CN113786961A - Device for coating inner wall of tubular substrate - Google Patents

Device for coating inner wall of tubular substrate Download PDF

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Publication number
CN113786961A
CN113786961A CN202110979674.0A CN202110979674A CN113786961A CN 113786961 A CN113786961 A CN 113786961A CN 202110979674 A CN202110979674 A CN 202110979674A CN 113786961 A CN113786961 A CN 113786961A
Authority
CN
China
Prior art keywords
sample tube
wall
aerosol
supporting rod
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110979674.0A
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Chinese (zh)
Inventor
姚博
尹乐艳
希治远
尹宇嘉
方泽波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Shaoxing
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University of Shaoxing
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by University of Shaoxing filed Critical University of Shaoxing
Priority to CN202110979674.0A priority Critical patent/CN113786961A/en
Publication of CN113786961A publication Critical patent/CN113786961A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/06Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work
    • B05C7/08Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work for applying liquids or other fluent materials to the inside of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1042Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • C03C17/003General methods for coating; Devices therefor for hollow ware, e.g. containers

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention provides a device for coating a film on the inner wall of a tubular substrate, which comprises a sample tube, a driving assembly, a reciprocating transverse moving assembly and a hollow supporting rod, wherein the driving assembly can fix the sample tube and drive the sample tube to rotate, the supporting rod and the sample tube are coaxially arranged, the reciprocating transverse moving assembly is used for driving the supporting rod to move in a reciprocating mode along the length direction of the sample tube, an aerosol inlet tube and a tail gas outlet tube are contained in the supporting rod, and the end part of the supporting rod, which extends into the sample tube, is a spraying unit with a fan-shaped section. When the temperature reaches the preset process temperature, the aerosol inlet pipe starts to take in aerosol (the aerosol is liquid aerosol and comes from an atomization source), aerosol particles are transported to the tail gas outlet pipe in a crevice formed between the heating element and the inner wall of the sample pipe, and due to the temperature, the aerosol particles are subjected to solvent evaporation and solute thermal decomposition reaction, and solid products after the reaction are adsorbed and deposited on the inner wall of the sample pipe to form a thin film.

Description

Device for coating inner wall of tubular substrate
Technical Field
The invention relates to the technical field of coating, in particular to a device for coating the inner wall of a tubular substrate.
Background
In scientific research and production practice, thin film materials have very wide application. The film is made on the surface of the base material, so that multiple functions of rust prevention, wear resistance, corrosion prevention, insulation, electric conduction, reflection enhancement or reflection reduction and the like can be realized. The shape of the substrate is also very diverse, planar, curved, irregular, etc. Among them, the circular tube-shaped substrate is a common one of the non-planar substrates. At present, dozens of film preparation methods have been developed, but none of the methods can realize the preparation of all films, and the selection of a proper preparation method according to the conditions of film components, structures, substrate characteristics and the like is fundamental work in scientific research and production practice.
An oxide film, in particular an electrothermal film with tin dioxide as the main component, is prepared on the inner wall of a round tubular sample made of glass, quartz or ceramic materials, and is very common in various occasions needing heating and heat preservation. The film is prepared by a physical gas phase method, so that the film has high quality, but the energy consumption is high and the cost is high. The preparation by a wet chemical method is technically feasible, but the film cannot be used at a higher temperature, and the prepared film is also seriously polluted (waste liquid and waste gas).
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a device for coating the inner wall of a tubular base material based on an ultrasonic atomization pyrolysis spraying technology, which solves the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a device for coating a film on the inner wall of a tubular substrate comprises a sample tube, a driving assembly, a reciprocating transverse moving assembly and a hollow supporting rod, wherein the driving assembly can fix the sample tube and drive the sample tube to rotate, the supporting rod is coaxially arranged with the sample tube, the reciprocating transverse moving assembly is used for driving the supporting rod to move in a reciprocating mode along the length direction of the sample tube, an aerosol inlet tube and a tail gas outlet tube are contained in the supporting rod, the end part of the supporting rod, which extends into the sample tube, is a spraying unit with a fan-shaped cross section, the spraying unit comprises a fan-shaped shell, a heating element, a heat insulation filling layer, an aerosol nozzle and a tail gas absorption inlet, the aerosol nozzle and the tail gas suction inlet are positioned at two corners of the fan-shaped shell and are narrow rectangular cross sections, the heating element is positioned at the top of the fan-shaped shell, and the heat insulation filling layer is positioned at the inner side of the heating element, the one end of aerosol induction tube is connected the atomizing source, and the aerosol spout is connected to the other end, the tail gas sunction inlet is connected to the one end of tail gas absorption entry, and the other end extends outside the bracing piece, the gas of aerosol spout spun gets into the tail gas sunction inlet along between heating element and the sample tube inner wall and forms sectorial return channel.
Preferably, one surface of the heating element corresponding to the sample tube is arc-shaped, and the distance between the arc surface at the top of the heating element and the inner wall of the sample tube is 2 +/-0.5 mm.
Preferably, the circumferential angle of the sector-shaped housing is between 30 and 45 °.
Preferably, the heating element comprises a temperature thermocouple.
Preferably, drive assembly includes two groups of wheels, and each group of wheel has included two from driving wheel and a drive wheel, the sample pipe support is established between two follow driving wheels and a drive wheel, and adjacent two drive wheels, follow and pass through drive wheel connecting shaft between the driving wheel and connect, coaxial coupling has driving motor on the drive wheel.
Preferably, the driving wheel is pressed against the outer wall of the sample tube with a certain pressure by a pressure lever and a tension spring.
(III) advantageous effects
The invention provides a device for coating the inner wall of a tubular substrate. The method has the following beneficial effects:
1. the device for coating the inner wall of the circular tubular base material inputs carrier gas with a certain flow along the aerosol inlet pipe, and the tail gas outlet pipe synchronously starts to work. When the temperature reaches the preset process temperature, the aerosol inlet pipe starts to take in aerosol (the aerosol is liquid aerosol and comes from an atomization source), aerosol particles are transported to the tail gas outlet pipe in a crevice formed between the heating element and the inner wall of the sample pipe, and due to the temperature, the aerosol particles are subjected to solvent evaporation and solute thermal decomposition reaction, and solid products after the reaction are adsorbed and deposited on the inner wall of the sample pipe to form a thin film.
Drawings
FIG. 1 is a schematic side sectional view of the present invention;
FIG. 2 is a schematic plan view of the present invention;
fig. 3 is a front view of the exhaust suction inlet and the aerosol nozzle of the present invention.
In the figure: the device comprises a pressure rod 1, a rope pulling spring 2, a driving wheel 3, a sample tube 4, a tail gas suction inlet 5, an aerosol nozzle 6, a heat insulation filling layer 7, a heating element 8, a driven wheel 9, a driving motor 10, a tail gas delivery tube 11, an aerosol inlet tube 12, a supporting rod 13 and a driving wheel connecting shaft 14.
Detailed Description
The embodiment of the invention provides a device for coating a film on the inner wall of a circular tubular substrate, which comprises a sample tube 4, a driving assembly, a reciprocating transverse moving assembly and a hollow support rod 13, as shown in figures 1-3.
The driving assembly can fix the sample tube 4 and drive the sample tube 4 to rotate, the driving assembly comprises two groups of wheels, each group of wheels comprises two driven wheels 9 and one driving wheel 3, the sample tube 4 is erected between the two driven wheels 9 and the one driving wheel 3, the two adjacent driving wheels 3 and the driven wheels 9 are connected through a driving wheel connecting shaft 14, and the driving wheels 3 are coaxially connected with a driving motor 10. The end of a driving wheel connecting shaft 14 connected with the driving wheel 3 is pivoted on the pressure lever 1, an extension spring 2 is arranged between the bottom of the pressure lever 1 and the carrier, and the driving wheel 3 is pressed on the outer wall of the sample tube 4 with certain pressure through the pressure lever 1 and the extension spring 2. The driving wheel 3 can be separated from the sample tube 4 by pulling the pressure lever 1 upwards. The end of the driving wheel connecting shaft 14 connected with the driven wheel 9 is pivoted on the carrier.
The support rod 13 and the sample tube 4 are coaxially arranged, the reciprocating transverse moving component is used for driving the support rod 13 to move in a reciprocating mode along the length direction of the sample tube 4, and the reciprocating transverse moving component can be a screw rod sliding rail mechanism or an air cylinder. The support rod 13 includes an aerosol inlet tube 12 and a tail gas outlet tube 11 for respectively leading in and leading out aerosol atomization solution. The end of the supporting rod 13 extending into the sample tube 4 is a spraying unit with a fan-shaped section, the spraying unit comprises a fan-shaped shell, a heating element 8, a heat-insulating filling layer 7, an aerosol nozzle 6 and a tail gas absorption inlet 5, the aerosol nozzle 6 and the tail gas suction inlet 5 are positioned at two corners of the fan-shaped shell and have narrow rectangular sections, the heating element 8 is positioned at the top of the fan-shaped shell, the heat-insulating filling layer 7 is positioned at the inner side of the heating element 8, one end of the aerosol lead-in tube 12 is connected with an atomization source, the other end of the aerosol nozzle 6 is connected with one end of the tail gas absorption inlet 5, the other end of the aerosol nozzle extends out of the supporting rod 13, and a lead of the heating element 8 is also led out of the hollow supporting rod 13. The gas sprayed out from the aerosol nozzle 6 enters the tail gas suction inlet 5 along the space between the heating element 8 and the inner wall of the sample tube 4 to form a fan-shaped backflow channel.
One surface of the heating element 8 corresponding to the sample tube 4 is arc-shaped, and the distance between the arc surface at the top of the heating element 8 and the inner wall of the sample tube 4 is a uniform gap of 2 +/-0.5 mm. The circumferential angle of the sector-shaped housing is between 30 and 45 deg..
The heating element 8 comprises a temperature thermocouple. Is a commercially available product that is currently used to monitor the temperature of the heating element 8.
The working principle is as follows: after the sample tube 4 is clamped and fixed, the driving wheel 3 drives the sample tube to rotate at a certain angular speed by the friction force between the driving wheel and the outer wall of the sample tube 4 under the driving of the driving motor 10, and the rotating direction is as shown in fig. 1. A carrier gas is supplied at a predetermined flow rate along the aerosol inlet pipe 12, and the exhaust gas outlet pipe 11 is operated simultaneously. When the temperature reaches the predetermined process temperature, the aerosol introduction tube 12 starts to receive aerosol (the aerosol is liquid aerosol and comes from the atomization source), aerosol particles are transported to the exhaust gas delivery tube 11 in the crevice formed between the heating element 8 and the inner wall of the sample tube 4, and due to the temperature effect, the aerosol particles are subjected to solvent evaporation and solute thermal decomposition reaction, and the reacted solid products are adsorbed and deposited on the inner wall of the sample tube 4 to form a thin film. The tail gas after the reaction is discharged through a tail gas delivery pipe 11. The tail gas suction inlet 5 and the aerosol nozzle 6 are in a bell mouth shape near the inner part of the sample tube 4, the gap between one side edge of the tail gas suction inlet 5 and the aerosol nozzle 6 far away from the heating element 8 and the inner wall of the sample tube 4 is far smaller than the gap between the heating element 8 and the inner wall of the sample tube 4, and the gap is 0.4-0.7mm (the thickness of a finally deposited film needs to be considered, and the film is prevented from being scraped). Usually, the length of the sample tube 4 is greater than that of the spraying unit, and the spraying unit moves at a constant speed along the axis of the sample tube 4 along with the support rod 13 to form spiral line-like scanning on the inner wall of the sample tube 4. According to the actual product requirements, the axial reciprocating times and the axial reciprocating speed of the supporting rod 13 along the sample tube 4 can be set within a certain range.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A device for coating the inner wall of a tubular substrate is characterized in that: the device comprises a sample tube (4), a driving assembly, a reciprocating transverse moving assembly and a hollow supporting rod (13), wherein the driving assembly can fix the sample tube (4) and drive the sample tube (4) to rotate, the supporting rod (13) and the sample tube (4) are coaxially arranged, the reciprocating transverse moving assembly is used for driving the supporting rod (13) to reciprocate along the length direction of the sample tube (4), the supporting rod (13) internally comprises an aerosol lead-in tube (12) and a tail gas lead-out tube (11), the end part of the supporting rod (13) extending into the sample tube (4) is a spraying unit with a fan-shaped section, the spraying unit comprises a fan-shaped shell, a heating element (8), a heat insulation filling layer (7), an aerosol nozzle (6) and a tail gas absorption inlet (5), the aerosol nozzle (6) and the tail gas suction inlet (5) are positioned at two corners of the fan-shaped shell and are narrow rectangular sections, heating element (8) are located the top of fan-shaped casing, thermal-insulated filling layer (7) are located the inboard of heating element (8), the atomizing source is connected to the one end of aerosol induction tube (12), and aerosol spout (6) are connected to the other end, tail gas absorbs the one end of entry (5) and connects tail gas sunction inlet (5), and the other end extends to outside bracing piece (13), aerosol spout (6) spun gas gets into tail gas sunction inlet (5) and forms sectorial return channel along between heating element (8) and sample tube (4) inner wall.
2. The apparatus for coating the inner wall of the tubular substrate according to claim 1, wherein: one surface of the heating element (8) corresponding to the sample tube (4) is arc-shaped, and the distance between the arc surface at the top of the heating element (8) and the inner wall of the sample tube (4) is 2 +/-0.5 mm.
3. The apparatus for coating the inner wall of the tubular substrate according to claim 2, wherein: the circumferential angle of the sector-shaped housing is between 30 and 45 degrees.
4. The apparatus for coating the inner wall of the tubular substrate according to claim 1, wherein: the heating element (8) comprises a temperature thermocouple.
5. The apparatus for coating the inner wall of the tubular substrate according to claim 1, wherein: the driving assembly comprises two groups of wheels, each group of wheels comprises two driven wheels (9) and one driving wheel (3), the sample tube (4) is erected between the two driven wheels (9) and the driving wheel (3), the two adjacent driving wheels (3) and the driven wheels (9) are connected through a driving wheel connecting shaft (14), and the driving wheels (3) are coaxially connected with a driving motor (10).
6. The apparatus for coating the inner wall of the tubular substrate according to claim 5, wherein: the driving wheel (3) is pressed on the outer wall of the sample tube (4) with certain pressure through the compression rod (1) and the extension spring (2).
CN202110979674.0A 2021-08-25 2021-08-25 Device for coating inner wall of tubular substrate Pending CN113786961A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110979674.0A CN113786961A (en) 2021-08-25 2021-08-25 Device for coating inner wall of tubular substrate

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Application Number Priority Date Filing Date Title
CN202110979674.0A CN113786961A (en) 2021-08-25 2021-08-25 Device for coating inner wall of tubular substrate

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CN113786961A true CN113786961A (en) 2021-12-14

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2624404A1 (en) * 1987-12-15 1989-06-16 Commissariat Energie Atomique Method for covering a long cylindrical surface with a uniform layer of particles
CN1143544A (en) * 1995-05-12 1997-02-26 埃尔帕特朗尼股份公司 Method and apparatus for coating container bodies internally
CN2590322Y (en) * 2002-12-17 2003-12-03 乐清市新型技术研究所 Heating type electro thermal film warming pipe film spraying machine
CN106423649A (en) * 2016-11-01 2017-02-22 重庆理工大学 Continuous production-type ultrasonic atomization spraying film-coating equipment
CN111545391A (en) * 2020-05-13 2020-08-18 中国海洋大学 Device for spraying oxide film on outer side surface of circular tube
CN112024309A (en) * 2020-09-22 2020-12-04 瑞思泰环保科技(南通)有限公司 Anticorrosive coating device for inner pipe wall of metal pipeline

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2624404A1 (en) * 1987-12-15 1989-06-16 Commissariat Energie Atomique Method for covering a long cylindrical surface with a uniform layer of particles
CN1143544A (en) * 1995-05-12 1997-02-26 埃尔帕特朗尼股份公司 Method and apparatus for coating container bodies internally
CN2590322Y (en) * 2002-12-17 2003-12-03 乐清市新型技术研究所 Heating type electro thermal film warming pipe film spraying machine
CN106423649A (en) * 2016-11-01 2017-02-22 重庆理工大学 Continuous production-type ultrasonic atomization spraying film-coating equipment
CN111545391A (en) * 2020-05-13 2020-08-18 中国海洋大学 Device for spraying oxide film on outer side surface of circular tube
CN112024309A (en) * 2020-09-22 2020-12-04 瑞思泰环保科技(南通)有限公司 Anticorrosive coating device for inner pipe wall of metal pipeline

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
罗以喜: "非织造布的金属化整理", 《非织造布》 *

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Application publication date: 20211214

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