CN113787625A - Stable water mixing and transferring system - Google Patents
Stable water mixing and transferring system Download PDFInfo
- Publication number
- CN113787625A CN113787625A CN202111163696.6A CN202111163696A CN113787625A CN 113787625 A CN113787625 A CN 113787625A CN 202111163696 A CN202111163696 A CN 202111163696A CN 113787625 A CN113787625 A CN 113787625A
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- assembly
- belt
- transition
- water
- frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
Abstract
The invention discloses a water-stable mixing and transferring system, which comprises: the device comprises a belt hanger, a flat belt assembly, a large-inclination-angle belt assembly, a transition metering assembly, an inclined belt assembly and a traffic frame; one side of belt gallows is provided with leads to the car frame, belt gallows upside is provided with the flat belt assembly, the upside of leading to the car frame is provided with big inclination belt assembly, the discharge end of flat belt assembly is just to the pan feeding end of big inclination belt assembly, the discharge end of big inclination belt assembly is just to the pan feeding mouth of transition measurement assembly, the discharge gate of transition measurement assembly is just to the feed end of oblique belt assembly, transition measurement assembly includes transition storehouse assembly and weighing hopper assembly. Through setting up transition bin assembly and weighing hopper assembly, can surely expect to water and carry out accurate weighing, get the steady material of water of certain quality and transport to next process after, greatly increased the production efficiency of the steady material of water, shortened the steady material production time of water.
Description
Technical Field
The invention belongs to the technical field of water stabilization station equipment, and particularly relates to a water stabilization mixing and transferring system.
Background
The water-stabilizing mixing station is a large-scale machine specially used for mixing water-stabilizing materials in industrial construction, and the water-stabilizing materials are cement, fly ash, graded broken stone, stabilized soil layer material and the like. In the process of mixing the water stabilizing material, the water stabilizing material needs to be stirred and processed according to a certain mass proportion. Based on the great characteristics of the quantity of the steady material of water, the engineering volume of weighing quantitative temperature material is great, and the weighing process of the steady material of water has occupied great time, consequently causes the machining efficiency of the steady material of water to be lower, if can weigh the steady material of water in the transportation of the steady material of water, draws the steady material of water of certain quality, then the machining efficiency of the steady material of greatly increased water. How to weigh in the transportation process of water stabilizing materials is a problem to be solved at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a water stabilizing mixing and transferring system, which can accurately weigh water stabilizing materials by arranging a transition bin assembly and a measuring hopper assembly, and convey the water stabilizing materials with certain mass to the next procedure after weighing the water stabilizing materials, thereby greatly increasing the production efficiency of the water stabilizing materials and shortening the production time of the water stabilizing materials.
The invention provides the following technical scheme:
a water stable blending transfer system comprising: the device comprises a belt hanger, a flat belt assembly, a large-inclination-angle belt assembly, a transition metering assembly, an inclined belt assembly and a traffic frame; one side of belt gallows is provided with leads to the car frame, belt gallows upside is provided with the flat belt assembly, the upside of leading to the car frame is provided with big inclination belt assembly, the discharge end of flat belt assembly is just to the pan feeding end of big inclination belt assembly, the discharge end of big inclination belt assembly is just to the pan feeding mouth of transition measurement assembly, the discharge gate of transition measurement assembly is just to the feed end of oblique belt assembly, transition measurement assembly includes transition storehouse assembly and weighing hopper assembly.
Preferably, the transition metering assembly further comprises a frame, the transition bin assembly and the weighing hopper assembly are both arranged on the inner side of the frame, the transition bin assembly is located on the upper side of the weighing hopper assembly, and the discharge end of the transition bin assembly is over against the feeding port of the weighing hopper assembly.
Preferably, the transition bin assembly comprises a transition bin frame, a bin body is arranged on the transition bin frame, two discharge ports are arranged on the lower side of the bin body, a metering discharge door is arranged at each discharge port, and the metering discharge door is connected with the bin body through a telescopic piece.
Preferably, the measuring hopper assembly comprises a measuring hopper frame and a measuring hopper body, a pressure sensor is arranged on the measuring hopper frame, the measuring hopper body is connected with the measuring hopper frame through the pressure sensor, a second measuring discharge door is arranged at an opening at the lower side of the measuring hopper body, and the second measuring discharge door is connected with the measuring hopper body through a telescopic piece.
Preferably, the surface of the measuring hopper body is provided with a vibration motor base, the vibration motor base is provided with a vibration motor, the measuring hopper frame is provided with a vibration spring, and the pressure sensor is arranged on the vibration spring.
Preferably, the large-inclination-angle belt assembly comprises a belt conveying structure, a first supporting leg and a second supporting leg, a fixing piece is arranged on the lower side of the belt conveying structure, and the first supporting leg and the second supporting leg are both connected with the fixing piece.
Preferably, the first leg comprises a first link and a second link, and one end of the first link is connected with one end of the second link.
Preferably, the transition measurement assembly further comprises a cat ladder, the cat ladder is arranged on one side of the frame, a pedestrian pedal is arranged on the outer side of the frame, and a guardrail is arranged on the outer side of the pedestrian pedal.
Preferably, the outer surface of the bin body is provided with a vibration motor base, the vibration motor base is provided with a vibration motor, a rubber spring is arranged between the bin body and the transition bin frame, one end of the rubber spring is connected with the bin body, and the other end of the rubber spring is connected with the transition bin frame.
Preferably, the extensible member is connected by an electric telescopic rod, the electric telescopic rod is electrically connected with the controller, and the pressure sensor is electrically connected with the controller.
Preferably, in order to improve the metering effect of the transition metering assembly and increase the stability during metering when in use, the ratio V1 of the volume V1 of the bin body to the volume V2 of the metering hopper body is as follows: v2 is not less than 1.12 and not more than 1.56.
Preferably, in order to improve the use efficiency and the stability of the device in operation, the following relationship is satisfied between the conveying power P1 of the inclined belt assembly and the large-inclination-angle belt assembly P2:
P1=α·（V1：V2）·P2；
the units of P1 and P2 are KW, alpha is a correlation coefficient, and the value range is 0.9-1.3.
Preferably, in order to improve the transfer capacity of the device and improve the metering accuracy of the device, the invention also discloses a transfer metering method of the water stabilizing material, which comprises the following steps:
a: conveying the water stabilizing material to the inner side of the transition bin assembly through a large-inclination-angle belt assembly;
b: weighing a water stabilizing material, wherein the water stabilizing material enters a measuring hopper body from the inner side of a transition bin assembly to measure the water stabilizing material;
c: transferring the water stabilizing material, wherein when the water stabilizing material in the transition bin body reaches a preset threshold value, a metering discharge door on the bin body is closed, a metering discharge door on the metering hopper body is opened, and the water stabilizing material is transferred;
d: measuring the mass of the measuring hopper, and when the measured mass of the measuring hopper body is greater than the actual net value of the measuring hopper body after unloading, indicating that materials are adhered in the measuring hopper body, and starting a vibration motor to clean the adhered materials;
e: the metering discharge door resets, and after the material in the metering hopper body is cleaned, the discharge hole of the metering hopper body is closed, and the metering discharge door on the hopper body is opened to carry out the measurement transfer of the next period.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the water stabilizing mixing and transferring system, the transition bin assembly and the weighing hopper assembly are arranged, so that water stabilizing materials can be accurately weighed, a certain amount of water stabilizing materials are weighed and then conveyed to the next process, the production efficiency of the water stabilizing materials is greatly increased, and the production time of the water stabilizing materials is shortened.
(2) According to the water-stable mixing and transferring system, the vibrating motor is arranged on the metering hopper body, and can clean materials on the metering hopper body, so that the automation of material cleaning is realized, the metering error is reduced, and the measuring precision is improved.
(3) According to the water-stable mixing and transferring system, the large-inclination-angle belt assembly and the inclined belt assembly are arranged, so that water-stable materials can be quickly transferred, efficient operation of weighing and transferring is realized, and the production efficiency is high.
(4) According to the water-stable mixing and transferring system, the service efficiency and the working stability of the device are improved by limiting the relation between the conveying power P1 of the inclined belt assembly and the large-inclination-angle belt assembly P2.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of a transition metering assembly of the present invention.
FIG. 3 is a schematic view of a transition bin assembly of the present invention.
Fig. 4 is a schematic cross-sectional view of fig. 3 of the present invention.
FIG. 5 is a schematic view of a hopper assembly of the present invention.
Fig. 6 is a schematic left side view of fig. 5 of the present invention.
FIG. 7 is a schematic view of a large angle belt assembly of the present invention.
FIG. 8 is a schematic view of the oblique belt assembly of the present invention.
FIG. 9 is a schematic view of a flat belt assembly of the present invention.
In the figure: 1. a belt hanger; 2. a flat belt assembly; 3. a large-inclination-angle belt assembly; 4. an oblique belt assembly; 5. a transition metering assembly; 6. a traffic frame; 301. a belt conveying structure; 302. a first leg; 304. a second leg; 501. a transition bin assembly; 5011. a bin body; 5012. a discharge port; 5013. a metering discharge gate; 5014. a telescoping member; 502. a measuring hopper assembly; 5021. a measuring hopper body; 5022. a pressure sensor; 5023. a dosing hopper frame; 503. a frame; 504. a cat ladder.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described in detail and completely with reference to the accompanying drawings. It is to be understood that the described embodiments are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example one
As shown in fig. 1-9, a water stable blending and transporting system comprises: the device comprises a belt hanger 1, a flat belt assembly 2, a large-inclination-angle belt assembly 3, a transition metering assembly 5, an inclined belt assembly 4 and a traffic frame 6; one side of belt gallows 1 is provided with logical car frame 6, 1 upside of belt gallows is provided with flat belt assembly 4, the upside of leading to car frame 6 is provided with big inclination belt assembly 3, the discharge end of flat belt assembly 2 is just to the pan feeding end of big inclination belt assembly 3, the discharge end of big inclination belt assembly 3 is just to the pan feeding mouth of transition measurement assembly 5, the discharge gate of transition measurement assembly 5 is just to the feed end of oblique belt assembly 4, transition measurement assembly 5 is including transition bin assembly 501 and weighing hopper assembly 502.
The transition metering assembly 5 further comprises a frame 503, the transition bin assembly 501 and the weighing hopper assembly 502 are both arranged on the inner side of the frame 503, the transition bin assembly 501 is located on the upper side of the weighing hopper assembly 502, and the discharge end of the transition bin assembly 501 is over against the feeding port of the weighing hopper assembly 502.
The transition bin assembly 501 comprises a transition bin frame, a bin body 5011 is arranged on the transition bin frame, two discharge ports 5012 are arranged on the lower side of the bin body 5011, a metering discharge door 5013 is arranged at the discharge port 5012, and the metering discharge door 5013 is connected with the bin body 5011 through a telescopic piece 5014.
Measuring hopper assembly 502 includes measuring hopper frame 5023 and the measuring hopper body 5021, be provided with pressure sensor 5022 on the measuring hopper frame 5023, the measuring hopper body 5021 passes through pressure sensor 5022 and is connected with measuring hopper frame 5023, measuring hopper body 5021 downside opening part is provided with the second and measures the discharge door, the second measures the discharge door and is connected with measuring hopper body 5021 through extensible member 5014.
The surface of the metering bucket body 5021 is provided with a vibrating motor base, a vibrating motor is arranged on the vibrating motor base, a vibrating spring is arranged on the metering bucket frame 5023, and the pressure sensor 5022 is arranged on the vibrating spring. The vibrating motor provides power, so that the materials adhered to the inner wall of the metering bucket body 5021 can fall off, and the measuring precision of the sensor is improved.
Big inclination belt assembly 3 includes belt conveyor structure 301, first landing leg 302 and second landing leg 304, belt conveyor 301 downside is provided with stationary blade 303, first landing leg 302 and second landing leg 304 all are connected with stationary blade 303, the quantity of stationary blade 303 is a plurality of, through the stationary blade 303 of connecting different positions, can adjust big inclination belt assembly 3's inclination.
The first leg 302 comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is connected with one end of the second connecting rod, and the other end of the first connecting rod and the other end of the second connecting rod are both connected with the fixing plate 303.
Transition measurement assembly 5 still includes cat ladder 504, cat ladder 504 sets up the one side at frame 503, the outside of frame 503 is provided with the pedestrian footboard, the pedestrian footboard outside is provided with the guardrail, cat ladder 504 is convenient for operating personnel detection device's operational aspect.
The outer surface of the bin body 5011 is provided with a vibration motor base, a vibration motor is arranged on the vibration motor base, a rubber spring is arranged between the bin body 5011 and the transition bin frame, one end of the rubber spring is connected with the bin body 5011, and the other end of the rubber spring is connected with the transition bin frame. The vibrating motor provides power, the materials in the storage bin 5011 are placed to be stacked and blocked, and stable transportation of the materials is guaranteed.
The extensible member is connected for electric telescopic handle, electric telescopic handle is connected with the controller electricity, pressure sensor 5022 is connected with the controller electricity, the controller still is connected with the display, the display is used for showing sensor measuring result.
In order to improve the metering effect of the transition metering assembly and increase the stability during metering when in use, the ratio V1 of the volume V1 of the bin body 5011 to the volume V2 of the metering bucket body 5021 is as follows: v2 is not less than 1.12 and not more than 1.56, when V1: when V2 is less than 1.12, it is necessary to frequently activate and deactivate the metering discharge gate 5013 during weighing, resulting in a less efficient operation of the device when V1: when V2 is greater than 1.56, more material is easily accumulated in the cartridge 5011 during the weighing process, which results in the blockage of the discharge hole of the cartridge 5011.
In order to improve the use efficiency and the stability of the device in operation, the following relation is satisfied between the conveying power P1 of the inclined belt assembly and the large-inclination-angle belt assembly P2:
P1=α·（V1：V2）·P2；
the units of P1 and P2 are KW, alpha is a correlation coefficient, the value range is 0.9-1.3, when the relations are met, the power between the inclined belt assembly and the large-inclination-angle belt assembly is matched, the stable operation of the device can be guaranteed, when the alpha is smaller than 0.9, the conveying speed of the inclined belt assembly is low, the phenomenon of material blockage is easy to occur, when the alpha is larger than 1.3, the conveying speed of the inclined belt assembly is high, the phenomenon of idling of the device is easy to occur, and the working efficiency of the device is low.
Example two
In order to improve the transfer capacity of the device and improve the metering accuracy of the device, the invention also discloses a transfer metering method of the water stabilizing material, which comprises the following steps:
a: conveying the water stabilizing material to the inner side of the transition bin assembly through a large-inclination-angle belt assembly;
b: weighing a water stabilizing material, wherein the water stabilizing material enters a measuring hopper body from the inner side of a transition bin assembly to measure the water stabilizing material;
c: transferring the water stabilizing material, wherein when the water stabilizing material in the transition bin body reaches a preset threshold value, a metering discharge door on the bin body is closed, a metering discharge door on the metering hopper body is opened, and the water stabilizing material is transferred;
d: measuring the mass of the measuring hopper, and when the measured mass of the measuring hopper body is greater than the actual net value of the measuring hopper body after unloading, indicating that materials are adhered in the measuring hopper body, and starting a vibration motor to clean the adhered materials;
e: the metering discharge door resets, and after the material in the metering hopper body is cleaned, the discharge hole of the metering hopper body is closed, and the metering discharge door on the hopper body is opened to carry out the measurement transfer of the next period.
The device that obtains through above-mentioned technical scheme is a steady mix transfer system of water, in the use, the steady material of water is through flat belt assembly 2, big inclination belt assembly 3 transports the material to the transition storehouse internal, it is internal to get into the weighing hopper through the crossing storehouse body, the weighing hopper body is measured the material, when the internal material of weighing hopper reaches a quantitative, open the second measurement on the weighing hopper body and unload the bin gate, close the measurement on the storehouse body 5011 simultaneously and unload the bin gate, after waiting for the internal material transport of weighing hopper, open the measurement on the storehouse body 5011 and unload the bin gate, the material measurement transportation of taking turns down.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a steady mix transfer system of water which characterized in that includes: the device comprises a belt hanger (1), a flat belt assembly (2), a large-inclination-angle belt assembly (3), a transition metering assembly (5), an inclined belt assembly (4) and a traffic frame (6); one side of belt gallows (1) is provided with logical car frame (6), belt gallows (1) upside is provided with flat belt assembly (4), the upside of leading to car frame (6) is provided with big inclination belt assembly (3), the discharge end of flat belt assembly (2) is just to the pan feeding end of big inclination belt assembly (3), the discharge end of big inclination belt assembly (3) is just to the pan feeding mouth of transition measurement assembly (5), the discharge gate of transition measurement assembly (5) is just to the feed end of oblique belt assembly (4), transition measurement assembly (5) are including transition bin assembly (501) and weighing hopper assembly (502).
2. The water stable mixing transfer system according to claim 1, wherein the transition metering assembly (5) further comprises a frame (503), the transition bin assembly (501) and the weighing hopper assembly (502) are both disposed inside the frame (503), the transition bin assembly (501) is located on the upper side of the weighing hopper assembly (502), and the discharge end of the transition bin assembly (501) faces the feed inlet of the weighing hopper assembly (502).
3. The water-stable mixing and transporting system of claim 2, wherein the transition bin assembly (501) comprises a transition bin frame, a bin body (5011) is arranged on the transition bin frame, two discharge ports (5012) are arranged on the lower side of the bin body (5011), a metering discharge door (5013) is arranged at the discharge port (5012), and the metering discharge door (5013) is connected with the bin body (5011) through a telescopic piece (5014).
4. The system for stable mixing and transporting of water as claimed in claim 1, wherein the measuring hopper assembly (502) comprises a measuring hopper frame (5023) and a measuring hopper body (5021), a pressure sensor (5022) is arranged on the measuring hopper frame (5023), the measuring hopper body (5021) is connected with the measuring hopper frame (5023) through the pressure sensor (5022), and a second measuring discharge door is arranged at an opening at the lower side of the measuring hopper body (5021).
5. The water-stable mixing and transporting system of claim 4, wherein a vibrating motor seat is arranged on the surface of the metering hopper body (5021), a vibrating motor is arranged on the vibrating motor seat, a vibrating spring is arranged on the metering hopper frame (5023), and the pressure sensor (5022) is arranged on the vibrating spring.
6. The water-stable mixing transfer system of claim 2, wherein the belt assembly (3) with large inclination angle comprises a belt conveying structure (301), a first leg (302) and a second leg (304), a fixing plate (303) is arranged on the lower side of the belt conveying structure (301), and the first leg (302) and the second leg (304) are both connected with the fixing plate (303).
7. The water stable blending transfer system of claim 6, wherein the first leg (302) comprises a first link and a second link, one end of the first link and one end of the second link being connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111163696.6A CN113787625A (en) | 2021-09-30 | 2021-09-30 | Stable water mixing and transferring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111163696.6A CN113787625A (en) | 2021-09-30 | 2021-09-30 | Stable water mixing and transferring system |
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| Publication Number | Publication Date |
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| CN113787625A true CN113787625A (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111163696.6A Pending CN113787625A (en) | 2021-09-30 | 2021-09-30 | Stable water mixing and transferring system |
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| CN (1) | CN113787625A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202734941U (en) * | 2012-09-07 | 2013-02-13 | 郑州新水工机械有限公司 | Accurate control system of mixing plant |
| CN204263362U (en) * | 2014-10-22 | 2015-04-15 | 泉州市富力机械制造有限公司 | A kind of module type concrete mixing plant |
| US9889785B1 (en) * | 2016-12-28 | 2018-02-13 | David D. Van Horn | Portable weighing hopper assembly |
| CN110893647A (en) * | 2019-10-17 | 2020-03-20 | 山东天宇建设机械股份有限公司 | Aggregate transition bin for mortar stone wrapping method and feeding and discharging method thereof |
| CN212666401U (en) * | 2020-05-07 | 2021-03-09 | 江苏开通建设工程有限公司 | Steady stirring station of intermittent type formula water |
-
2021
- 2021-09-30 CN CN202111163696.6A patent/CN113787625A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202734941U (en) * | 2012-09-07 | 2013-02-13 | 郑州新水工机械有限公司 | Accurate control system of mixing plant |
| CN204263362U (en) * | 2014-10-22 | 2015-04-15 | 泉州市富力机械制造有限公司 | A kind of module type concrete mixing plant |
| US9889785B1 (en) * | 2016-12-28 | 2018-02-13 | David D. Van Horn | Portable weighing hopper assembly |
| CN110893647A (en) * | 2019-10-17 | 2020-03-20 | 山东天宇建设机械股份有限公司 | Aggregate transition bin for mortar stone wrapping method and feeding and discharging method thereof |
| CN212666401U (en) * | 2020-05-07 | 2021-03-09 | 江苏开通建设工程有限公司 | Steady stirring station of intermittent type formula water |
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Application publication date: 20211214 |