CN113781545B - A method for rapid identification of geometrical features of irregular particles - Google Patents
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Abstract
本发明公开了一种快速识别不规则颗粒几何特征的方法,包括:通过扫描系统中对碎片进行三维扫描,以得到对应的三视图以及与碎片相关的尺寸信息;将三视图处理成对应的点云图;通过相机对碎片和标准尺寸一起拍摄,转换点云图后,观测得到标准尺寸所占点云图的像素格,进行比较后得到每个像素格实际尺寸占比;采用三轴长度表征算法得到碎片在三视图下的三个半长轴,并以三个半长轴为基本数据定义碎片的破碎度FR、伸长系数EC、扁平系数FC、球形度S。本发明提供一种快速识别不规则颗粒几何特征的方法,对碎片可以进行快速扫描并且得到其较准确的尺寸表征量等基本数据,并用长度表征算法来得到碎片的三轴长度值,其有效处理时间可缩短为现有技术的1/3。
The invention discloses a method for rapidly identifying geometrical features of irregular particles. Cloud image; the fragments and the standard size are taken together by the camera, and after converting the point cloud image, the pixel grid of the point cloud image occupied by the standard size is observed, and the actual size ratio of each pixel grid is obtained after comparison; the three-axis length characterization algorithm is used to obtain fragments The three semi-major axes under the three-view, and the three semi-major axes are used as the basic data to define the fragmentation degree FR, elongation coefficient EC, flatness coefficient FC, and sphericity S of the fragments. The invention provides a method for quickly identifying the geometric features of irregular particles, which can quickly scan the fragments and obtain basic data such as relatively accurate size characterization quantities, and use a length characterization algorithm to obtain the triaxial length values of the fragments, which can effectively process The time can be shortened to 1/3 of the existing technology.
Description
技术领域technical field
本发明涉及一种图形的表征式识别方式。更具体地说,本发明涉及一种对撞击破碎后碎片进行分析情况下使用的快速识别不规则颗粒几何特征的方法。The invention relates to a representational identification method of graphics. More particularly, the present invention relates to a method for rapidly identifying geometrical features of irregular particles for use in the analysis of post-impact fragments.
背景技术Background technique
破碎产生碎片的现象广泛存在于自然界和人类生产生活中,材料在撞击、爆破、风化、研磨和压缩等作用下产生的碎片大小不一、形状各异。了解破碎过程及其产生碎片的大小和形状,对安全防御、爆破开采、级配设计和制粉效率等具有重要意义。碎片形状在太空探索、地貌演变、采矿挖掘、堆石坝填筑冲击破碎和药粉研磨等方面备受关注。了解碎片形状,有利于评估空间碎片对航天器和卫星的影响,揭示岩石碎片风化剥落、磨损坍塌过程,控制粉体研磨能量需求和碎片数量.对于岩石工程,可以提高岩石破碎效率,减少能量浪费,生产出粒度和形态可控的碎片,节省二次加工成本。The phenomenon of fragmentation generated by crushing widely exists in nature and human production and life. The fragments produced by materials under the action of impact, blasting, weathering, grinding and compression are of different sizes and shapes. Understanding the crushing process and the size and shape of the resulting fragments is of great significance to security defense, blasting mining, gradation design, and milling efficiency. The shape of debris has attracted much attention in space exploration, landform evolution, mining and excavation, rockfill dam filling, impact crushing, and powder grinding. Understanding the shape of debris is beneficial to assess the impact of space debris on spacecraft and satellites, reveal the weathering and spalling, wear and collapse processes of rock debris, and control the energy demand and debris quantity for powder grinding. For rock engineering, it can improve rock crushing efficiency and reduce energy waste. , to produce fragments with controllable particle size and shape, and save the cost of secondary processing.
在动态荷载下,材料破碎过程中会产生大量碎片,受试验方式和测量技术限制,扫描和识别每个碎片须耗费大量时间,鲜有研究关注颗粒破碎后碎片的形状,碎片综合特征描述仍然是难点和挑战。Under dynamic loads, a large number of fragments will be generated during the material crushing process. Limited by the test method and measurement technology, it takes a lot of time to scan and identify each fragment. Few studies have paid attention to the shape of the fragments after particle crushing. The comprehensive characterization of fragments is still Difficulties and challenges.
三维扫描成像技术已用于多种材料的变形和断裂研究,通过三维数字化图像数据,进而对颗粒和破碎形成的碎片进行定量研究。通过使用三维扫描获取碎片的初始形状,利用三维扫描对碎片的几何形貌进行扫描,应用数字图像处理技术表征碎片形状,探索单个物体破碎后的碎片形状特征,有助于分析颗粒初始形状对破碎的影响,研究碎片尺寸分布和形状特征,从颗粒和碎片形状角度为破碎过程和碎片现象提供一定参考依据,更好地了解在动态荷载下的破碎机理和破碎形式。3D scanning imaging technology has been used to study the deformation and fracture of various materials. Through 3D digital image data, quantitative research on particles and fragments formed by crushing is carried out. By using 3D scanning to obtain the initial shape of the fragments, using 3D scanning to scan the geometric shape of the fragments, applying digital image processing technology to characterize the shape of the fragments, and exploring the shape characteristics of the fragments after a single object is broken, it is helpful to analyze the initial shape of the particles. The impact of the particle size distribution and shape characteristics is studied to provide a certain reference for the crushing process and debris phenomenon from the perspective of particle and debris shape, and to better understand the crushing mechanism and crushing form under dynamic loads.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。SUMMARY OF THE INVENTION An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
为了实现根据本发明的这些目的和其它优点,提供了一种快速识别不规则颗粒几何特征的方法,包括:To achieve these objects and other advantages in accordance with the present invention, a method for rapidly identifying geometrical features of irregular particles is provided, comprising:
步骤一,通过分级系统对破碎后的颗粒进行粒径分级处理;In step 1, particle size classification is performed on the crushed particles through a classification system;
步骤二,采用将各级碎片分别放置于扫描系统中进行三维扫描,以得到各碎片对应的三视图以及与碎片相关的尺寸信息;In
步骤三,通过对三视图进行图像数据处理以得到对应的点云图;Step 3, by performing image data processing on the three views to obtain the corresponding point cloud map;
步骤四,通过把点云图中的实际标准尺寸与点云图中标准尺寸所占像素点进行对比,得到每个像素点实际尺寸占比;Step 4: By comparing the actual standard size in the point cloud image with the pixel points occupied by the standard size in the point cloud image, the actual size ratio of each pixel point is obtained;
步骤五,基于每个像素点实际尺寸占比,采用三轴长度表征算法得到碎片在三视图下的三个半长轴,并以三个半长轴为基本数据定义碎片的破碎度FR、伸长系数EC、扁平系数FC、球形度S。Step 5: Based on the actual size ratio of each pixel, the three-axis length representation algorithm is used to obtain the three semi-major axes of the fragments in the three views, and the three semi-major axes are used as the basic data to define the fragmentation degree FR, extension of the fragments. Length factor EC, flatness factor FC, sphericity S.
优选的是,所述分级系统被配置为包括:Preferably, the grading system is configured to include:
控制模块;control module;
设置在防溅射收集装置下方通道口的振动分级组件;Vibration grading assembly arranged at the channel opening under the anti-sputtering collection device;
设置在振动传输组件下方的多级传输带;A multi-stage conveyor belt arranged under the vibration transmission assembly;
与各级传输带相配合的分捡平台;Sorting platform matched with conveyor belts at all levels;
设置在分捡平台一侧,以将分级后的碎片送至扫描系统进行三维扫描的至少一个机械手;At least one manipulator arranged on one side of the sorting platform to send the graded fragments to the scanning system for three-dimensional scanning;
其中,所述振动分级组件被配置为包括:wherein the vibration grading assembly is configured to include:
坡度大于10度的振动板以及与其相配合的动力机构,其上设置有多级孔径的筛分口,所述振动板的边缘上设置有截面呈弧形结构的防护板;A vibrating plate with a slope greater than 10 degrees and a power mechanism matched with it are provided with screening openings with multi-stage apertures, and a protective plate with an arc-shaped structure is provided on the edge of the vibrating plate;
设置在振动板上的第一传感器;a first sensor arranged on the vibrating plate;
各级传输带设置有相配合的第二传感器;The conveyor belts at all levels are provided with matching second sensors;
所述分捡平台上设置有相配合的第三传感器。A matching third sensor is arranged on the sorting platform.
优选的是,在步骤一中,所述粒径分级处理的方式被配置为包括:Preferably, in step 1, the method of particle size classification treatment is configured to include:
S10,在碎片落于振动板时触发第一传感器,第一传感器将获取的第一信号传递给控制模块,控制模块基于收到第一信号切换动力机构的工作状态,以使振动板处于工作状态;S10, trigger the first sensor when the debris falls on the vibration plate, the first sensor transmits the acquired first signal to the control module, and the control module switches the working state of the power mechanism based on the received first signal, so that the vibration plate is in the working state ;
S11,落入振动板的碎片在振动板的持续振动以及坡度、筛分口作用下按外部尺寸进行分级,并将分级后的碎片送入至对应的传输带上;S11, the debris falling into the vibrating plate is classified according to the external size under the continuous vibration of the vibrating plate and the action of the gradient and the screening port, and the classified debris is sent to the corresponding conveyor belt;
S12,通过落入传输带的碎片触发第二传感器,第二传感器将获取的第二信号传递给控制模块,控制模块基于收到第二信号切换传输带的工作状态,以传输带的碎片输送至分捡平台实现碎片的分级处理。S12, the second sensor is triggered by the debris falling on the conveyor belt, the second sensor transmits the acquired second signal to the control module, and the control module switches the working state of the conveyor belt based on the received second signal, so that the debris of the conveyor belt is transported to the control module. The sorting platform realizes the graded processing of debris.
优选的是,在步骤二中,通过落入分捡平台的碎片触发第三传感器,第三传感器将获取的第三信号传递给控制模块,控制模块基于收到第三信号切换机械手的工作状态,以将分捡平台的碎片分别送入至扫描系统中进行三维扫描操作;Preferably, in
所述扫描系统被配置为包括:The scanning system is configured to include:
扫描平台,其在三个维度具有相配合的黑色背景板;Scanning platform with matching black background plates in three dimensions;
与背景板相配合,以对碎片的三个维度进行三视图拍摄的微焦相机;A micro-focus camera that cooperates with the background plate to take three-view images of the debris in three dimensions;
与各相机通信连接的处理模块。A processing module that communicates with each camera.
优选的是,所述处理模块先对图像进行预处理,进而通过图像增强算法,以判断当前拍摄图片的清晰度情况;Preferably, the processing module first preprocesses the image, and then uses an image enhancement algorithm to determine the clarity of the currently captured picture;
处理模块通过对图像清晰度进行初次判断,以基于判断结果在图像选择能用于调整焦距的第一位置;The processing module selects a first position in the image that can be used to adjust the focus based on the judgment result by judging the image sharpness for the first time;
处理模块再一次对图像清晰度进行比对分析,以基于分析结果在图像选择能用于调整焦距的第二位置,反复进行这个步骤以得到对应的镜头聚焦位置。The processing module compares and analyzes the image sharpness again to select a second position in the image that can be used to adjust the focus based on the analysis result, and repeats this step to obtain the corresponding lens focus position.
优选的是,在步骤五中,所述长度表征算法被配置为包括:Preferably, in step five, the length characterization algorithm is configured to include:
基于三视图,构建三条半长轴依次为a,b,c的椭圆体,并规定a≥b≥c,假定在其中一个视图中,碎片所占像素格为n,每个像素点边长为λ,基于面积等效原理,各半长轴可分别基于以下公式得到:Based on the three views, construct three ellipsoids whose semi-major axes are a, b, and c in turn, and specify that a≥b≥c. Assuming that in one of the views, the pixels occupied by the fragments are n, and the side length of each pixel is λ, based on the area equivalence principle, each semi-major axis can be obtained based on the following formulas:
优选的是,还包括对三维扫描后的图片进行拼接重组处理,所述拼接重组处理方法被配置为包括:Preferably, it also includes performing splicing and reorganization processing on the three-dimensionally scanned pictures, and the splicing and reorganization processing method is configured to include:
基于扫描之后得到碎片的表面轮廓状况,以及扫描系统记录下碎片表面轮廓信息,通过数据处理对各个碎片的断面进行比对以及组合判断,其是否可以匹配,从而未撞击前的物体进行还原。Based on the surface profile of the fragments obtained after scanning, and the surface profile information of the fragments recorded by the scanning system, the cross-sections of each fragment are compared and combined through data processing to determine whether they can be matched, so that the object before the impact is restored.
优选的是,对断面进行比对以及组合判断的方法被配置为包括:Preferably, the method for comparing the sections and judging the combination is configured to include:
以碎片断面平行的最高点和最低点两点所在平面作为基础面,将断面的最低点和最高点互相作为计算体积的基点,通过计算得该断裂面的主体积和缺失体积;Taking the plane where the two parallel highest and lowest points of the fragment cross section are located as the base plane, and taking the lowest and highest points of the cross section as the base points for calculating the volume, the main volume and missing volume of the fracture surface are calculated by calculating;
其中,主体积为该断面以最低点到最高点计算而得真实体积,缺失体积为以该断面最高点到最低点计算得到的虚拟体积,通过把该碎片的断裂面主体积和其余碎片的缺失体积进行比较分析是否重合,就可以把匹配的碎片面可以连接重构,如有未匹配的碎片可以进行异化处理后再进行二次匹配。Among them, the main volume is the real volume calculated from the lowest point to the highest point of the section, and the missing volume is the virtual volume calculated from the highest point to the lowest point of the section. By comparing and analyzing whether the volumes overlap, the matching fragment surfaces can be connected and reconstructed. If there are unmatched fragments, they can be alienated and then matched again.
本发明至少包括以下有益效果:其一,本发明主要是对碎片可以进行快速扫描并且得到其较准确的尺寸表征量等基本数据;通过本装置的各个环节的组合,包括碎片的分级处理、传输、扫描等所涉及到的硬件都可以通过计算机来核心控制,再用其硬件所测得的数据经过算法处理得到尺寸表征量等基本参数,并通过计算机来显示其结果参数。The present invention includes at least the following beneficial effects: firstly, the present invention is mainly to quickly scan the fragments and obtain basic data such as relatively accurate size representations; The hardware involved in scanning, scanning, etc. can be controlled by the computer, and then the data measured by the hardware can be processed by algorithms to obtain basic parameters such as size representation, and the resulting parameters can be displayed by the computer.
其二,本发明主要是对碎片的扫描处理以及快速通道一体化,在工序流程上经过粒径筛分处理、碎片传输、碎片扫描都是自动一体化的运行,当碎片达到相应处理位置时触发传感器使得装置运行使用其功能,无需更改地点,很迅速按部就班的运行,能有效提升处理速度。而数据方面主要用长度表征算法来进行处理,主要通过扫描碎片的几何形貌特征得到所需要的三视图,扫描过程无需手动进行调焦处理,再对扫描得到的三视图图像进行图像数据处理,得到碎片图像所占有的点云图,再通过算法快速直接得到碎片的三轴长度值,用于其他实验研究。Second, the present invention mainly focuses on the scanning processing of debris and the integration of fast channels. In the process flow, particle size screening, debris transmission, and debris scanning are all automatic and integrated operations. When the debris reaches the corresponding processing position, the trigger is triggered. The sensor enables the device to operate and use its functions without changing the location, and it can operate quickly and step by step, which can effectively improve the processing speed. In terms of data, the length characterization algorithm is mainly used for processing. The required three-view images are obtained by scanning the geometric features of the fragments. The scanning process does not require manual focusing processing, and then image data processing is performed on the scanned three-view images. The point cloud image occupied by the fragment image is obtained, and then the three-axis length value of the fragment is quickly and directly obtained through the algorithm, which is used for other experimental studies.
其三,现有技术中对碎片的处理需要对拍摄的三视图转换成点云图,再对点云图进行计算,而其中计算点云图中图像所占点云数而围成的面积需要对点云个数进行人工记录,这个过程需要大量时间,故通常一个碎片的处理时间至少需要10多分钟,而本发明通过算法计算得到在碎片的相关尺寸表征参数大约需要2-3分钟,故一个碎片处理就可以节省7-8分钟,故可以将一个碎片数据的处理时间缩短为现有技术的1/3,同时因处理碎片时并不是只有一个碎片,而是有很多的碎片需要处理,故可知本技术整体上可以节省很多时间,在很大程度上提升了效率。Third, the processing of fragments in the prior art requires that the three views taken are converted into point cloud images, and then the point cloud images are calculated. It takes a lot of time to manually record the number of pieces, so the processing time of one piece usually takes at least 10 minutes, and the present invention calculates the relevant size representation parameters of pieces through algorithm calculation, and it takes about 2-3 minutes, so a piece of piece processing It can save 7-8 minutes, so the processing time of one fragment data can be shortened to 1/3 of the existing technology. At the same time, because there is not only one fragment when processing fragments, but many fragments need to be processed, it can be seen that this The technology as a whole can save a lot of time and improve efficiency to a large extent.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明的一个实施例中快速识别不规则颗粒几何特征方法的处理流程图;1 is a process flow diagram of a method for rapidly identifying geometric features of irregular particles in an embodiment of the present invention;
图2为扫描系统中相机拍摄的原图;Fig. 2 is the original picture taken by the camera in the scanning system;
图3为采用本发明快速识别不规则颗粒几何特征处理方法对图2进行分析后得到的点云图;Fig. 3 is the point cloud image obtained after analyzing Fig. 2 by adopting the processing method of the present invention to rapidly identify the geometric feature of irregular particles;
图4为本发明的分级系统的结构布局示意图。FIG. 4 is a schematic diagram of the structural layout of the grading system of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
根据本发明的一种快速识别不规则颗粒几何特征的方法的实现形式,其中包括:An implementation form of a method for rapidly identifying geometric features of irregular particles according to the present invention, including:
步骤一,通过分级系统对破碎后的颗粒进行粒径分级处理,在实际处理中,对于碎片的量测,还可以通过先用精度为0.02mm的游标卡尺对碎片进行量测作为标准的实际测量值,再用微焦相机对碎片进行测量作为测量值,微焦最小量值可以达到0.2mm,把游标卡尺测得实际值与微焦相机测得测量值进行对比分析后做为碎片相关的尺寸信息中的基础数据,以把测量结果的出错率控制到20%以下;In step 1, the crushed particles are subjected to particle size classification processing by the classification system. In the actual processing, for the measurement of the fragments, the fragments can also be measured with a vernier caliper with an accuracy of 0.02mm as the standard actual measurement value. , and then use the micro-focus camera to measure the debris as the measurement value. The minimum value of the micro-focus can reach 0.2mm. The actual value measured by the vernier caliper and the measurement value measured by the micro-focus camera are compared and analyzed as the debris-related size information. basic data to control the error rate of measurement results to less than 20%;
步骤二,采用将各级碎片分别放置于扫描系统中进行三维扫描,以得到各碎片对应的三视图以及与碎片相关的尺寸信息,这里的尺寸信息是对碎片进行三维扫描后,得到碎片相关尺度的表征量以及表面参数,作为基础数据用于其他研究,比如用于计算动态加载下的破碎度时,需要碎片尺寸等相关数据信息,对研究破碎过程以及破坏机理也可以提供基础数据,而本发明的分级扫描中并不包含对各级小碎片的扫描,各级小碎片直接视为与该级等径的球体不予扫描;In
步骤三,通过对三视图进行图像数据处理以得到对应的点云图,在实际应用中,把图像导入程序后就能生成点云数据;Step 3, by performing image data processing on the three views to obtain the corresponding point cloud map, in practical applications, the point cloud data can be generated after importing the image into the program;
步骤四,通过把点云图中的实际标准尺寸与点云图中标准尺寸所占像素点进行对比,得到每个像素点实际尺寸占比,在实际应用中,将标尺与碎片在同一画面进行拍摄,进入程序转换成点云数据后,具有相应的碎片某视图点云图和标尺点云图,点云图中标尺有对应的点云像素格,通过把实际的标尺尺度与点云像素格相比,就可以得到像素格实际尺寸,进而可以分析碎片的参数;Step 4: By comparing the actual standard size in the point cloud image with the pixel points occupied by the standard size in the point cloud image, the actual size ratio of each pixel point is obtained. After entering the program and converting it into point cloud data, it has the corresponding fragment point cloud map and ruler point cloud map. The ruler in the point cloud map has the corresponding point cloud pixel grid. By comparing the actual scale scale with the point cloud pixel grid, you can Get the actual size of the pixel grid, and then analyze the parameters of the fragment;
步骤五,基于每个像素点实际尺寸占比,采用三轴长度表征算法得到碎片在三视图下的三个半长轴,并以三个半长轴为基本数据定义碎片的破碎度FR、伸长系数EC、扁平系数FC、球形度S;Step 5: Based on the actual size ratio of each pixel, the three-axis length representation algorithm is used to obtain the three semi-major axes of the fragments in the three views, and the three semi-major axes are used as the basic data to define the fragmentation degree FR, extension of the fragments. Length factor EC, flatness factor FC, sphericity S;
而在实际操作中,基于在撞击之后产生会产生大量的碎片情况,而对碎片处理的工作量比较大,需要对大量碎片进行分类计量,还需要对较大碎片进行扫描等;故本技术在对碎片进行处理的流程上与人工处理相比更加快速、更高效、更智能,进而减少了时间成本。它可以快速、准确、自动化处理碎片,得到尺寸表征量、表面参数等相关实验数据,并对后续实验研究破碎度、破坏特征提供实验数据,可以更好的研究破坏过程和破坏机理,具体来说,在实际应用中,现有技术因为在没有流程化的处理方法时,故碎片处理时间过长,而用本技术算法对碎片进行计算,在对所有碎片进行处理的时间上大概需要30多分钟,其原因在于本发明通过硬件和软件上的结合处理,基于自动一体化的流程,使得碎片分级自动和扫描几何特征形貌上可以很快速地进行,在各个环节的经过时间进行了缩减,使得全程处理的时间更大幅度的缩减,效率上提升很大。In actual operation, based on the situation that a large amount of debris will be generated after the impact, the workload of debris processing is relatively large, and a large amount of debris needs to be classified and measured, and larger debris needs to be scanned. Compared with manual processing, the process of processing fragments is faster, more efficient and smarter, thereby reducing time costs. It can quickly, accurately and automatically process fragments, obtain relevant experimental data such as size characterization, surface parameters, etc., and provide experimental data for subsequent experimental research on fragmentation and failure characteristics, which can better study the failure process and failure mechanism. Specifically, , In practical applications, the existing technology takes too long to process fragments because there is no streamlined processing method, and it takes about 30 minutes to process all fragments by using the algorithm of this technology to process fragments. The reason is that the present invention, through the combined processing of hardware and software, is based on the automatic integration process, so that the automatic fragment classification and scanning of geometric features can be carried out very quickly, and the elapsed time in each link is shortened, so that The processing time of the whole process is greatly reduced, and the efficiency is greatly improved.
如图1,本发明的所述分级系统被配置为包括:As shown in Figure 1, the grading system of the present invention is configured to include:
控制模块(未示出);control module (not shown);
设置在防溅射收集装置1下方通道口的振动分级组件2;The
设置在振动传输组件下方的多级传输带3;A multi-stage conveyor belt 3 arranged under the vibration transmission assembly;
与各级传输带相配合的分捡平台4;The
设置在分捡平台一侧,以将分级后的碎片送至扫描系统进行三维扫描的至少一个机械手(未示出);at least one manipulator (not shown) arranged on one side of the sorting platform to send the graded fragments to the scanning system for three-dimensional scanning;
其中,所述振动分级组件被配置为包括:wherein the vibration grading assembly is configured to include:
坡度大于10度的振动板5以及与其相配合的动力机构(未示出),其上设置有多级孔径的筛分口6,所述振动板的边缘上设置有截面呈弧形结构的防护板7;The vibrating
设置在振动板上的第一传感器(未示出);a first sensor (not shown) arranged on the vibrating plate;
各级传输带设置有相配合的第二传感器(未示出);Each level of conveyor belt is provided with a second sensor (not shown) which is matched;
所述分捡平台上设置有相配合的第三传感器(未示出);A matching third sensor (not shown) is arranged on the sorting platform;
在实际操作中,所述粒径分级处理的方式被配置为包括:In actual operation, the method of particle size classification treatment is configured to include:
S10,在碎片落于振动板时触发第一传感器,第一传感器将获取的第一信号传递给控制模块,控制模块基于收到第一信号切换动力机构的工作状态,以使振动板处于工作状态;S10, trigger the first sensor when the debris falls on the vibration plate, the first sensor transmits the acquired first signal to the control module, and the control module switches the working state of the power mechanism based on the received first signal, so that the vibration plate is in the working state ;
S11,落入振动板的碎片在振动板的持续振动以及坡度、筛分口作用下按外部尺寸进行分级,并将分级后的碎片送入至对应的传输带上;S11, the debris falling into the vibrating plate is classified according to the external size under the continuous vibration of the vibrating plate and the action of the gradient and the screening port, and the classified debris is sent to the corresponding conveyor belt;
S12,通过落入传输带的碎片触发第二传感器,第二传感器将获取的第二信号传递给控制模块,控制模块基于收到第二信号切换传输带的工作状态,以传输带的碎片输送至分捡平台实现碎片的分级处理;在本方案中,撞击后的碎片,经过防溅射收集装置下方的通道口落入振动筛分装置,在落向下方振动筛分装置时触发了第一传感器,信号传输到计算机(控制模块),计算机作出开启振动筛分器的指令;S12, the second sensor is triggered by the debris falling on the conveyor belt, the second sensor transmits the acquired second signal to the control module, and the control module switches the working state of the conveyor belt based on the received second signal, so that the debris of the conveyor belt is transported to the control module. The sorting platform realizes the classification of debris; in this scheme, the debris after impact falls into the vibrating screening device through the channel below the anti-sputtering collection device, and triggers the first sensor when it falls to the vibrating screening device below. , the signal is transmitted to the computer (control module), and the computer makes an instruction to open the vibrating screen;
破碎后的颗粒经振动沿斜坡(坡度大约10°)运动落入不同孔径大小(0.2、0.4、0.8)的筛分口,其过程中可以进行碎片大小的分类,应该有个防护层防止碎片在振动时飞溅;The crushed particles are vibrated along the slope (slope of about 10°) and fall into the screening ports of different aperture sizes (0.2, 0.4, 0.8). The size of the fragments can be classified in the process. There should be a protective layer to prevent the fragments from splash when vibrating;
经分类后,不同大小的碎片落到下方的传送带又触发第二传感器,传输信号给计算机,计算机做出指令指示电机控制模块启动传输带;After being classified, fragments of different sizes fall to the conveyor belt below and trigger the second sensor to transmit a signal to the computer, and the computer instructs the motor control module to start the conveyor belt;
在传输带末端位置有个拾取区域(分捡平台),旁边有拾取碎片的机械臂爪,当碎片到达拾取区域后会触发传感器,信号传输到计算机,计算机作出指令指示传送带停止和机械臂爪拾取碎片到扫描区域,机械臂爪拾取完毕后自动归位,当拾取区域无碎片时传送带自动运行。There is a pick-up area (sorting platform) at the end of the conveyor belt, and there is a robotic arm claw that picks up debris. When the debris reaches the pickup area, the sensor will be triggered, the signal will be transmitted to the computer, and the computer will give instructions to stop the conveyor belt and pick up the robotic arm claw. When the debris reaches the scanning area, the robot arm will automatically return to its position after picking it up. When there is no debris in the picking area, the conveyor belt will run automatically.
在另一种实例中,在步骤二中,通过落入分捡平台的碎片触发第三传感器,第三传感器将获取的第三信号传递给控制模块,控制模块基于收到第三信号切换机械手的工作状态,以将分捡平台的碎片分别送入至扫描系统中进行三维扫描操作,经机械臂爪拾取的碎片到达分捡来平台后触发第三传感器,信号传输给计算机(控制模块)指示对碎片进行三维扫描,在扫描之后计算机指示转动传感器转动扫描平台,再进行对碎片颗粒另一方向的扫描,再扫描后再指示计算机做出指示,启动机械臂爪拾取平台上的碎片到收集装置,再拾取传输带上拾取区域里的碎片到扫描平台,再反复这个操作识别其余碎片的几何特征,经三维扫描系统处理分析得到碎片的轮廓;In another example, in
所述扫描系统被配置为包括:The scanning system is configured to include:
扫描平台,其在三个维度具有相配合的黑色背景板;Scanning platform with matching black background plates in three dimensions;
与背景板相配合,以对碎片的三个维度进行三视图拍摄的微焦相机,根据需要可以在扫描平台上同时布置多个与背景板相配合的微焦相机,使得碎片无需转动,就能通过微焦相机得到对应的三视图;A micro-focus camera that cooperates with the background plate to take three-view images of the debris in three dimensions. Multiple micro-focus cameras that cooperate with the background plate can be arranged on the scanning platform at the same time as needed, so that the debris can be captured without turning. The corresponding three views are obtained through the micro-focus camera;
与各相机通信连接的处理模块,所述处理模块先对图像进行预处理,进而通过图像增强算法,以判断当前拍摄图片的清晰度情况;a processing module connected in communication with each camera, the processing module first preprocesses the image, and then uses an image enhancement algorithm to determine the clarity of the currently captured picture;
处理模块通过对图像清晰度进行初次判断,以基于判断结果在图像选择能用于调整焦距的第一位置;The processing module selects a first position in the image that can be used to adjust the focus based on the judgment result by judging the image sharpness for the first time;
处理模块再一次对图像清晰度进行比对分析,以基于分析结果在图像选择能用于调整焦距的第二位置,反复进行这个步骤以得到对应的镜头聚焦位置,根据传统方法把碎片进行分级处理以及对碎片几何特征形貌的表征,得到所需要的碎片质量、体积、尺度表征量等基本参数;这个传统方法的处理过程需要对碎片用级筛对碎片粒径大小进行筛分,然后对较大粒径的碎片进行扫描处理分析,其中需要自行聚焦再拍摄,再通过手算计算处理得到基本数据,这个过程需要花费大量的时间;The processing module compares and analyzes the image clarity again to select a second position in the image that can be used to adjust the focus based on the analysis results, repeat this step to obtain the corresponding lens focus position, and classify the fragments according to the traditional method. As well as the characterization of the geometrical features of the fragments, the required basic parameters such as the mass, volume, and scale characterization of the fragments are obtained; the processing process of this traditional method requires the fragments to be sieved with a grade sieve to sieve the particle size of the fragments, and then compare the size of the fragments. Large particle size fragments are scanned and analyzed, which needs to be self-focused and then photographed, and then the basic data is obtained by hand calculation and processing. This process takes a lot of time;
而本发明在扫描系统中增加自动增加一个自动聚焦功能;先对图像进行预处理,弥补光照不均,增强图像细节信息,利用图像增强算法,从图像数据中获取图片的清晰度情况,根据图像中清晰度较好的位置调整焦距,再对图像清晰度进行比对分析再找到清晰度较好位置进行调焦,反复进行这个步骤,每一次调焦后图像都会发生变化,从而找取到图像最清晰的时刻,这个最清晰画面对应的镜头位置即为聚焦位置。为基于图像清晰度的聚焦判定提供高质量图像数据,在碎片进行扫描时可以根据碎片的情况自动聚焦,与人工手动调焦相比较,使得扫描过程更加快速、准确。However, the present invention adds an automatic focusing function to the scanning system; firstly, the image is preprocessed to compensate for uneven illumination, and to enhance the image detail information, and the image enhancement algorithm is used to obtain the clarity of the image from the image data. Adjust the focal length at the position with better clarity, then compare and analyze the image clarity, and then find the position with better clarity to focus, repeat this step, the image will change after each focus adjustment, so as to find the image At the clearest moment, the lens position corresponding to the clearest picture is the focus position. It provides high-quality image data for focus determination based on image clarity. When the debris is scanned, it can automatically focus according to the situation of the debris. Compared with manual manual focusing, the scanning process is faster and more accurate.
在另一种实例中,在步骤五中,所述长度表征算法被配置为包括:In another example, in step five, the length characterization algorithm is configured to include:
基于三视图,构建三条半长轴依次为a,b,c的椭圆体,并规定a≥b≥c,假定在其中一个视图中,碎片所占像素格为n,每个像素点边长为λ,基于面积等效原理,各半长轴可分别基于以下公式得到:Based on the three views, construct three ellipsoids whose semi-major axes are a, b, and c in turn, and specify that a≥b≥c. Assuming that in one of the views, the pixels occupied by the fragments are n, and the side length of each pixel is λ, based on the area equivalence principle, each semi-major axis can be obtained based on the following formulas:
在得到各半长轴后,根据需要破碎度FR、伸长系数EC、扁平系数FC可通过以及公式进行表示:After each semi-major axis is obtained, the fracture degree FR, elongation coefficient EC, and flattening coefficient FC can be expressed by and formulas as needed:
其中,V0为试件初始体积, Among them, V 0 is the initial volume of the specimen,
球形度S可以通过以下公式者表示:The sphericity S can be expressed by the following formula:
在另一种实例中,还包括对三维扫描后的图片进行拼接重组处理,所述拼接重组处理方法被配置为包括:In another example, it also includes performing splicing and recombination processing on the three-dimensionally scanned pictures, and the splicing and recombination processing method is configured to include:
基于扫描之后得到碎片的表面轮廓状况,以及扫描系统记录下碎片表面轮廓信息,通过数据处理对各个碎片的断面进行比对以及组合判断,其是否可以匹配,从而未撞击前的物体进行还原。Based on the surface profile of the fragments obtained after scanning, and the surface profile information of the fragments recorded by the scanning system, the cross-sections of each fragment are compared and combined through data processing to determine whether they can be matched, so that the object before the impact is restored.
在另一种实例中,对断面进行比对以及组合判断的方法被配置为包括:In another example, the method of comparing and combining the sections is configured to include:
以碎片断面平行的最高点和最低点两点所在平面作为基础面,将断面的最低点和最高点互相作为计算体积的基点,通过计算得该断裂面的主体积和缺失体积;Taking the plane where the two parallel highest and lowest points of the fragment cross section are located as the base plane, and taking the lowest and highest points of the cross section as the base points for calculating the volume, the main volume and missing volume of the fracture surface are calculated by calculating;
其中,主体积为该断面以最低点到最高点计算而得真实体积,缺失体积为以该断面最高点到最低点计算得到的虚拟体积,通过把该碎片的断裂面主体积和其余碎片的缺失体积进行比较分析是否重合,就可以把匹配的碎片面可以连接重构,如有未匹配的碎片可以进行异化处理后再进行二次匹配。Among them, the main volume is the real volume calculated from the lowest point to the highest point of the section, and the missing volume is the virtual volume calculated from the highest point to the lowest point of the section. By comparing and analyzing whether the volumes overlap, the matched fragment surfaces can be connected and reconstructed. If there are unmatched fragments, they can be alienated and then matched again.
实施例:Example:
经过筛选后,对小尺寸的碎片进行了分析,可以直接把较小尺寸的碎片视为等同筛分粒径孔大小的球体,可直接忽略对较小碎片的扫描处理,然后再对其余较大碎片进行扫描分析计算相关表征参数;After screening, the small-sized fragments are analyzed, and the smaller-sized fragments can be directly regarded as spheres with the same sieve size hole size, and the scanning processing of the smaller fragments can be ignored directly, and then the remaining larger Fragments are scanned and analyzed to calculate relevant characterization parameters;
如图1-3所示,以对其中一块碎片处理为例,将收集到的碎片经过筛分传输到平台,对碎片的三个视角进行拍摄,在拍摄过程中,通过微焦相机对碎片以及放在附近位置的标准尺寸进行拍摄,可以得到每个视图中标准尺寸以及碎片的图像,以黑色背景为底,可以得到碎片的相机原形图像;As shown in Figure 1-3, taking the processing of one of the fragments as an example, the collected fragments are sieved and transferred to the platform, and the three perspectives of the fragments are photographed. During the shooting process, the fragments and the Shooting at a standard size in a nearby position, you can get the image of the standard size and the fragment in each view, with a black background as the base, you can get the camera prototype image of the fragment;
碎片的三视图再经过PS进行图像处理得到更加优化的图像,使得其图像黑白对比明显;The three views of the fragment are processed by PS to obtain a more optimized image, which makes the black and white contrast of the image obvious;
把经过处理后的图像用三轴长度表征算法程序进行计算,把图像导入计算程序中,就转换得到了与拍摄原图相同形状的点云图;The processed image is calculated with the three-axis length characterization algorithm program, and the image is imported into the calculation program, and the point cloud image with the same shape as the original image is obtained after conversion;
通过微焦相机对碎片以及放在附近位置的标准尺寸进行拍摄,可以得到每个视图中标准尺寸以及碎片的图像,通过把点云图中的实际标准尺寸与点云图中标准尺寸所占像素点进行对比,得到每个像素点实际尺寸占比;The fragment and the standard size placed in the nearby position are photographed by the micro-focus camera, and the image of the standard size and fragment in each view can be obtained. Compare, get the actual size ratio of each pixel point;
利用圆面积等效的方法来进行该碎片特征椭球体的三轴长度表征,利用三视图,构建三条半长轴依次为a,b,c的椭圆体,并规定a≥b≥c,以a为例介绍计算方法,假定在此视图中,碎片所占像素格为n,每个像素点边长为λ,利用面积等效,a的计算过程如下The method of equivalent circle area is used to characterize the triaxial length of the fragment characteristic ellipsoid, and three views are used to construct three ellipsoids whose semi-major axes are a, b, and c in turn, and stipulate that a≥b≥c, with a As an example to introduce the calculation method, it is assumed that in this view, the pixel grid occupied by the fragments is n, the side length of each pixel point is λ, and the area is equivalent, the calculation process of a is as follows
以此同样方法计算b、c,就可以得到碎片的三轴表征长度,再对其余较大碎片的三视图进行相同的处理方法,得到的a,b,c等长度表征参数作为了基本数据用于其他研究,可以定义碎片的破碎度FR(Fragmentation Rate)、伸长系数EC(Elongation Coefficient)、扁平系数FC(Flatness Coefficient)、球形度S(Sphericity)等几何参数。各个参数对碎片形貌的影响分别为:破碎度FR越大,试件的破碎程度越高;EC越小,碎片的形状越接近针状;FC越小,碎片形状越扁平,越接近饼状;S越大,碎片的形状越接近于球体。By calculating b and c in the same way, the three-axis representation length of the fragment can be obtained, and then the same processing method is performed on the three views of the remaining larger fragments, and the obtained length representation parameters such as a, b, and c are used as basic data. For other studies, geometric parameters such as fragmentation rate FR (Fragmentation Rate), elongation coefficient EC (Elongation Coefficient), flatness coefficient FC (Flatness Coefficient), and sphericity S (Sphericity) can be defined. The influence of each parameter on the morphology of the fragments is as follows: the larger the fragmentation FR, the higher the degree of fragmentation of the specimen; the smaller the EC, the closer the shape of the fragments is to the needle shape; the smaller the FC, the flatter the shape of the fragments, the closer to the cake shape ; the larger S is, the closer the shape of the fragment is to a sphere.
本发明通过筛分装置进行碎片的粒径分级,把不同粒径的碎片分离开进行质量、体积等测量得到碎片的基本参数;把小于某粒径的碎片直接视为圆形,不作为扫描分析的对象,然后其余粒径的碎片可进行下一步的分析处理。与传统方法相比可以节省很多时间,在工序上得到了改善,让使用人可以很方便的使用;在进行扫描时,可以自动聚焦然后再扫描碎片,这个聚焦过程方便了不专业人士的使用,也可以大大的节约了时间,更是使得图片更加准确;通过扫描得到的三视图,在经过图像处理后引入三轴长度表征算法,通过算法直接得到所需要的三轴长度,只需导入图像就可以计算得到参数,使得效率得到提升,对点云图的计算处理通过算法使得像素点格数精确,全程直接无需手动计算,减少了出错的机会并且也大大减少时间,使得效率得到提升,通过这个一体化的系统,与原来方法比较使得在处理手段上有很大提升,自动化的处理使得更高效、更准确。In the present invention, the particle size classification of the fragments is carried out by a screening device, and the fragments with different particle sizes are separated for mass, volume and other measurements to obtain the basic parameters of the fragments; The object, and then the remaining particle size fragments can be processed for the next step of analysis. Compared with the traditional method, it can save a lot of time, and the process has been improved, so that the user can use it very conveniently; when scanning, it can automatically focus and then scan the fragments. This focusing process is convenient for non-professionals to use, It can also greatly save time and make the picture more accurate; the three views obtained by scanning, after image processing, introduce a three-axis length characterization algorithm, and directly obtain the required three-axis length through the algorithm, just import the image. The parameters can be calculated, which improves the efficiency. The calculation and processing of the point cloud image makes the number of pixels accurate through the algorithm, and the whole process does not require manual calculation, which reduces the chance of errors and greatly reduces the time, so that the efficiency is improved. Through this integration Compared with the original method, the system has been greatly improved in processing methods, and the automated processing makes it more efficient and accurate.
以上方案只是一种较佳实例的说明,但并不局限于此。在实施本发明时,可以根据使用者需求进行适当的替换和/或修改。The above solution is only an illustration of a preferred example, but not limited thereto. When implementing the present invention, appropriate substitutions and/or modifications may be made according to user needs.
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of apparatuses and processing scales described here are intended to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本发明的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。故在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although embodiments of the present invention have been disclosed above, they are not limited to the applications set forth in the specification and embodiments. It can be fully adapted to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations herein shown and described, without departing from the general concept defined by the appended claims and the scope of equivalents.
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