CN113788666A - Super early strength recycled concrete and preparation method thereof - Google Patents

Super early strength recycled concrete and preparation method thereof Download PDF

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Publication number
CN113788666A
CN113788666A CN202111185042.3A CN202111185042A CN113788666A CN 113788666 A CN113788666 A CN 113788666A CN 202111185042 A CN202111185042 A CN 202111185042A CN 113788666 A CN113788666 A CN 113788666A
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recycled
parts
concrete
aggregate
preparing
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CN202111185042.3A
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Chinese (zh)
Inventor
胡勇
赵华
关博文
马子宸
田乾
邸文锦
王爱鹏
张硕文
薛兴杰
冯玉荣
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Jiangxi Xiuchuan Technology Co ltd
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Jiangxi Xiuchuan Technology Co ltd
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Priority to CN202111185042.3A priority Critical patent/CN113788666A/en
Publication of CN113788666A publication Critical patent/CN113788666A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/30Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/042Magnesium silicates, e.g. talc, sepiolite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention belongs to the technical field of building materials, and discloses super early strength recycled concrete and a preparation method thereof, wherein the recycled concrete is prepared from the following raw materials in parts by weight: comprises the following components in parts by mass: 170-190 parts of water, 140-155 parts of light-burned magnesium powder, 20-40 parts of silica fume, 100-120 parts of magnesium chloride hexahydrate, 400-500 parts of natural aggregate, 1400-1520 parts of reinforced recycled aggregate and 6-10 parts of additive. The 3d compressive strength of the super early strength recycled concrete can reach more than 70% of the 28d compressive strength, and the 7d compressive strength can reach 90% of the 28d compressive strength; and the 28-day compressive strength is close to that of common portland cement concrete, so that the engineering requirements can be completely met, the recycled concrete can be utilized to the maximum extent, the resources are saved, and the environment is protected.

Description

Super early strength recycled concrete and preparation method thereof
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to recycled aggregate prepared by utilizing residual concrete in a concrete mixer truck tank.
Background
At present, the demand of global concrete increases with the acceleration and daily increase of economic development and urbanization progress, and the problems are that a large amount of natural aggregate is consumed and a large amount of construction waste is generated due to the removal of concrete with expired service life. The regenerated aggregate concrete, called regenerated concrete for short, is a new concrete prepared by crushing, cleaning and grading waste concrete blocks to prepare regenerated aggregate, mixing the regenerated aggregate with the graded aggregate according to a certain proportion and partially or completely replacing natural aggregate, and can effectively realize the recycling of resources.
The national patent (CN 113354369A) discloses a high-strength recycled concrete and a preparation method thereof, wherein the recycled coarse aggregate is prepared by soaking crushed waste concrete in mineral slurry and drying; the mineral slurry is composed of the following raw materials in parts by weight: 70-80 parts of slag powder, 20-30 parts of silica fume, 10-15 parts of graphene oxide and 600 parts of water. The high-strength recycled concrete has the advantages of high compressive strength and good impermeability.
The national patent (CN 113354344A) discloses a recycled concrete and a preparation method thereof, and the recycled concrete comprises the following components in parts by mass: 40-50 parts of recycled coarse aggregate, 20-30 parts of fine aggregate, 2-4 parts of water reducing agent, 3-6 parts of talcum powder, 15-20 parts of cement and 8-10 parts of water. The strength of the recycled concrete can be improved, and the water absorption rate can be reduced.
But the regenerated concrete still has the defects of slow strength development and the like, and because the porosity of the regenerated aggregate is large, a plurality of cracks are generated, and the interface transition area is complex, a new strength development supporting structure is difficult to form. In summary, how to design a recycled concrete, the strength development is fast so as to adapt to the fast forming scene of the concrete, which is a problem to be solved urgently at present.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides super early strength recycled aggregate concrete and a preparation method thereof.
Comprises the following components in percentage by mass: 170-190 parts of water, 140-155 parts of light-burned magnesium powder, 20-40 parts of silica fume, 100-120 parts of magnesium sulfate heptahydrate, 400-500 parts of natural aggregate, 1400-1520 parts of reinforced recycled aggregate and 6-10 parts of additive.
The additive is an early strength agent.
The preparation method of the super early strength recycled concrete is characterized by comprising the following steps:
step one, preparing recycled coarse aggregate, and pretreating concrete fine particles;
step two, preparing a magnesium chloride solution, mixing the concrete fine particles pretreated in the step one with natural aggregate and reinforced recycled aggregate, and mixing light-burned magnesium powder with silica fume;
and step three, uniformly mixing the material obtained in the step two with a magnesium chloride solution, adding an additive, uniformly stirring, and hardening to obtain the super early strength recycled concrete.
The concrete fine particle pretreatment in the first step comprises the following steps:
A. screening the concrete fine particles to obtain fine materials of 0-3 mm;
B. and (3) uniformly mixing the fine material with the thickness of 0-3 mm obtained in the step A with talcum powder, and screening again to obtain the pretreated fine material, wherein the mass ratio of the concrete fine particles to the talcum powder is 1: 2-1: 3.
The preparation method of the reinforced recycled aggregate in the second step comprises the following steps:
1) crushing and screening the recycled aggregate by using a jaw crusher, and collecting the crushed residual concrete fine particles for later use;
2) preparing a magnesium chloride solution by using magnesium sulfate heptahydrate, adding light-burned magnesium powder, mixing to obtain magnesium oxysulfate cement slurry, adding a high water absorption polymer and a slow-setting component, and preparing into a strengthening solution;
3) immersing the recycled aggregate into the strengthening liquid for 1h, wherein the mass ratio of the recycled aggregate to the strengthening liquid is 1: 3-1: 4, taking out the recycled aggregate to dry, removing broken slag by using mechanical vibration for 3h, carrying out steam curing for 3h at the temperature of 60 ℃ and the relative humidity of 80%, taking out and drying.
The recycled aggregate in the step 1) is recycled coarse aggregate obtained by crushing and grading recycled concrete, and the particle size range is 5-40 mm.
In the step 2), the content of magnesium oxide in the light-burned magnesium powder is 80 percent, and the content of active magnesium oxide is 60 percent;
n (MgSO) in step 2)4) N (MgO) is 5:1 to 10: 1.
In the step 2), the super absorbent polymer is polyacrylamide resin, and the retarding component is malt paste.
The concentration of the strengthening liquid in the step 2) is 20-30%.
In the second step, the magnesium chloride hexahydrate contains magnesium chloride more than 45%, the concentration of the magnesium chloride solution is 20-25%, and n (MgO) and n (MgCl)2) The ratio of the pretreated concrete fine material to the natural aggregate is 7: 1-8: 1, and the pretreated concrete fine material with equal mass is used for replacing the natural aggregate.
The invention discloses super early strength recycled concrete and a preparation method thereof, and the super early strength recycled concrete has the following advantages:
(1) the recycled aggregate is reinforced by the magnesium oxysulfate cement reinforcing liquid, and the magnesium oxysulfate cement paste can form a layer of coating material on the surface of the aggregate, so that the wear resistance and the mechanical property of the recycled aggregate are improved, the water absorption is reduced, and the properties of the recycled aggregate are close to those of a natural aggregate.
(2) The talcum powder is used for pretreating concrete fine particles and equivalently replaces natural aggregate, so that the utilization rate of broken concrete is improved, certain contribution is made to the fluidity of recycled concrete, and the cost is reduced.
(3) The magnesium oxychloride cement is used for mixing the recycled concrete and is doped with the silica fume and the early strength agent for modification, so that the water resistance of the recycled concrete is improved while the mechanical property and the mechanical property are ensured, the setting time of the recycled concrete is greatly reduced, the strength development rate is improved, and the method is particularly suitable for soft soil foundation reinforcement engineering with high requirement on construction speed.
Detailed Description
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention.
Examples
Example 1 ultra-early-strength recycled concrete and preparation method thereof
170 parts of water, 140 parts of light-burned magnesium powder, 20 parts of silica fume, 100 parts of magnesium chloride hexahydrate, 400 parts of natural aggregate, 1400 parts of reinforced recycled aggregate and 6 parts of additive.
(1) Preparing recycled coarse aggregate, and pretreating concrete fine particles;
(2) preparing a magnesium chloride solution, mixing the concrete fine particles pretreated in the step one with natural aggregate and reinforced recycled aggregate, and mixing light-burned magnesium and silica fume;
(3) and (4) uniformly mixing the material obtained in the step two with a magnesium chloride solution, adding an additive, uniformly stirring, and hardening to obtain the super early strength recycled concrete.
Example 2 ultra-early-strength recycled concrete and preparation method thereof
190 parts of water, 155 parts of light-burned magnesium powder, 40 parts of silica fume, 20 parts of magnesium chloride hexahydrate, 500 parts of natural aggregate, 520 parts of reinforced recycled aggregate and 10 parts of additive.
(1) Preparing recycled coarse aggregate, and pretreating concrete fine particles;
(2) preparing a magnesium chloride solution, mixing the concrete fine particles pretreated in the step one with natural aggregate and reinforced recycled aggregate, and mixing light-burned magnesium and silica fume;
(3) and (4) uniformly mixing the material obtained in the step two with a magnesium chloride solution, adding an additive, uniformly stirring, and hardening to obtain the super early strength recycled concrete.
Example 3 ultra-early-strength recycled concrete and preparation method thereof
180 parts of water, 150 parts of light-burned magnesium powder, 30 parts of silica fume, 110 parts of magnesium chloride hexahydrate, 450 parts of natural aggregate, 1470 part of reinforced recycled aggregate and 8 parts of additive.
(1) Preparing recycled coarse aggregate, and pretreating concrete fine particles;
(2) preparing a magnesium chloride solution, mixing the concrete fine particles pretreated in the step one with natural aggregate and reinforced recycled aggregate, and mixing light-burned magnesium and silica fume;
(3) and (4) uniformly mixing the material obtained in the step two with a magnesium chloride solution, adding an additive, uniformly stirring, and hardening to obtain the super early strength recycled concrete.
Comparative examples 1 to 3 used the same composition ratios as in examples 1 to 3, and natural coarse aggregate was used instead of the reinforcing recycled aggregate and ordinary portland cement was used to prepare concrete.
The recycled concrete prepared in the embodiments 1-3 and the recycled concrete prepared in the comparative examples 1-3 are subjected to mechanical property detection by referring to GB/T50081-2019 standard of common concrete mechanical property test method, and the compressive strength of 3d and 7d are respectively measured, and the detection results are shown in Table 1.
TABLE 1 results of mechanical Properties measurements
3d compressive Strength (MPa) 7d compressive Strength (MPa) 28d compressive Strength (MPa)
Example 1 49.2 57.4 61.3
Example 2 47.8 57.1 59.5
Example 3 46.3 58.5 62.6
Comparative example 1 29.1 45.9 65.7
Comparative example 2 30.1 47.4 68.2
Comparative example 3 29.5 46.2 66.9
As can be seen from Table 1, compared with the prior art, the technical scheme of the invention can greatly improve the rate of the development of the setting and the strength, the 3d compressive strength of the embodiment can reach more than 70% of the 28d compressive strength, and the 7d compressive strength can reach 90% of the 28d compressive strength; and the 28-day compressive strength is close to that of common portland cement concrete, so that the engineering requirements can be completely met, the recycled concrete can be utilized to the maximum extent, the resources are saved, and the environment is protected.
It is to be understood that the foregoing is only illustrative of the preferred embodiments of the present invention and that no limitation to the scope of the invention is thereby intended, such alterations and modifications being within the spirit and scope of the invention.

Claims (10)

1. The super early strength recycled concrete is characterized by comprising the following components in percentage by mass: 170-190 parts of water, 140-155 parts of light-burned magnesium powder, 20-40 parts of silica fume, 100-120 parts of magnesium sulfate heptahydrate, 400-500 parts of natural aggregate, 1400-1520 parts of reinforced recycled aggregate and 6-10 parts of additive.
2. The ultra-early strength recycled concrete of claim 1, wherein said admixture is an early strength agent.
3. The preparation method of the super early strength recycled concrete is characterized by comprising the following steps:
step one, preparing recycled coarse aggregate, and pretreating concrete fine particles;
step two, preparing a magnesium chloride solution, mixing the concrete fine particles pretreated in the step one with natural aggregate and reinforced recycled aggregate, and mixing light-burned magnesium powder with silica fume;
and step three, uniformly mixing the material obtained in the step two with a magnesium chloride solution, adding an additive, uniformly stirring, and hardening to obtain the super early strength recycled concrete.
4. The method for preparing ultra-early-strength recycled concrete according to claim 3, wherein the concrete fine particle pretreatment in the first step comprises the following steps:
screening the concrete fine particles to obtain fine materials of 0-3 mm;
and (3) uniformly mixing the fine material with the thickness of 0-3 mm obtained in the step A with talcum powder, and screening again to obtain the pretreated fine material, wherein the mass ratio of the concrete fine particles to the talcum powder is 1: 2-1: 3.
5. The method for preparing the ultra-early-strength recycled concrete according to claim 3, wherein the method for preparing the reinforced recycled aggregate in the second step comprises the following steps:
crushing and screening the recycled aggregate by using a jaw crusher, and collecting the crushed residual concrete fine particles for later use;
preparing a magnesium chloride solution by using magnesium sulfate heptahydrate, adding light-burned magnesium powder, mixing to obtain magnesium oxysulfate cement slurry, adding a high water absorption polymer and a slow-setting component, and preparing into a strengthening solution;
immersing the recycled aggregate into the strengthening liquid for 1h, wherein the mass ratio of the recycled aggregate to the strengthening liquid is 1: 3-1: 4, taking out the recycled aggregate to dry, removing broken slag by using mechanical vibration for 3h, carrying out steam curing for 3h at the temperature of 60 ℃ and the relative humidity of 80%, taking out and drying.
6. The preparation method of the ultra-early-strength recycled concrete according to claim 5, wherein the recycled aggregate in the step 1) is recycled coarse aggregate obtained by crushing and grading recycled concrete, and the particle size range is 5-40 mm.
7. The method for preparing the ultra-early-strength recycled concrete according to claim 5, wherein in the step 2), the content of magnesium oxide in the light-burned magnesium powder is 80%, and the content of active magnesium oxide is 60%;
the method for preparing super early strength recycled concrete according to claim 5, wherein n (MgSO) in step 2)4) N (MgO) is 5:1 to 10: 1.
8. The method for preparing super early strength recycled concrete according to claim 5, wherein the super absorbent polymer in step 2) is polyacrylamide resin, and the retarding component is maltodextrin.
9. The method for preparing the ultra-early-strength recycled concrete according to claim 5, wherein the concentration of the reinforcing liquid in the step 2) is 20-30%.
10. The method for preparing super early strength recycled concrete according to claim 3, wherein in the second step, the content of magnesium chloride in the magnesium chloride hexahydrate is more than 45%, the concentration of the magnesium chloride solution is 20-25%, and n (MgO) to n (MgCl)2) The ratio of the pretreated concrete fine material to the natural aggregate is 7: 1-8: 1, and the pretreated concrete fine material with equal mass is used for replacing the natural aggregate.
CN202111185042.3A 2021-10-12 2021-10-12 Super early strength recycled concrete and preparation method thereof Pending CN113788666A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403316A (en) * 2022-09-26 2022-11-29 陕西建科建筑加固工程有限公司 Environment-friendly early-strength concrete for foundation reinforcement and preparation method thereof
CN115677252A (en) * 2022-11-07 2023-02-03 江苏科技大学 Method for improving water resistance of magnesium oxychloride cement recycled aggregate concrete

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EP2724998A1 (en) * 2012-10-24 2014-04-30 Clariant S.A. Method for avoiding fungal growth in mineral construction materials
CN108585756A (en) * 2018-07-17 2018-09-28 南昌工程学院 A kind of magnesium oxysulfide concrete regenerated aggregate concrete and preparation method thereof
CN108640635A (en) * 2018-06-11 2018-10-12 南昌工程学院 Cinder powder magnesium oxysulfide concrete stable regeneration concrete aggregate and preparation method thereof
CN108658569A (en) * 2018-07-24 2018-10-16 南昌工程学院 A kind of magnesia oxychloride cement regenerated aggregate concrete and preparation method
CN110590206A (en) * 2019-10-15 2019-12-20 东南大学 Method for carrying out internal curing on magnesium phosphate cement by doping super-absorbent resin
CN113185168A (en) * 2021-05-14 2021-07-30 安徽建筑大学 Preparation method of modified coral aggregate and basic magnesium sulfate cement gradient composite coral aggregate concrete

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CN108640635A (en) * 2018-06-11 2018-10-12 南昌工程学院 Cinder powder magnesium oxysulfide concrete stable regeneration concrete aggregate and preparation method thereof
CN108585756A (en) * 2018-07-17 2018-09-28 南昌工程学院 A kind of magnesium oxysulfide concrete regenerated aggregate concrete and preparation method thereof
CN108658569A (en) * 2018-07-24 2018-10-16 南昌工程学院 A kind of magnesia oxychloride cement regenerated aggregate concrete and preparation method
CN110590206A (en) * 2019-10-15 2019-12-20 东南大学 Method for carrying out internal curing on magnesium phosphate cement by doping super-absorbent resin
CN113185168A (en) * 2021-05-14 2021-07-30 安徽建筑大学 Preparation method of modified coral aggregate and basic magnesium sulfate cement gradient composite coral aggregate concrete

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403316A (en) * 2022-09-26 2022-11-29 陕西建科建筑加固工程有限公司 Environment-friendly early-strength concrete for foundation reinforcement and preparation method thereof
CN115677252A (en) * 2022-11-07 2023-02-03 江苏科技大学 Method for improving water resistance of magnesium oxychloride cement recycled aggregate concrete

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Application publication date: 20211214