CN113788278A - Intelligent production system and process for scraper conveyor - Google Patents
Intelligent production system and process for scraper conveyor Download PDFInfo
- Publication number
- CN113788278A CN113788278A CN202111260394.0A CN202111260394A CN113788278A CN 113788278 A CN113788278 A CN 113788278A CN 202111260394 A CN202111260394 A CN 202111260394A CN 113788278 A CN113788278 A CN 113788278A
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- production system
- intelligent production
- block
- scraper conveyor
- rotating rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/04—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels
- B65G19/06—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels the impellers being scrapers similar in size and shape to the cross-section of the trough or channel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pusher Or Impeller Conveyors (AREA)
Abstract
The invention provides an intelligent production system and process of a scraper conveyor, and relates to the technical field of transport tools. According to the invention, the soft plate on the outer surface of the baffle plate is punched, the soft plate firstly bears a part of pressure in the process of punching, meanwhile, the first spring at the rear part is extruded, and the force is removed through the extrusion of the first spring, so that the force of coal falling from the conveyor body is reduced, the coal falls into the concave block stably, and the coal is prevented from falling from the inside of the concave block.
Description
Technical Field
The invention relates to the technical field of transportation tools, in particular to an intelligent production system and process of a scraper conveyor.
Background
The scraper chain is used for traction, a conveyor for conveying bulk materials in the groove is called a scraper conveyor, a bendable scraper conveyor is called as a KS scraper conveyor, the adjacent middle groove of the KS scraper conveyor can bend in a limited degree in the horizontal plane and the vertical plane, a working face conveyor with a machine body bent by 90 degrees at the junction of a working face and a transportation roadway is called a corner scraper conveyor, and in the current coal mining working face, the scraper conveyor not only conveys coal and materials, but also is a running track of a coal mining machine, so that the scraper conveyor becomes an indispensable main device in the modern coal mining process, and the scraper conveyor can keep continuous operation.
However, in the prior art, under the condition that the scraper conveyor is normally used, coal above the conveyor can fall downwards due to the movement of the conveyor, and after the scraper conveyor is used with increased power, the coal can collide with the inner wall of the slideway below the conveyor in the falling process, the coal can fall off from the inside of the slideway due to the collision, and the coal needs to be collected again in the later stage, so that certain working time is wasted.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and the roller is used for reducing the force of coal falling from the conveyor and then buffering the coal by a rear plate so as to prevent the coal from falling from the upper part of the conveyor.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a scraper conveyor intelligent production system and technology, includes conveyer body and circle piece, the fixed surface of conveyer body installs concave piece, the inside buffer gear that is provided with of concave piece, buffer gear is including the installation piece, the top fixed mounting of installation piece has the motor, the surface of concave piece is provided with the drum, the inner wall of drum rotates installs the bull stick, the one end of bull stick extends to the inner wall of concave piece, the other end of bull stick welds with the output shaft of motor, the surface cover of bull stick is equipped with the cylinder, the bottom fixed mounting of circle piece has the connecting plate, the bottom fixed mounting of connecting plate has the baffle, the fixed surface of baffle installs a plurality of first springs, and is a plurality of fixed mounting has soft board between the one end that the baffle was kept away from to first spring.
In a preferred embodiment, one end of each of the first springs is fixedly connected to the outer surface of the baffle, and the other end of each of the first springs is fixedly connected to the outer surface of the flexible board.
As a preferred embodiment, the outer surface of the rotating rod is attached to the inner wall of the cylinder, and one end of the rotating rod, which is far away from the motor, is rotatably connected with the inner wall of the concave block.
As a preferred embodiment, the top of concave piece is close to the equal fixed mounting in both sides edge and has a mounting panel, two the top fixed mounting of mounting panel has the kicking block, two rotate between the kicking block and install the dwang, the surface cover of dwang is equipped with the circle piece, the surface cover of dwang is equipped with two torsional springs.
As a preferred embodiment, one end of each of the two torsion springs is fixedly connected with the outer surface of the round block, the other end of each of the two torsion springs is fixedly connected with the outer surface of the ejector block, and the connecting plate is fixedly connected with the outer surface of the round block.
As a preferred implementation mode, two installation mechanisms are arranged inside the installation plate and the top block, each installation mechanism comprises two installation sliding plates, two sliding grooves are formed in the tops of the installation plates, two installation grooves are formed in the insides of the installation plates, two second springs are fixedly installed on the inner walls of the installation grooves, and two support plates are fixedly installed at one ends of the second springs.
As a preferred embodiment, round-head rods are fixedly mounted on one sides, away from the second springs, of the two support plates, and circular grooves are formed in the outer surfaces of the two sliding plates.
In a preferred embodiment, the inner walls of the two circular grooves are clamped and connected with the inner wall of the round head rod.
Compared with the prior art, the invention has the advantages and positive effects that,
1. according to the invention, when coal falls from the upper part of the conveyor body, a power switch of the motor is firstly turned on, the motor can drive the rotating rod to start rotating, the roller can rotate along with the rotating rod, when the coal enters the concave block, the impact force of the coal falling from the conveyor body is reduced through continuous stirring of the roller, the coal moves to the rear side and starts to impact the flexible plate on the outer surface of the baffle plate, the flexible plate firstly bears a part of pressure in the impact process and simultaneously extrudes the first spring at the rear part, and the first spring is extruded to unload force, so that the force of the coal falling from the conveyor body is reduced, the coal falls into the concave block stably, and the coal is prevented from falling from the inside of the concave block.
2. According to the invention, the first spring and the torsion spring are inevitably worn after being used for a long time, when the structure needs to be replaced, the two ejector blocks are firstly pulled by force, the ejector blocks are drawn out from the inside of the mounting plate and then replaced with new ejector blocks, the bottom of the new ejector block is aligned to the sliding groove at the top of the mounting plate, then the sliding plate at the bottom of the ejector block is inserted into the sliding groove, when the sliding plate starts to move downwards, the round-head rod is extruded, the round-head rod moves towards the inside of the mounting groove due to the force of the second spring after being stressed, and after the round groove moves to the position of the round-head rod, the round-head rod can temporarily lose pressure and is pushed into the round groove again through the second spring to restore the natural state, so that clamping is formed, the installation is simple, convenient and fast.
Drawings
FIG. 1 is a perspective view of a scraper conveyor intelligent production system and process according to the present invention;
FIG. 2 is a schematic top view of a scraper conveyor intelligent production system and process according to the present invention;
FIG. 3 is a schematic cross-sectional structural view of a concave block of the scraper conveyor intelligent production system and process provided by the invention;
FIG. 4 is an enlarged schematic structural view of the position A in FIG. 2 illustrating the intelligent production system and process of the scraper conveyor according to the present invention;
fig. 5 is a schematic view of an installation mechanism of the intelligent production system and process of the scraper conveyor.
Illustration of the drawings:
1. a conveyor body; 2. a concave block; 3. a buffer mechanism; 301. mounting blocks; 302. a cylinder; 303. a motor; 304. a rotating rod; 305. a drum; 306. a connecting plate; 307. a baffle plate; 308. a first spring; 309. a flexible board; 4. mounting a plate; 5. a top block; 6. rotating the rod; 7. a round block; 8. a torsion spring; 9. an installation mechanism; 901. a slide plate; 902. a sliding groove; 903. mounting grooves; 904. a second spring; 905. a support plate; 906. a round head bar; 907. a circular groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-3, the present invention provides a technical solution: an intelligent production system and a process of a scraper conveyor comprise a conveyor body 1 and a round block 7, wherein a concave block 2 is fixedly installed on the outer surface of the conveyor body 1, a buffer mechanism 3 is arranged inside the concave block 2, the buffer mechanism 3 comprises an installation block 301, a motor 303 is fixedly installed at the top of the installation block 301, a cylinder 302 is arranged on the outer surface of the concave block 2, a rotating rod 304 is rotatably installed on the inner wall of the cylinder 302, one end of the rotating rod 304 extends to the inner wall of the concave block 2, the other end of the rotating rod 304 is welded with an output shaft of the motor 303, a roller 305 is sleeved on the outer surface of the rotating rod 304, a connecting plate 306 is fixedly installed at the bottom of the round block 7, a baffle 307 is fixedly installed at the bottom of the connecting plate 306, a plurality of first springs 308 are fixedly installed on the outer surface of the baffle 307, a plate 309 is fixedly installed between one ends, far away from the baffle 307, of the plurality of the first springs 308 are all fixedly connected with the outer surface of the baffle 307, the other ends of the first springs 308 are fixedly connected with the outer surface of the flexible plate 309, the outer surface of the rotating rod 304 is attached to the inner wall of the cylinder 302, and one end of the rotating rod 304, which is far away from the motor 303, is rotatably connected with the inner wall of the concave block 2.
In this embodiment, when coal falls from the upper side of the conveyor body 1, firstly, a power switch of the motor 303 needs to be turned on, at this time, the motor 303 can drive the rotating rod 304 to start rotating, at this time, the roller 305 can rotate along with the rotating rod 304, when the coal enters the inside of the concave block 2, the impact force of the coal falling from the conveyor body 1 is reduced through continuous stirring of the roller 305, at this time, the coal moves to the rear side and starts to impact the flexible plate 309 on the outer surface of the baffle 307, the flexible plate 309 bears a part of pressure in the impact process, meanwhile, the rear first spring 308 is extruded, and the force is discharged through extrusion of the first spring 308, so that the falling force of the coal from the conveyor body 1 is reduced, the coal falls into the inside of the concave block 2 stably, and the coal is prevented from falling from the inside of the concave block 2.
Example 2
As shown in fig. 1-3, the top of concave block 2 is close to the equal fixed mounting in both sides edge and has mounting panel 4, and the top fixed mounting of two mounting panels 4 has kicking block 5, rotates between two kicking blocks 5 and installs dwang 6, and 6 outer surface covers of dwang are equipped with circle piece 7, and the outer surface cover of dwang 6 is equipped with two torsional springs 8. One ends of the two torsion springs 8 are fixedly connected with the outer surface of the round block 7, the other ends of the two torsion springs 8 are fixedly connected with the outer surface of the top block 5, and the connecting plate 306 is fixedly connected with the outer surface of the round block 7.
In this embodiment, when the coal is accumulated in the concave block 2, the baffle 307 is stressed, and at this time, when the force borne by the baffle 307 exceeds the force of the upper torsion spring 8, the rotating rod 6 starts to be pushed to rotate, and at this time, the baffle 307 below is fixedly connected with the connecting plate 306 and the round block 7, so that when the rotating rod 6 starts to rotate, the baffle 307 is driven to move upwards, so that the coal moves to the rear of the concave block 2, and the coal can be automatically reset by the force of the torsion spring 8 after the coal is moved completely.
Example 3
The inside of two mounting panels 4 and kicking block 5 is provided with installation mechanism 9, installation mechanism 9 includes two installation slides 901, sliding tray 902 has been seted up at the top of two mounting panels 4, mounting groove 903 has all been seted up to the inside of two mounting panels 4, the equal fixed mounting of the inner wall of two mounting grooves 903 has second spring 904, the equal fixed mounting of the one end of two second springs 904 has extension board 905, the equal fixed mounting in one side that second spring 904 was kept away from to two extension boards 905 has button head pole 906, circular recess 907 has all been seted up to the surface of two slides 901, the inner wall of two circular recesses 907 all with the inner wall card of button head pole 906 with be connected
In this embodiment, the first spring 308 and the torsion spring 8 will be worn after long-term use, when the structure needs to be replaced, first, two top blocks 5 need to be pulled forcefully to be drawn out from the inside of the mounting plate 4, then a new top block 5 is replaced, the bottom of the new top block 5 is aligned with the sliding groove 902 at the top of the mounting plate 4, then the sliding plate 901 at the bottom of the top block 5 is inserted into the sliding groove 902, when the sliding plate 901 starts to move downwards, the round-head rod 906 is pressed, the round-head rod 906 is forced to move towards the inside of the mounting groove 903 due to the force of the second spring 904, when the round-head groove 907 moves to the position of the round-head rod 906, the round-head rod 906 temporarily loses pressure, the round-head rod 906 is pushed into the round-head groove 907 again by the second spring 904 returning to a natural state, the clamping is formed, and the installation is completed, is simple, convenient and quick.
The working principle is as follows: when the conveyor body 1 starts to work normally, when coal falls from the upper part of the conveyor body 1, firstly, a power switch of the motor 303 needs to be turned on, at the moment, the motor 303 can drive the rotating rod 304 to rotate, at the moment, the roller 305 can rotate along with the rotating rod 304, when the coal enters the concave block 2, the impact force of the coal falling from the conveyor body 1 is reduced through the continuous shifting of the roller 305, at the moment, the coal moves to the rear side and starts to impact the flexible plate 309 on the outer surface of the baffle 307, the flexible plate 309 firstly bears a part of pressure and simultaneously extrudes the first spring 308 at the rear part in the impact process, the force is discharged through the extrusion of the first spring 308, when the coal is accumulated in the concave block 2, the baffle 307 is stressed, at the moment, when the force borne by the baffle 307 exceeds the rotating rod force of the upper torsion spring 8, the baffle 307 can start to push the rotation, the baffle 307 below at this moment is fixedly connected with the connecting plate 306 and the round block 7, so when the rotating rod 6 starts to rotate, the baffle 307 can be driven to move upwards, the coal moves towards the rear of the concave block 2, and the coal can be automatically reset through the force of the torsion spring 8 after the movement is finished, the coal is unloaded through the mode, and the coal is more stable when falling off from the conveyor body 1.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention in other forms, and any person skilled in the art may apply the above modifications or changes to the equivalent embodiments with equivalent changes, without departing from the technical spirit of the present invention, and any simple modification, equivalent change and change made to the above embodiments according to the technical spirit of the present invention still belong to the protection scope of the technical spirit of the present invention.
Claims (8)
1. The utility model provides a scraper conveyor intelligent production system and technology, includes conveyer body (1) and circle piece (7), its characterized in that: the outer surface of the conveyor body (1) is fixedly provided with a concave block (2), a buffer mechanism (3) is arranged inside the concave block (2), the buffer mechanism (3) comprises an installation block (301), the top of the installation block (301) is fixedly provided with a motor (303), the outer surface of the concave block (2) is provided with a cylinder (302), the inner wall of the cylinder (302) is rotatably provided with a rotating rod (304), one end of the rotating rod (304) extends to the inner wall of the concave block (2), the other end of the rotating rod (304) is welded with an output shaft of the motor (303), the outer surface of the rotating rod (304) is sleeved with a roller (305), the bottom of the circular block (7) is fixedly provided with a connecting plate (306), the bottom of the connecting plate (306) is fixedly provided with a baffle (307), the outer surface of the baffle (307) is fixedly provided with a plurality of first springs (308), and a flexible plate (309) is fixedly arranged between one ends of the first springs (308) far away from the baffle (307).
2. The intelligent production system and process of the scraper conveyor as claimed in claim 1, wherein the system comprises: one ends of the first springs (308) are fixedly connected with the outer surface of the baffle (307), and the other ends of the first springs (308) are fixedly connected with the outer surface of the flexible plate (309).
3. The intelligent production system and process of the scraper conveyor as claimed in claim 1, wherein the system comprises: the outer surface of the rotating rod (304) is attached to the inner wall of the cylinder (302), and one end, far away from the motor (303), of the rotating rod (304) is rotatably connected with the inner wall of the concave block (2).
4. The intelligent production system and process of the scraper conveyor as claimed in claim 1, wherein the system comprises: the top of concave piece (2) is close to the equal fixed mounting in both sides edge and has mounting panel (4), two the top fixed mounting of mounting panel (4) has kicking block (5), two rotate between kicking block (5) and install dwang (6), dwang (6) surface cover is equipped with circle piece (7), the surface cover of dwang (6) is equipped with two torsional springs (8).
5. The intelligent production system and process of the scraper conveyor as claimed in claim 4, wherein the intelligent production system comprises: two the one end of torsional spring (8) all is connected with the external fixed surface of circle piece (7), two the other end of torsional spring (8) all is connected with the external fixed surface of kicking block (5), connecting plate (306) are connected with the external fixed surface of circle piece (7).
6. The intelligent production system and process of the scraper conveyor as claimed in claim 1, wherein the system comprises: two the inside of mounting panel (4) and kicking block (5) is provided with installation mechanism (9), installation mechanism (9) are including two installation slides (901), two sliding tray (902), two have been seted up at the top of mounting panel (4) mounting groove (903), two have all been seted up to the inside of mounting panel (4) the equal fixed mounting in inner wall of mounting groove (903) has second spring (904), two the equal fixed mounting in one end of second spring (904) has extension board (905).
7. The intelligent production system and process of the scraper conveyor as claimed in claim 6, wherein the intelligent production system comprises: round-head rods (906) are fixedly mounted on one sides, far away from the second springs (904), of the two support plates (905), and circular grooves (907) are formed in the outer surfaces of the two sliding plates (901).
8. The intelligent production system and process of the scraper conveyor as claimed in claim 7, wherein the intelligent production system comprises: the inner walls of the two circular grooves (907) are clamped and connected with the inner wall of the round head rod (906).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111260394.0A CN113788278B (en) | 2021-10-28 | 2021-10-28 | Intelligent production system and process for scraper conveyor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111260394.0A CN113788278B (en) | 2021-10-28 | 2021-10-28 | Intelligent production system and process for scraper conveyor |
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| CN113788278B CN113788278B (en) | 2023-07-04 |
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| CN212759820U (en) * | 2020-06-24 | 2021-03-23 | 江苏悦风科技有限公司 | Sorting unit structure of kitchen waste fruit and vegetable garbage pulping system |
| CN213140205U (en) * | 2020-08-15 | 2021-05-07 | 河北飞龙行达生物科技有限公司 | A safe type scraper conveyor for feed production |
| CN214217486U (en) * | 2020-12-02 | 2021-09-17 | 黑龙江省炎鼎机械设备制造有限公司 | Corn cob blanking buffer device |
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| CN113788278B (en) | 2023-07-04 |
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