CN113779807A - Quantitative description method for Bi segregation degree at Sn-Bi solder interface based on addition of alloying element M - Google Patents

Quantitative description method for Bi segregation degree at Sn-Bi solder interface based on addition of alloying element M Download PDF

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CN113779807A
CN113779807A CN202111112098.6A CN202111112098A CN113779807A CN 113779807 A CN113779807 A CN 113779807A CN 202111112098 A CN202111112098 A CN 202111112098A CN 113779807 A CN113779807 A CN 113779807A
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肖伟
阎佳思
王立根
王建伟
杨辉
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GRIMN Engineering Technology Research Institute Co Ltd
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Abstract

The invention discloses a quantitative description method for Bi segregation degree at an Sn-Bi solder interface based on addition of an alloying element M, belonging to the technical field of microelectronic interconnection materials. By calculating two parameters of diffusion activation energy and segregation energy, the improvement effect of the added alloying elements on Bi segregation is theoretically and quantitatively evaluated. And finally, parameters such as the bond strength and the bond length among metal bonds of Sn-Bi and Sn-M, Bi-M, the charge transfer condition of M and surrounding Sn and Bi and the like are used as auxiliary verification parameters to evaluate the accuracy of the method. By the method, an important reference basis is provided for designing and preparing the Sn-Bi solder doped with a small amount of alloy elements to solve the Bi coarsening problem caused by Bi segregation at the interface in the future, the experimental workload is reduced, the research efficiency is improved, and the method has a high practical value.

Description

Quantitative description method for Bi segregation degree at Sn-Bi solder interface based on addition of alloying element M
Technical Field
The invention belongs to the technical field of microelectronic interconnection materials, and particularly relates to a quantitative description method for Bi segregation degree at an Sn-Bi solder interface based on addition of an alloying element M.
Background
The microelectronic industry is an important industry promoting the technological progress and economic development all over the world, and with the continuous development of the microelectronic industry, microelectronic interconnection materials are used as materials for connecting electronic components and substrates and between the components and play a vital role in realizing the functions and reliably operating electronic products. Tin-lead (Sn-Pb) solder has been widely used as a microelectronic interconnect material in electronic packaging for reasons of low production cost, suitable operating temperature and good mechanical properties. But long-term use of toxic lead elements can harm human health and pollute the environment. Therefore, much research effort has been directed to achieving lead-free solder by manufacturing Sn-based binary alloys containing elements of Bi, Ag, In, Cu, Zn, and the like.
Among these potential candidates, the Sn — Bi eutectic alloy has a melting point of only 138 ℃, and has advantages in wettability, tensile strength, cost, and the like, compared to the Sn — Pb alloy. These properties make Sn-Bi alloys have great potential in particularly low temperature packaging operations. However, the Bi phase segregation enrichment in the packaging process is a key problem influencing the connection reliability of the Sn-Bi solder, and further influencing the wide application of the Sn-Bi solder in the field of electronic packaging. For the Sn-58Bi alloy, segregation of Bi at the solder-substrate interface is observed, forming a Bi-rich layer that is brittle in nature, which will lead to a reduction in the mechanical properties of the solder.
Although experiments have observed the presence of an interfacial Bi-rich phase in Sn-Bi solders, the underlying mechanism of Bi segregation is still unclear and no effective method to improve the enrichment of Bi phase segregation can be explored. Therefore, a quantitative description method is needed to theoretically evaluate the segregation degree of the material and accurately describe the improvement effect of the added alloying elements on the segregation degree of Bi in the Sn-Bi system. Aiming at the requirements, a quantitative description method for relieving Bi segregation degree at an Sn-Bi solder interface based on an additive element is provided. The method can provide important reference basis for designing and preparing the Sn-Bi solder which is doped with a small amount of alloy elements to improve the Bi coarsening problem caused by Bi segregation at the interface in future, is favorable for solving the bottleneck problem in the research of the microelectronic equipment interconnection material, reveals key factors influencing the performance of the Sn-Bi solder, reduces the experimental workload, improves the research efficiency and has stronger practical value.
Disclosure of Invention
In order to solve the problems, the invention provides a quantitative description method for Bi segregation degree at an Sn-Bi solder interface based on addition of an alloying element M, which comprises the following steps:
1) constructing a stable Sn surface model: constructing Sn surface models in different directions by using Sn primitive cell parameters, and selecting the most stable surface Sn (100) as a research object by taking surface energy as a judgment standard;
2) the main descriptors for quantifying the degree of Bi segregation on the Sn surface are proposed: bi is introduced into the most stable surface model of Sn, and the insertion position of Bi atoms is 1 to (n)General assembly-3) any one of the layers, in place of the Sn lattice in a thermodynamically stable position, using a quantum mechanical first principle approach:
a. simulating the outward precipitation process of Bi from the aspect of dynamics, and calculating the diffusion activation energy E of Bi atoms diffused on the surfaces of Sn at different layersdif;EdifThe lower the value of (b) is, the more easily the Bi atom diffuses in Sn;
b. calculating the segregation energy of Bi segregated to the surface of Sn in different layers from the thermodynamic angle on the aspect of energy
Figure BDA0003274241590000021
Figure BDA0003274241590000022
A negative value of (b) indicates that the segregation of Bi on the Sn surface is energetically favorable;
3) quantitative description of the degree of inhibition of Bi segregation by the added alloying element M: on the basis of the step 2), adding alloying elements into the Sn-Bi system in a form of replacing Sn atom lattice positions; in this state, the diffusion activation energy E is calculated again by the same method as that of step 2)dif′And segregation energy
Figure BDA0003274241590000023
I. Comparing the energy of the step 2) and the step 3):
by 2nd-1stFor example, if the Bi atom is from 2ndTo 1stDiffusion activation energy E ofdif′Diffusion activation energy Edif(ii) a The alloying element M has the function of inhibiting Bi atoms from diffusing on the surface of Sn, and finally has the function of improving the interface Bi segregation; if not, the method is not available;
if energy of segregation
Figure BDA0003274241590000024
The alloying element M has the function of improving the interface Bi segregation; if not, the method is not available;
comparing the energy levels of the different alloying element M additions:
Edifthe lower the value of (b) is, the more easily the Bi atom diffuses in Sn;
Figure BDA0003274241590000025
the negative value of (b) indicates that the segregation of Bi on the Sn surface is energetically favorable.
Said step 2) diffusion activation energy EdifAnd segregation energy
Figure BDA0003274241590000026
The calculation method comprises the following steps:
Figure BDA0003274241590000027
wherein ,EbIs the migration barrier energy of Bi atoms from the occupied Sn crystal lattice atom position to the adjacent vacant position;
Figure BDA0003274241590000028
is the minimum energy required for vacancy formation in the diffusion process;
Figure BDA0003274241590000029
wherein ,
Figure BDA00032742415900000210
is the total energy of a single Bi atom on the n atomic layer on the surface of Sn (100); n is 1 to (n)General assemblyInteger of/2 + 1); n isGeneral assemblyThe number of atomic layers of structured surface Sn (100).
Figure BDA0003274241590000031
Is the total energy of the Bi-dissolved Sn (100) surface at the bulk region; that is to say that the first and second electrodes,
Figure BDA0003274241590000032
is the (n) th phase regionGeneral assembly-1) total energy of Bi dissolved Sn (100) surface at atomic layer.
Further, the number n of atomic layers of Sn (100) on the surface to be structuredGeneral assemblyAt least 9 layers, and a vacuum layer at least as thick as
Figure BDA0003274241590000033
The doped alloying element In the step 3) is Pt, Pd, Au, In, Ag, Sb, Ni, Ga, Al or Cu.
According to the verification method of the quantitative description method, compared with Sn-Bi, Sn-Sn and Bi-Bi metal bonds formed by analyzing the addition of the alloying element M, if the bond strength of the metal bonds after addition is enhanced and the bond length is reduced, the fact that the alloying element M can form stronger metal bonds with Bi atoms is proved, Bi is restrained in the Sn body, the segregation of Bi to the outside or the surface is prevented, and the formation of a Bi-rich phase is inhibited.
The invention has the beneficial effects that:
1. the invention provides a quantitative description method for relieving Bi segregation degree at an Sn-Bi solder interface based on an added element by utilizing a calculation simulation means. According to the two descriptors of the segregation degree (diffusion activation energy and segregation energy) and the corresponding calculation formula provided in the method, the segregation degree of Bi at the Sn-Bi solder interface can be intuitively measured. The method accurately evaluates the improvement condition of the alloying elements on the Bi segregation degree, screens out the elements which can effectively improve the Bi segregation at the interface in theory, purposefully obtains the alloying elements which can effectively improve the Bi segregation, greatly reduces the large-batch repetitive work, and further provides theoretical guidance for improving the embrittlement failure problem caused by the Bi segregation at the interface.
2. The quantitative description method for relieving the Bi segregation degree at the Sn-Bi solder interface based on the added elements, which is designed by the invention, quantitatively represents the Bi segregation degree theoretically by means of a first principle calculation method, greatly simplifies the experimental work, provides necessary theoretical basis and theoretical guidance for the component design of a novel solder, is beneficial to solving the bottleneck problem in the research of microelectronic equipment interconnection materials, thereby seeking technical breakthrough and promoting research and development production, and has important strategic significance for the application of Sn-Bi solder in the microelectronic packaging technology.
Drawings
FIG. 1 is a scheme in 1stA side view of Sn (100) into which Bi atoms and an alloying element M are introduced;
FIG. 2 shows the segregation energy of Bi in the presence of M atoms in the second layer of Sn (100);
FIG. 3 is a schematic diagram showing the bonding of Bi atoms to Sn (100);
FIG. 4 is a diagram showing the bonding of Bi atoms to Sn (100) after the introduction of an alloying element M.
Detailed Description
The invention is described in further detail below with reference to the following figures and specific examples:
the invention provides a quantitative description method for relieving Bi segregation degree at an Sn-Bi solder interface based on an additive element, which comprises the following steps: firstly, a stable Sn surface model is constructed, and then the improvement effect of the added alloying elements on Bi segregation is theoretically and quantitatively evaluated by calculating two parameters of diffusion activation energy and segregation energy. And finally, parameters such as the bond strength and the bond length among metal bonds of Sn-Bi and Sn-M, Bi-M, the charge transfer condition of M and surrounding Sn and Bi and the like are used as auxiliary verification parameters to evaluate the accuracy of the method.
Example 1
The invention provides a quantitative description method for relieving Bi segregation degree at an Sn-Bi solder interface based on an additive element, which comprises the following specific steps:
1) constructing a stable Sn surface model: firstly, establishing Sn matrix primitive cells, and obtaining the lattice constant of Sn by a quantum mechanics first principle calculation method
Figure BDA0003274241590000041
On the basis, the most stable surface of Sn is Sn (100) by comparing the surface energies, so that the surface model constructed in the simulation is (2 multiplied by 3) Sn (100) surface, the atoms are 9 layers in total, and the vacuum layer is
Figure BDA0003274241590000042
The structure is shown in figure 1;
2) the main descriptors for quantifying the degree of Bi segregation on the Sn surface are proposed: adding Bi into a Sn (100) surface model, replacing a Sn lattice position at a thermodynamic stable position, and placing Bi on 1 part of the Sn surfacest-5thRespectively calculating two parameters of diffusion activation energy and segregation energy of Bi atoms to quantitatively measure the segregation degree of Bi;
a) first, the diffusion activation energy E of Bi atoms was calculateddifThe diffusion of Bi follows a vacancy mechanism, i.e., Bi will jump from a Sn lattice site to a vacancy on the adjacent outer surface, leaving a vacancy at the initial position. Introduction of diffusion activation energy EdifTo characterize the diffusion difficulty of Bi atoms at different positions on the Sn surface, the formula is as follows:
Figure BDA0003274241590000043
wherein ,EbIs the migration barrier energy of Bi atoms from the occupied Sn crystal lattice atom position to the adjacent vacant position;
Figure BDA0003274241590000044
is the minimum energy required for the formation of heat from the air space during diffusion;
Edifrepresenting the difficulty degree of Bi atom diffusion on the surface of Sn;
Edifthe lower the value of (b) is, the more easily the Bi atom diffuses into Sn. It was found by calculation that the diffusion activation energy decreases from 0.59eV to 0.32eV during the diffusion of Bi to the Sn (100) outer surface, which means that Bi easily migrates to the Sn outer surface, which explains the segregation of Bi from a kinetic point of view.
b) Comparing the segregation energy of Bi on different layers to Sn surface in terms of energy from the thermodynamic angle
Figure BDA0003274241590000045
Thereby determining the segregation tendency of Bi to the surface of the Sn system, and the formula is as follows:
Figure BDA0003274241590000046
wherein ,
Figure BDA0003274241590000047
is the total energy of a single Bi atom positioned on the nth atomic layer on the surface of Sn (100), and n is a positive integer of 1-5;
Figure BDA0003274241590000051
is the total energy of the Bi-dissolved Sn (100) surface at the bulk region (i.e. the 8 th atomic layer of the slab model, since the system fixes the last three layers, the energies of the 8, 9 layers have already tended to be stable);
Figure BDA0003274241590000052
representing the tendency of Bi segregation to the surface;
Figure BDA0003274241590000053
the negative value of (A) indicates that the segregation of Bi on the Sn surface is energetically favorable, and the simulation results indicate that Bi is 1stThe segregation energy is-0.57 eV, and when Bi is near the outer surface, the segregation energy of Bi is lowered. This confirms the strong driving force for Bi segregation to Sn surfaces, further leading to the formation of Bi-rich phases observed in the experiments.
3) Quantitative description of the degree of inhibition of Bi segregation by the added alloying elements: adding M into the Sn (100) surface model, wherein the thermodynamically stable position is the Sn lattice position (including the Sn lattice positions at the upper and lower adjacent layers of Bi atoms and the adjacent Sn lattice positions at the two sides of the same layer) for replacing the adjacent position of a Bi atom, and calculating the diffusion activation energy and the segregation energy of the Bi when the alloying elements doped into the system exist again by adopting the same calculation formula in the step 2). Taking Ag atom as an example, after adding Ag atom, Bi is 2ndTo 1stThe diffusion activation energy during diffusion increases from 0.32eV to 0.44eV, which indicates that the addition of Ag inhibits the diffusion of Bi atoms at the Sn surface, eventually improving interfacial Bi segregation. The segregation energy results are shown in FIG. 2. With Bi in 1stThe segregation energy was compared with-0.57 eV, and it was found that the segregation energy of Bi was larger than-0.57 eV in the presence of all the doped M atoms. This means that these alloying elements all have an effect of improving the interface Bi segregation to some extent. Wherein, compared with other additive elements, the Ni, Pd, Pt and Au have more obvious improvement effect on Bi segregation.
The fact that the segregation energy of Bi was 0.07eV and was increased by 0.64eV as compared with the segregation energy of-0.57 eV in the case where Ni atoms were added, indicates that the improvement effect of Bi segregation was excellent when some of the atoms represented by Ni atoms were added. The segregation energy after addition of the other alloying elements M this variable is shown in Table 1.
Table 1 shows the segregation energy of Bi in the presence of M atoms in the second layer of Sn (100)
Figure BDA0003274241590000061
Method verification
And analyzing the bond length and bond strength auxiliary parameters of the Sn-Bi, Sn-M and Bi-M metal bonds after the alloying element M is added, and verifying the accuracy of the method.
Table 2 shows the dissolution energy of the alloying elements themselves and the bond strengths and bond lengths of Sn-Bi and Sn-M, Bi-M after different alloying elements M are added. Wherein, as shown in FIGS. 3 and 4, BOBi-Sn2Is Bi and Sn2Strong bond between atoms, Sn2Atom represents Sn atom substituted after M is added; BOBi-Sn1Is Bi and Sn adjacent layer1Strong bond between atoms, BOBi-MSBO is a strong bond between Bi and MBi-SnIs the total bond strength between Bi and all adjacent Sn atoms.
Compared with Sn-Bi, Sn-Sn and Bi-Bi bonds, the addition of the alloying element M results in the enhancement of each metal bond and the reduction of the bond length, and then the element is proved to be capable of forming a stronger metal bond with Bi atoms, so that Bi is restrained in the Sn body, and the segregation of Bi to the outside or the surface is prevented, and the formation of a Bi-rich phase is inhibited. This result is consistent with the improved degree of quantitative description of Bi segregation using the diffusion activation energy and segregation energy as parameters, which demonstrates the accuracy of quantitative characterization of the degree of inhibition of Bi segregation by alloying elements in the Sn-Bi system based on the quantitative description method for alleviating the degree of Bi segregation at the Sn-Bi solder interface by adding elements.
Table 2 shows the solubility energy of the alloying element itself and the bond strengths and bond lengths of Sn-Bi and Sn-M, Bi-M before and after the addition of the alloying element M.
Figure BDA0003274241590000071

Claims (7)

1. A quantitative description method for Bi segregation degree at Sn-Bi solder interface based on addition of alloying element M is characterized by comprising the following steps:
1) constructing a stable Sn surface model: constructing Sn surface models in different directions by using Sn primitive cell parameters, and selecting the most stable surface Sn (100) as a research object by taking surface energy as a judgment standard;
2) the main descriptors for quantifying the degree of Bi segregation on the Sn surface are proposed: introducing Bi into the most stable surface model of Sn, replacing the position of Sn crystal lattice at the thermodynamic stable position, and utilizing a first principle method of quantum mechanics:
a. simulating the outward precipitation process of Bi from the aspect of dynamics, and calculating the diffusion activation energy E of Bi atoms diffused on the surfaces of Sn at different layersdif;EdifThe lower the value of (b) is, the more easily the Bi atom diffuses in Sn;
b. calculating the segregation energy of Bi segregated to the surface of Sn in different layers from the thermodynamic angle on the aspect of energy
Figure FDA0003274241580000011
Figure FDA0003274241580000012
A negative value of (b) indicates that the segregation of Bi on the Sn surface is energetically favorable;
3) quantitative description of the degree of inhibition of Bi segregation by the added alloying element M: on the basis of the step 2), adding alloying elements into the Sn-Bi system in a form of replacing Sn atom lattice positions of Bi atom adjacent positions; in this state, the diffusion activation energy E is calculated again by the same method as that of step 2)dif′And segregation energy
Figure FDA0003274241580000013
I. Comparing the energy of the step 2) and the step 3):
if diffusion activation energy Edif′Diffusion activation energy Edif(ii) a The alloying element M has the function of inhibiting Bi atoms from diffusing on the surface of Sn, and finally has the function of improving the interface Bi segregation; if not, the method is not available;
if it is
Figure FDA0003274241580000014
The alloying element M has the function of improving the interface Bi segregation; if not, the method is not available;
comparing the energy levels of the different alloying element M additions:
Edifthe lower the value of (a) is,the more easily Bi atoms are diffused in Sn;
Figure FDA0003274241580000015
the negative value of (b) indicates that the segregation of Bi on the Sn surface is energetically favorable.
2. The method for quantitatively describing the Bi segregation degree at the Sn-Bi solder interface based on the addition of the alloying element M as claimed in claim 1, wherein the step 2) is that the diffusion activation energy E isdifAnd segregation energy
Figure FDA0003274241580000016
The calculation method comprises the following steps:
Figure FDA0003274241580000017
wherein ,EbIs the migration barrier energy of Bi atoms from the occupied Sn crystal lattice atom position to the adjacent vacant position;
Figure FDA0003274241580000018
is the minimum energy required for vacancy formation in the diffusion process;
Figure FDA0003274241580000019
wherein ,
Figure FDA0003274241580000021
is the total energy of a single Bi atom on the n atomic layer on the surface of Sn (100);
Figure FDA0003274241580000022
is the total energy of the Sn (100) surface where Bi dissolves at the bulk region.
3. The method for quantitatively describing the degree of Bi segregation at Sn-Bi solder interface based on the addition of alloying element M as claimed in claim 2, wherein n is 1 to (n)General assemblyInteger of/2 + 1); n isGeneral assemblyThe number of atomic layers of structured surface Sn (100).
4. The method of claim 3, wherein the method for quantitatively describing the degree of Bi segregation at the Sn-Bi solder interface based on the addition of the alloying element M,
Figure FDA0003274241580000023
is the (n) th phase regionGeneral assembly-1) total energy of Bi dissolved Sn (100) surface at atomic layer.
5. The method for quantitative description of Bi segregation degree at Sn-Bi solder interface based on addition of alloying element M as claimed in claim 3, wherein the atomic layer number n of the surface Sn (100) is constructedGeneral assemblyAt least 9 layers, and a vacuum layer at least as thick as
Figure FDA0003274241580000024
6. The method for quantitatively describing the Bi segregation degree at the Sn-Bi solder interface based on the addition of the alloying element M In claim 1, wherein the doped alloying element In the step 3) is Pt, Pd, Au, In, Ag, Sb, Ni, Ga, Al or Cu.
7. The method of validating the quantitative description method as claimed in any one of claims 1 to 6, wherein, by analyzing the Sn-Bi, Sn-M and Bi-M metallic bonds formed by the addition of the alloying element M as compared with the Sn-Bi, Sn-Sn and Bi-Bi metallic bonds formed by the non-addition of the alloying element M, if the metallic bonds are strongly strengthened and the bond length is reduced after the addition, it is proved that the alloying element M can form a stronger metallic bond with the Bi atom, which facilitates the binding of Bi in the Sn body, prevents the segregation thereof to the outside or the surface, and suppresses the formation of the Bi-rich phase.
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