of the structure at C in fig. 5 according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
Referring to fig. 1 to 7, an anti-cracking and anti-corrosion insulator includes an insulator body 1, the insulator body 1 includes a long rod 11, silicone rubber composite sheds 12 distributed in an array are disposed on the outer side of the long rod 11, a threaded post 111 is disposed on the upper end of the long rod 11, a rectangular mounting groove 112 is disposed in the threaded post 111, a base 13 rotatably engaged with the lower end of the long rod 11 is disposed at the lower end of the base 13, a mounting bottom plate 131 is disposed below the base 13, a damping spring 132 is disposed between the base 13 and the mounting bottom plate 131, one end of the damping spring 132 is fixedly connected with the lower portion of the base 13, the other end of the damping spring 132 is fixedly connected with the mounting bottom plate 131, and mounting holes 133 axially distributed are disposed on the mounting bottom plate 131;
the threaded column 111 is provided with a retainer ring 14 matched with threads, the upper end of the retainer ring 14 is provided with a lower clamping block 141, a first open groove 142 is arranged in the lower clamping block 141, threaded rods 143 distributed symmetrically are arranged on the lower clamping block 141, an upper clamping block 15 is arranged above the lower clamping block 141, a second open groove 152 is arranged in the upper clamping block 15, screw caps 151 distributed symmetrically are arranged above the upper clamping block 15, the first open groove 142 and the second open groove 152 are both provided with axially distributed and multi-row barbed teeth, an insulated wire 16 is arranged between the first open groove 142 and the second open groove 152, the threaded rod 143 penetrates through the upper clamping block 15, and the screw caps 151 are rotatably fixed on the threaded rods 143, so that the insulated wire 16 is clamped by the lower clamping block 141 and the upper clamping block 15, and the outer sides of the lower clamping block 141, the upper clamping block 15 and the insulated wire 16 are coated with an insulated shield 17.
A forming device of an anti-cracking and anti-corrosion insulator comprises a bottom plate 2, wherein a bottom fixing component 3 and a material taking component 4 are arranged above the bottom plate 2, and an insulator body 1 is arranged above the bottom fixing component 3;
the bottom fixing component 3 comprises a fixed disc 31, a cross-shaped slot 311 is arranged in the fixed disc 31, support columns 312 distributed in an array mode are arranged below the fixed disc 31, the lower ends of the support columns 312 are fixedly connected with the bottom plate 2, a first fixing block 32 and a second fixing block 33 which are symmetrically distributed and in sliding fit are arranged in the cross-shaped slot 311, the first fixing block 32 and the second fixing block 33 are identical in structure, fixed columns 321 are arranged on the first fixing block 32 and the second fixing block 33, and a first bearing seat 34 and a second bearing seat 35 which are symmetrically distributed are further arranged below the fixed disc 31;
a first bidirectional screw 341 in a rotating fit is arranged in the first bearing seat 34, first screw sliders 343 which are symmetrically distributed are arranged on the first bidirectional screw 341, the first screw sliders 343 are fixedly connected with the lower end of the second fixed block 33, and a first motor 342 is arranged at one end of the first bidirectional screw 341;
a second bidirectional screw rod 351 in rotating fit is arranged in the second bearing seat 35, second screw rod sliding blocks 353 symmetrically distributed are arranged on the second bidirectional screw rod 351, the second screw rod sliding blocks 353 are fixedly connected with the lower end of the first fixing block 32, and a second motor 352 is arranged at one end of the second bidirectional screw rod 351;
the material taking assembly 4 comprises a rotating plate 41, one surface of the rotating plate 41 is provided with fixed blocks 411 which are distributed in an array manner, a rotating shaft 42 which penetrates through and is fixedly connected is arranged in each fixed block 411, the lower end of each rotating shaft 42 is provided with a third motor 421, each third motor 421 is fixedly connected with a movable support 422, a first electric sliding table 423 is arranged below each movable support 422, and the sliding end of each first electric sliding table 423 is fixedly connected with the corresponding movable support 422;
a slide rail 413 and third bearing seats 412 distributed in an array are arranged on the other side of the rotating plate 41, third screw rods 43 in running fit are arranged in the third bearing seats 412, a fourth motor 431 is arranged at one end of each third screw rod 43, third screw rod sliders 432 are arranged on the third screw rods 43, sliders 414 in running fit are arranged on the slide rail 413, lifting plates 415 fixedly connected are arranged on the sliders 414 and the third screw rod sliders 432 together, and lifting frames 44 fixedly connected are arranged on the lifting plates 415;
a second electric sliding table 45 is arranged on the lifting frame 44, a third electric sliding table 46 fixedly connected is arranged on the moving end of the second electric sliding table 45, a second moving support 461 fixedly connected is arranged on the moving end of the third electric sliding table 46, a fifth motor 47 is arranged on the second moving support 461, and a rectangular knob block 471 is arranged on the rotating shaft of the fifth motor 47;
the other side of the rotating plate 41 is also provided with clamping jaws 48 distributed in an array manner, one end of each clamping jaw 48 is provided with an arc-shaped groove 481, and rotating wheels 482 distributed axially are arranged in the arc-shaped grooves 481.
When the device is used, the first electric sliding table 423 drives the moving support 422 to move so as to drive the rotating plate 41 to move, the third motor 421 drives the rotating shaft 42 to rotate, the rotating shaft 42 drives the rotating plate 41 to rotate to take materials, the arc notch 481 clamps the long rod 11, the manipulator takes out the base 13, the first motor 342 and the second motor 352 drive the first fixed block 32 and the second fixed block 33 to adjust the distance, so that the fixed column 321 is inserted into the mounting hole 133, the fourth motor 431 drives the third screw rod 43 to rotate, the third screw rod 43 drives the lifting frame 44 to descend through the third screw rod slide block 432, the second electric sliding table 45 and the third electric sliding table 46 drive the rectangular knob block 471 to move and be clamped in the mounting groove 112, the rectangular knob block 471 drives the long rod 11 to ascend, the first electric sliding table 423 drives the rotating plate 41 to move, the third motor 421 drives the rotating plate 41 to rotate, so that the long rod 11 and the base 13 descend after being concentric, in stock 11 lower list card goes into base 13, then rectangle knob piece 471 drives stock 11 and rotates the chucking, then gets material subassembly 4 and rotates to move and leave and take off next stock 11, and the manipulator takes away the combination of stock 11 and base 13, and the manual work is carrying out follow-up installation.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (9)
1. An anti-cracking and anti-corrosion insulator comprises an insulator body (1), and is characterized in that the insulator body (1) comprises a long rod (11), silicone rubber composite umbrella skirts (12) distributed in an array mode are arranged on the outer side of the long rod (11), a threaded column (111) is arranged at the upper end of the long rod (11), a rectangular mounting groove (112) is formed in the threaded column (111), a base (13) which is rotatably clamped is arranged at the lower end of the long rod (11), a mounting bottom plate (131) is arranged below the base (13), and a damping spring (132) is arranged between the base (13) and the mounting bottom plate (131);
be equipped with screw-thread fit's retaining ring (14) on screw thread post (111), retaining ring (14) upper end is equipped with clamp splice (141) down, be equipped with first fluting (142) in clamp splice (141) down, be equipped with symmetric distribution's threaded rod (143) on clamp splice (141) down, clamp splice (15) are equipped with down to clamp splice (141) top down, be equipped with second fluting (152) in going up clamp splice (15), it is equipped with symmetric distribution's nut (151) to go up clamp splice (15) top, all be equipped with axial distribution in first fluting (142) and second fluting (152), the thorn tooth of multirow, clamp splice (141) down, it has insulating shroud (17) to go up clamp splice (15) outside cladding.
2. The anti-cracking and anti-corrosion insulator is characterized in that one end of the damping spring (132) is fixedly connected with the lower portion of the base (13), the other end of the damping spring (132) is fixedly connected with the mounting bottom plate (131), the mounting bottom plate (131) is provided with axially distributed mounting holes (133), an insulated wire (16) is arranged between the first open groove (142) and the second open groove (152), the threaded rod (143) penetrates through the upper clamping block (15), and the nut (151) is rotationally fixed on the threaded rod (143), so that the lower clamping block (141) and the upper clamping block (15) clamp the insulated wire (16).
3. The forming device of the anti-cracking and anti-corrosion insulator comprises a bottom plate (2) according to claim 1, and is characterized in that a bottom fixing component (3) and a material taking component (4) are arranged above the bottom plate (2), and an insulator body (1) is arranged above the bottom fixing component (3).
4. The forming device of the anti-cracking and anti-corrosion insulator, according to claim 3, is characterized in that the bottom fixing component (3) comprises a fixing disc (31), a cross slot (311) is formed in the fixing disc (31), support columns (312) distributed in an array mode are arranged below the fixing disc (31), the lower ends of the support columns (312) are fixedly connected with the bottom plate (2), a first fixing block (32) and a second fixing block (33) which are symmetrically distributed and in sliding fit are arranged in the cross slot (311), the first fixing block (32) and the second fixing block (33) are identical in structure, fixing columns (321) are arranged on the first fixing block (32) and the second fixing block (33), and a first bearing seat (34) and a second bearing seat (35) which are symmetrically distributed are arranged below the fixing disc (31).
5. The forming device of the anti-cracking and anti-corrosion insulator is characterized in that a first bidirectional screw rod (341) which is in running fit with the first bearing seat (34) is arranged in the first bearing seat, first screw rod sliding blocks (343) which are symmetrically distributed are arranged on the first bidirectional screw rod (341), the first screw rod sliding blocks (343) are fixedly connected with the lower end of a second fixed block (33), and a first motor (342) is arranged at one end of the first bidirectional screw rod (341);
a second bidirectional screw rod (351) in rotating fit is arranged in the second bearing seat (35), second screw rod sliding blocks (353) which are symmetrically distributed are arranged on the second bidirectional screw rod (351), the second screw rod sliding blocks (353) are fixedly connected with the lower end of the first fixing block (32), and a second motor (352) is arranged at one end of the second bidirectional screw rod (351).
6. The forming device of the anti-cracking and anti-corrosion insulator according to claim 3, wherein the material taking assembly (4) comprises a rotating plate (41), one surface of the rotating plate (41) is provided with fixing blocks (411) distributed in an array manner, a rotating shaft (42) fixedly connected with a penetrating manner is arranged in each fixing block (411), a third motor (421) is arranged at the lower end of each rotating shaft (42), the third motor (421) is fixedly connected with a moving support (422), a first electric sliding table (423) is arranged below the moving support (422), and the sliding end of the first electric sliding table (423) is fixedly connected with the moving support (422).
7. The forming device of the anti-cracking and anti-corrosion insulator as claimed in claim 6, wherein a sliding rail (413) and third bearing seats (412) distributed in an array are arranged on the other side of the rotating plate (41), a third screw rod (43) in a rotating fit is arranged in the third bearing seats (412), a fourth motor (431) is arranged at one end of the third screw rod (43), a third screw rod sliding block (432) is arranged on the third screw rod (43), a sliding block (414) in a sliding fit is arranged on the sliding rail (413), a lifting plate (415) fixedly connected with the sliding block (414) and the third screw rod sliding block (432) are jointly arranged on the sliding block (414), and a fixedly connected lifting frame (44) is arranged on the lifting plate (415).
8. The forming device of the anti-cracking and anti-corrosion insulator according to claim 7, wherein a second electric sliding table (45) is arranged on the lifting frame (44), a third electric sliding table (46) fixedly connected is arranged on a moving end of the second electric sliding table (45), a second moving support (461) fixedly connected is arranged on a moving end of the third electric sliding table (46), a fifth motor (47) is arranged on the second moving support (461), and a rectangular knob block (471) is arranged on a rotating shaft of the fifth motor (47).
9. The forming device of the anti-cracking and anti-corrosion insulator is characterized in that clamping jaws (48) distributed in an array mode are further arranged on the other side of the rotating plate (41), an arc-shaped groove (481) is formed in one end of each clamping jaw (48), and rotating wheels (482) distributed axially are arranged in each arc-shaped groove (481).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111015131.3A CN113793737B (en) | 2021-08-31 | 2021-08-31 | Anti-crack anti-corrosion insulator and forming device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111015131.3A CN113793737B (en) | 2021-08-31 | 2021-08-31 | Anti-crack anti-corrosion insulator and forming device thereof |
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| CN113793737A true CN113793737A (en) | 2021-12-14 |
| CN113793737B CN113793737B (en) | 2022-08-30 |
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| CN212847912U (en) * | 2020-10-12 | 2021-03-30 | 江西中鑫电力电瓷有限责任公司 | Electric porcelain insulator for direct current transmission line overhead |
| CN213878476U (en) * | 2020-11-13 | 2021-08-03 | 福建中禹电气有限公司 | Compound ground connection link of pin type lightning protection pillar |
| CN213877702U (en) * | 2020-12-16 | 2021-08-03 | 邢台万盛密封机械有限公司 | Composite insulator capable of reducing external force impact |
| CN113053597A (en) * | 2021-03-10 | 2021-06-29 | 陆同玉 | Electric insulator assembling machine and assembling method |
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| CN113793737B (en) | 2022-08-30 |
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Effective date of registration: 20220805 Address after: 230000 Jincheng Avenue and Ruifeng Avenue Interchange, North City, Hefei, Anhui, China Applicant after: GULIFA ELECTRIC Co.,Ltd. Applicant after: GULIFA GROUP Co.,Ltd. Address before: 230000 Jincheng Avenue and Ruifeng Avenue Interchange, North City, Hefei, Anhui, China Applicant before: GULIFA ELECTRIC Co.,Ltd. |
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