CN113776472B - Ultrasonic thickness gauge with couplant recovery function - Google Patents
Ultrasonic thickness gauge with couplant recovery function Download PDFInfo
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- CN113776472B CN113776472B CN202111321364.6A CN202111321364A CN113776472B CN 113776472 B CN113776472 B CN 113776472B CN 202111321364 A CN202111321364 A CN 202111321364A CN 113776472 B CN113776472 B CN 113776472B
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- 238000011084 recovery Methods 0.000 title claims abstract description 54
- 238000004064 recycling Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims description 73
- 239000000523 sample Substances 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 28
- 230000008054 signal transmission Effects 0.000 claims description 25
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 9
- 206010066054 Dysmorphism Diseases 0.000 claims description 6
- 239000007822 coupling agent Substances 0.000 abstract description 25
- 230000000694 effects Effects 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 abstract description 2
- 238000009683 ultrasonic thickness measurement Methods 0.000 description 5
- 238000005381 potential energy Methods 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
- G01B17/02—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to the technical field of testing instruments, in particular to an ultrasonic thickness gauge with a coupling agent recycling function. The problems to be solved are that: the existing ultrasonic thickness gauge cannot realize one-time recovery of all couplants, and also cannot realize classification recovery of the couplants in different states, and the couplants in different states obtained by recovery are mixed with each other. The technical scheme is as follows: an ultrasonic thickness gauge with a couplant recovery function comprises a propelling support system, a pollution layer recovery system and the like, wherein the propelling support system is provided with the pollution layer recovery system. The invention has the effects of recycling all the coupling agents at one time, avoiding repeated work, improving the working efficiency, synchronously and separately recycling the coupling agents in different states, avoiding the mixing of the coupling agents in different states, improving the quality of the recycled coupling agents and reducing the difficulty of treatment work.
Description
Technical Field
The invention relates to the technical field of testing instruments, in particular to an ultrasonic thickness gauge with a coupling agent recycling function.
Background
The ultrasonic thickness gauge measures the thickness according to the ultrasonic pulse reflection principle, when the ultrasonic pulse transmitted by the probe reaches the interface of the material through the object to be measured, the pulse is reflected back to the probe to determine the thickness of the material to be measured by accurately measuring the time of the ultrasonic wave propagating in the material, and the coupling agent is used for removing the air between the probe and the object to be measured, so that the ultrasonic wave can effectively penetrate into the workpiece.
The ultrasonic thickness gauge is matched with the couplant for use, namely the couplant is required to be smeared on the surface of a workpiece to be measured before the ultrasonic thickness gauge is used to form a couplant layer, and then the ultrasonic thickness gauge is used to perform thickness detection on the workpiece.
When an ultrasonic thickness gauge is needed to be used, when a factory detects and measures a large-volume workpiece which is just manufactured, the accuracy can be improved by adopting an equidistant multipoint measurement method, but the factory environment is severe, and interference substances such as floating dust exist in the air, the measurement is carried out in an open environment, after a coupling agent is attached to the floating dust in the air, if certain particles with hard texture exist in the floating dust, the probe is easy to damage and the conduction of ultrasonic waves can be blocked, and the phenomenon of water loss and dry knot can occur in the coupling agent except the influence of the floating dust.
When carrying out couplant recovery work to bulky work piece, the couplant layer on bulky work piece surface is bulky, and the couplant of different positions probably is in the contaminated but not dried, dry and become rectangular, dry and become a great deal of different states such as fritter and normal condition, current ultrasonic thickness gauge can't realize once only retrieving all couplants, and also can't realize categorised the retrieving to the couplant of different states, lead to retrieving the work repetition number many, low efficiency, the couplant of the different states that the recovery obtained mixes each other, be difficult to distinguish, the degree of difficulty of follow-up pertinence processing work is greatly improved.
In summary, there is a need for an ultrasonic thickness gauge with couplant recycling function to solve the above problems.
Disclosure of Invention
The invention provides an ultrasonic thickness gauge with a couplant recycling function, aiming at overcoming the defects that the conventional ultrasonic thickness gauge cannot recycle all couplants at one time and can not recycle the couplants in different states in a classified manner, so that the recycling work is repeated for many times, the efficiency is low, and the couplants in different states obtained by recycling are mixed with each other.
The technical scheme is as follows: the utility model provides an ultrasonic thickness gauge with couplant retrieves function, is including impeling braced system, contaminated layer recovery system, middle level recovery system and ultrasonic thickness measurement system, impels to install contaminated layer recovery system on the braced system, and contaminated layer recovery system right side is connected with middle level recovery system, and middle level recovery system right side is connected with ultrasonic thickness measurement system, ultrasonic thickness measurement system bottom and impel braced system fixed connection.
Furthermore, impel braced system including backup pad, first electronic slide rail, first electronic slider and first connecting plate, each rigid coupling of two backup pad upsides has a first electronic slide rail, and each sliding connection has a first electronic slider on two first electronic slide rails, and each rigid coupling of two first electronic slider upsides has a first connecting plate.
Further, the pollutant layer recovery system comprises a support frame, a motor, a material pressing plate, a first fixing plate, a connecting rod, a material pushing frame, a material pushing rod, a first fixing block, a second fixing block, a first material storage box, a third fixing frame, a first air cylinder, a fourth fixing frame, an electric rotating shaft, a material pressing rod, a first filter screen and a first pipe connecting port, wherein the support frame is connected between the opposite sides of the two first connecting plates through bolts, one side of the support frame is fixedly connected with the motor, an output shaft of the motor penetrates through the front wall of the support frame, the output shaft of the motor is fixedly connected with the material pressing plate, two ends of one side of the support frame are respectively fixedly connected with the first fixing plate, the connecting rod is fixedly connected between the two first fixing plates, the material pushing frame is sleeved on the connecting rod, the material pushing rod is fixedly connected with the material pushing frame at the lower part of the material pushing frame, the first fixing block is fixedly connected with the front end of the material pushing rod, the second fixing block is sleeved on the material pushing frame, fixed surface installs first storage case on the support frame, and first storage case one side lower part rigid coupling has the third mount, and the rigid coupling has first cylinder on the third mount, and the lower extreme rigid coupling of first cylinder telescopic link has the fourth mount, and electronic pivot is installed to fourth mount bottom rear side, and electronic pivot rotation portion fixedly connected with presses the material pole, the first filter screen of first storage case left side lower part fixedly connected with, first storage case upper portion is pegged graft and is had first mouth of pipe.
Furthermore, a blade is arranged in the middle of one side of the support frame and used for separating the coupling agent of which the upper layer is polluted by wind and dust.
Furthermore, the upper side of the pressure plate is provided with three slotted holes which are distributed at equal intervals, the pressure rod is fixedly connected with three spikes which are distributed at equal intervals, the spikes on the pressure rod are matched with the slotted holes on the upper side of the pressure plate, and the pressure rod is used for pressing the strip-shaped couplant on the pressure plate.
Further, the middle recovery system comprises a second fixing plate, a first baffle, a second filter screen, a second storage box, a second connecting pipe orifice, a sixth fixing frame, a second cylinder, a second connecting plate, a first connecting frame, a connecting sheet, a first elastic piece, a first limiting rod, a third connecting plate, a fourth connecting plate, a fifth connecting plate, a push block, a first push plate, a second elastic piece, a transmission block, a fourth elastic piece and a I-shaped frame, wherein the front and back of one side of the support frame are respectively provided with one second fixing plate in a sliding manner, the first baffle is arranged between the two second fixing plates, the left sides of the two second fixing plates are fixedly connected with the second baffle, the front and back of the upper part of the first baffle are respectively provided with the transmission block, the lower side of the second baffle is provided with a through groove, the through groove is fixedly connected with the second filter screen, the upper surface of the support frame is provided with the second storage box, the second storage box is positioned at the right side of the first storage box, an I-shaped frame is fixedly connected between a second material storage box and the first material storage box, the second material storage box is in sliding fit with a second baffle plate, a second connecting pipe opening is embedded in the upper portion of the second material storage box, a sixth fixing frame is fixedly connected to the lower portion of the right wall of the second material storage box, a second air cylinder is fixedly connected to the sixth fixing frame, a second connecting plate is fixedly connected to the lower end of a telescopic rod of the second air cylinder, a first connecting frame is fixedly connected to each of the front end and the rear end of the second connecting plate, the lower sides of the two first connecting frames are respectively in contact with a connecting sheet, the left portions of the two connecting sheets are respectively and slidably connected with a first limiting rod, a first elastic piece is sleeved on each of the two first limiting rods, a third connecting plate is fixedly connected to the bottoms of the two first limiting rods, the left walls of the two third connecting plates are respectively and fixedly connected to the right wall of the second fixing plate, the right portions of the two second fixing plates are respectively and rotatably connected with two fourth connecting plates, the upper portions of the left and right adjacent fourth connecting plates are rotatably connected with a fifth connecting plate, and the fifth connecting plate is arranged between the two fourth connecting plates, the lower parts of the two fifth connecting plates are respectively and rotatably connected with a push block, the right walls of the two push blocks are respectively and fixedly connected with a first push plate, a second elastic piece is fixedly connected between the push block and the first baffle, and two fourth elastic pieces are fixedly connected between the first baffle and the second storage box.
Further, the position of the blade on the supporting frame is lower than the lower side of the second baffle.
Further, ultrasonic thickness measuring system is including the third cylinder, the signal transmission board, the probe spare, signal transmission line, host computer and V type mount, the rigid coupling has the third cylinder on the sixth mount, the lower extreme rigid coupling of third cylinder telescopic link has the signal transmission board, the fixedly connected with probe spare of signal transmission board left part, signal transmission board right part is pegged graft and is had signal transmission line, signal transmission line top is pegged graft and is had the host computer, the host computer bottom is connected with V type mount, V type mount bottom and first electric slider rigid coupling.
Further, still including the automatic detection system, the automatic detection system is installed in first storage case left side, the automatic detection system is including the fifth mount, the electronic slide rail of second, the electronic slider of second, survey support and detector, first storage case left wall rigid coupling has two fifth mounts, and two fifth mounts are located first cylinder front and back both sides respectively, each fixed mounting in two fifth mount left parts has the electronic slide rail of second, each sliding connection has the electronic slider of a second on the electronic slide rail of two seconds, the rigid coupling has the detection support between the electronic slider left wall of two seconds, it has the spout to survey the support left part and open, sliding connection has the detector in the spout of detection support.
Further, still including probe protection subassembly, probe protection subassembly is installed on second storage case right side, probe protection subassembly is including the second link, the second push pedal, the second gag lever post, third elastic component and dysmorphism piece, two second links of second storage case right wall fixedly connected with, be connected with the second push pedal between two second link lower parts, second push pedal left side wall fixedly connected with second gag lever post, the cover has the dysmorphism piece on the second gag lever post, be provided with the third elastic component between dysmorphism piece and the second gag lever post, the third elastic component cover is on the second gag lever post.
The invention has the following advantages:
1. the invention achieves the effects that in the process of recovering the coupling agent of large-volume workpieces, all the coupling agent is recovered at one time, thereby avoiding repeated work and improving the working efficiency;
2. the invention achieves the effect of synchronously and separately recovering the coupling agents in different states, avoids the coupling agents in different states from being mixed, improves the quality of the recovered coupling agents and reduces the treatment difficulty;
3. the invention achieves the effects of carrying out surrounding protection on the probe by using the coupling agent, preventing interferents in the air from contacting the probe, interfering the normal use of the probe and improving the detection accuracy.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a second perspective view of the present invention.
Fig. 3 is a schematic first perspective view of the propulsion support system, the contaminated layer recovery system, the middle layer recovery system and the ultrasonic thickness measurement system according to the present invention.
Fig. 4 is a schematic perspective view of the contaminated layer recycling system according to the present invention.
Fig. 5 is a schematic view of a partial first three-dimensional structure of the contaminated layer recycling system of the present invention.
Fig. 6 is a schematic view of a second partial perspective structure of the contaminated layer recycling system of the present invention.
FIG. 7 is a schematic view of a partial first perspective structure of a middle layer recycling system of the present invention.
Fig. 8 is a first perspective view of the middle layer recycling system of the present invention.
FIG. 9 is a second perspective view of the middle layer recycling system of the present invention.
FIG. 10 is a partial second perspective view of the middle layer recycling system of the present invention.
FIG. 11 is a partial third perspective view of the middle layer recycling system of the present invention.
Fig. 12 is a second perspective view of the propulsion support system, the contaminated layer recovery system, the middle layer recovery system, and the ultrasonic thickness measurement system according to the present invention.
Fig. 13 is a schematic perspective view of an ultrasonic thickness measuring system according to the present invention.
Fig. 14 is a schematic perspective view of the contaminated layer recycling system and the automatic detection system according to the present invention.
FIG. 15 is a perspective view of a medial layer recovery system and probe protection assembly of the present invention.
FIG. 16 is a partial perspective view of the medial layer recovery system and probe protection assembly of the present invention.
Fig. 17 is a perspective view of the probe protection assembly of the present invention.
The meaning of the reference symbols in the figures: 1-propelling support system, 2-pollutant layer recovery system, 3-automatic detection system, 4-middle layer recovery system, 5-probe protection component, 6-ultrasonic thickness measuring system, 101-support plate, 102-first electric slide rail, 103-first electric slide block, 104-first connecting plate, 201-support frame, 202-motor, 203-pressure plate, 204-first fixing plate, 205-connecting rod, 206-material pushing frame, 207-material pushing rod, 208-first fixing block, 209-second fixing block, 2010-first material storage box, 2011-third fixing frame, 2012-first cylinder, 2013-fourth fixing frame, 2014-electric rotating shaft, 2015-material pushing rod, 2016-first filter screen, 2017-first connecting pipe orifice, 301-a fifth fixing frame, 302-a second electric slide rail, 303-a second electric slide block, 304-a detection bracket, 305-a detector, 401-a second fixing plate, 402-a first baffle, 403-a second baffle, 404-a second filter screen, 405-a second storage box, 406-a second connecting pipe orifice, 407-a sixth fixing frame, 408-a second cylinder, 409-a second connecting plate, 4010-a first connecting frame, 4011-a connecting plate, 4012-a first elastic piece, 4013-a first limiting rod, 4014-a third connecting plate, 4015-a fourth connecting plate, 4016-a fifth connecting plate, 4017-a pushing block, 4018-a first pushing plate, 4019-a second elastic piece, 4020-a driving block, 4021-a fourth elastic piece, 4022-an I-shaped frame, 501-a second connecting frame, 502-a second push plate, 503-a second limiting rod, 504-a third elastic part, 505-a special-shaped block, 601-a third cylinder, 602-a signal transmission plate, 603-a probe part, 604-a signal transmission line, 605-a main machine and 606-a V-shaped fixing frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An ultrasonic thickness gauge with a couplant recycling function is shown in figures 1-2 and comprises a propelling support system 1, a pollution layer recycling system 2, a middle layer recycling system 4 and an ultrasonic thickness measuring system 6, wherein the polluting layer recycling system 2 is installed on the propelling support system 1, the middle layer recycling system 4 is connected to the right side of the pollution layer recycling system 2, the ultrasonic thickness measuring system 6 is connected to the right side of the middle layer recycling system 4, and the bottom of the ultrasonic thickness measuring system 6 is fixedly connected with the propelling support system 1.
When the ultrasonic thickness gauge with the couplant recovery function is used, an operator firstly coats a thicker couplant layer on an object to be measured, places the object to be measured in the middle of the propulsion support system 1, controls the propulsion support system 1 to drive the contaminated layer recovery system 2, the middle layer recovery system 4 and the ultrasonic thickness measuring system 6 to move, the recovery of the upper pollution layer of the coupling agent is completed by the propulsion of the pollution layer recovery system 2, and with the continuous propulsion of the pollution layer recovery system 2, the middle recovery system 4 and the ultrasonic thickness measuring system 6, when the ultrasonic thickness measuring system 6 contacts the couplant, the ultrasonic thickness measuring system 6 starts measuring the thickness laterally, the bottom of the middle layer recovery system 4 is accumulated with the redundant middle layer couplant along with the continuous propulsion of the propulsion support system 1, the middle layer recovery system 4 starts working, and the accumulated redundant couplant is recovered until the thickness measuring work is finished.
Example 2
On the basis of embodiment 1, as shown in fig. 3 to 6, the propulsion support system 1 includes support plates 101, first electric slide rails 102, first electric sliders 103, and first connection plates 104, wherein one first electric slide rail 102 is bolted to each of upper sides of the two support plates 101, one first electric slider 103 is slidably connected to each of the two first electric slide rails 102, and one first connection plate 104 is bolted to each of upper sides of the two first electric sliders 103.
The pollutant recovery system 2 comprises a support frame 201, a motor 202, a material pressing plate 203, a first fixing plate 204, a connecting rod 205, a material pushing frame 206, a material pushing rod 207, a first fixing block 208, a second fixing block 209, a first material storage box 2010, a third fixing frame 2011, a first cylinder 2012, a fourth fixing frame 2013, an electric rotating shaft 2014, a material pushing rod 2015, a first filter screen 2016 and a first connecting pipe port 2017, the support frame 201 is connected between the opposite sides of the two first connecting plates 104 through bolts, the motor 202 is fixedly connected to one side of the support frame 201, an output shaft of the motor 202 penetrates through the front wall of the support frame 201, the material pressing plate 203 is fixedly connected to the output shaft of the motor 202, the first fixing plates 204 are respectively welded to the two ends of the left part of the support frame 201, the connecting rod 205 is welded between the two first fixing plates 204, the material pushing frame 206 is sleeved on the connecting rod 205, the material pushing frame 207 is welded to the bottom of the material pushing frame 206, the first fixing block 208 is welded to the front end of the material pushing rod 207, the front end of the material pushing rod 207 is sleeved with a second fixed block 209, the front upper part of the second fixed block 209 is welded with the support frame 201, the upper surface of the support frame 201 is fixedly provided with a first material storage box 2010, the lower part of the left wall of the first material storage box 2010 is in bolt connection with a third fixed frame 2011, the third fixed frame 2011 is in bolt connection with a first cylinder 2012, the lower end of a telescopic rod of the first cylinder 2012 is in bolt connection with a fourth fixed frame 2013, the rear side of the bottom of the fourth fixed frame 2013 is provided with an electric rotating shaft 2014, the rotating part of the electric rotating shaft 2014 is fixedly connected with a material pressing rod 2015, the left lower part of the first material storage box 2010 is fixedly connected with a first filter screen 2016, the upper part of the first material storage box 2010 is embedded with a first connecting pipe 2017, the middle part of one side of the support frame 201 is provided with a blade for separating a coupling agent with the upper layer polluted by wind dust, the upper side of the material pressing plate 203 is provided with three slotted holes distributed at equal intervals, the material pressing rod 2015 is fixedly connected with three equal-spaced sharp spines, the slotted holes on the upper side of the material pressing plate 2015 are matched with the slotted holes on the upper side of the material pressing plate 203, the material pressing rod 2015 presses the strip-shaped couplant on the material pressing plate 203, and when the couplant which is air-dried, condensed and agglomerated into small blocks exists, the small blocks of the couplant can be discharged from the small grooves and used for separating the couplant of which the upper layer is polluted by wind dust.
When the contaminated layer recovery system 2 starts to work, the blade on the left side of the support frame 201 contacts the upper layer of the coupling agent firstly, the coupling agent on the upper layer is pushed to the left side of the first filter screen 2016 along with the continuous propulsion of the contaminated layer recovery system 2, at the moment, the first pipe connecting port 2017 is externally connected with the air pump to work, the coupling agent on the left side of the first filter screen 2016 is sucked into the first storage box 2010, when the outdoor environment is dry, an operator observes whether the coupling agent on the upper layer is air-dried and condensed into a strip shape, the first cylinder 2012 is controlled to work, the first cylinder 2012 pushes the fourth fixing frame 2013, the fourth fixing frame 2013 drives the electric rotating shaft 2014 and the material pressing rod 2015 to move downwards, when the sharp spines on the material pressing rod 2015 move downwards to be matched with the slotted holes on the material pressing plate 203, the motor 202 is controlled to work to drive the material pressing plate 203 to overturn, the coupling agent condensed into the strip shape is pressed onto the material pressing rod 2015, the electric rotating shaft 2014 drives the material pressing rod to rotate together, the couplant which is condensed into a strip shape is rolled on the material pressing rod 2015, then the first air cylinder 2012 works to drive the fourth fixing frame 2013, the electric rotating shaft 2014 and the material pressing rod 2015 to integrally move upwards to be far away from the supporting frame 201, and then the strip-shaped couplant is taken down by an operator, after the strip-shaped couplant is taken down by the operator, the couplant which is air-dried and condensed into small blocks possibly exists and is not treated, and the small blocks are left at the bottom of the recovery cabin, at the moment, the material pushing frame 206 is pushed by the operator, so that the material pushing frame 206 moves on the connecting rod 205, and meanwhile, the material pushing rod 207 is driven to move, the first fixing block 208 is pushed by the material pushing rod 207 to move forwards, a notch at the left side of the supporting frame 201 is opened, the operator continuously pushes the material pushing frame 206, the block-shaped couplant is pushed out from the notch, and the recovery of the upper layer of the couplant is completed.
Example 3
On the basis of embodiment 2, as shown in fig. 7 to 11, the middle layer recycling system 4 includes a second fixing plate 401, a first baffle 402, a second baffle 403, a second filter screen 404, a second storage tank 405, a second nozzle 406, a sixth fixing frame 407, a second cylinder 408, a second connecting plate 409, a first connecting frame 4010, a connecting plate 4011, a first elastic member 4012, a first limiting rod 4013, a third connecting plate 4014, a fourth connecting plate 4015, a fifth connecting plate 4016, a pushing block 4017, a first pushing plate 4018, a second elastic member 4019, a transmission block 4020, a fourth elastic member 4021 and a i-shaped frame 4022, wherein one second fixing plate 401 is slidably provided in front and at back of one side of the supporting frame 201, the first baffle 402 is provided between the two second fixing plates 401, the two transmission blocks 4020 are provided in front and back of the first baffle 402, the left side of the two second fixing plates 403 are welded, a through groove is provided on the lower side of the second baffle 403, a second filter screen 404 is fixedly connected in the through groove, a second storage box 405 is installed on the upper surface of the support frame 201, the second storage box 405 is located on the right side of the first storage box 2010, an I-shaped frame 4022 is fixedly connected between the second storage box 405 and the first storage box 2010, the second storage box 405 is in sliding fit with the second baffle plate 403, a second connecting pipe port 406 is inserted at the top of the second storage box 405, a sixth fixing frame 407 is bolted at the lower part of the right wall of the second storage box 405, a second air cylinder 408 is bolted on the sixth fixing frame 407, a second connecting plate 409 is bolted at the lower end of a telescopic rod of the second air cylinder 408, a first connecting frame 4010 is bolted at each of the front end and the rear end of the second connecting plate 409, a connecting piece 4011 is in contact with each other at the lower sides of the two first connecting frames 4010, a first limiting rod 4013 is slidably connected at each of the lower sides of the two connecting pieces 4011, a first elastic piece 4012 is sleeved on each of the two first limiting rods 4013, the bottoms of the two first limiting rods 4013 are respectively welded with a third connecting plate 4014, the left walls of the two third connecting plates 4014 are respectively welded on the right wall of the second fixing plate 401, the opposite sides of the right parts of the two second fixing plates 401 are respectively and rotatably connected with two fourth connecting plates 4015, the upper parts of the left and right adjacent fourth connecting plates 4015 are rotatably connected with a fifth connecting plate 4016, the fifth connecting plate 4016 is located between the two fourth connecting plates 4015, the lower parts of the two fifth connecting plates 4016 are respectively and rotatably connected with a push block 4017, the right walls of the two push blocks 4017 are respectively welded with a first push plate 4018, a second elastic member 4019 is welded between the push block 4017 and the first baffle plate 402, two fourth elastic members 4021 are fixedly connected between the first baffle plate 402 and the second storage box 405, the position of a blade on the supporting frame 201 is lower than the lower side of the second baffle plate 403, after the middle layer recovering system 4 is continuously operated for a certain period of time, the surplus couplant can temporarily exist in the cavity under the second baffle 403.
When the middle-layer recovery system 4 continuously moves to the left, the recovery cabin at the bottom of the middle-layer recovery system 4 gradually gathers more couplant, the second cylinder 408 is controlled to work, the second cylinder 408 pushes the second connecting plate 409 to move, so that the second connecting plate 409 drives the first connecting frame 4010 to move downwards, the first connecting frame 4010 pushes the transmission block 4020, the transmission block 4020 drives the first baffle 402, the second fixing plate 401, the second baffle 403, the second filter screen 404, the connecting plate 4011, the first elastic piece 4012, the first limit rod 4013, the third connecting plate 4014, the fourth connecting plate 4015, the fifth connecting plate 4016, the push block 4017, the first push plate 4018 and the second elastic piece 4019 to integrally move to the left, the fourth elastic piece 4021 is compressed, meanwhile, the first connecting frame 4010 pushes the connecting plate 4011 to press downwards, the connecting plate 4015 presses downwards and the fifth connecting plate 4016 downwards, the fourth connecting plate 4015 and the fifth connecting plate 4016 push the connecting plate 4017 to move, the second elastic piece 4019 is stretched by the movement of the pushing block 4017, when the second filter screen 404 moves to the bottom side of the second storage tank 405, the air pump externally connected with the second connecting pipe port 406 starts to work, the couplant gathered at the bottom of the middle-layer recovery system 4 is pumped out of the cabin, the couplant enters the second storage tank 405, after the gathered couplant is pumped out, the second air cylinder 408 is controlled to work, the second connecting plate 409 is driven to rise, at the moment, the second elastic piece 4019 releases elastic potential energy, the pushing block 4017 is pulled back to the original position, and meanwhile, the connecting piece 4011, the first elastic piece 4012, the first limiting rod 4013, the third connecting plate 4014, the fourth connecting plate 4015 and the fifth connecting plate 4016 complete the resetting action along with the pushing block 4017, and simultaneously, the elastic potential energy of the fourth elastic piece 4021 releases elastic potential energy to push the first baffle plate 402, the second fixing plate 401, the second baffle 403, the second filter screen 404, the connecting piece 4011, the first elastic piece 4012, the first limiting rod 4013, The third connecting plate 4014, the fourth connecting plate 4015, the fifth connecting plate 4016, the pushing block 4017, the first pushing plate 4018, the second elastic part 4019 and the transmission block 4020 integrally move to the right to complete reset, and the second cylinder 408 does periodic telescopic action to complete the above functions because the coupling agent needs to be periodically extracted along with the operation of the equipment.
Example 4
On the basis of embodiment 3, as shown in fig. 12 to 13, the ultrasonic thickness measuring system 6 includes a third cylinder 601, a signal transmission plate 602, a probe member 603, a signal transmission line 604, a main machine 605 and a V-shaped fixing frame 606, the third cylinder 601 is bolted to the sixth fixing frame 407, the signal transmission plate 602 is bolted to the lower end of the telescopic rod of the third cylinder 601, the probe member 603 is fixedly connected to the left portion of the signal transmission plate 602, the signal transmission line 604 is inserted to the right portion of the signal transmission plate 602, the main machine 605 is inserted to the top portion of the signal transmission line 604, the V-shaped fixing frame 606 is connected to the bottom portion of the main machine 605, and the bottom portion of the V-shaped fixing frame 606 is bolted to the first electric slider 103.
With the advance of the ultrasonic thickness measuring system 6, the probe member 603 first touches the couplant on the surface of the measured object to start the thickness measuring work on the object, the continuous measuring method adopted by the thickness measuring work needs to continuously measure along a specified route by using a single-point measuring method, the work of the third cylinder 601 is controlled, the third cylinder 601 drives the signal transmission plate 602, and the signal transmission plate 602 drives the probe member 603 to do periodic lifting motion, so that the accurate measurement of the thickness of the measured object is realized.
Example 5
On the basis of embodiment 4, as shown in fig. 14, the automatic detection system 3 is further included, the automatic detection system 3 is installed on the left side of the first storage box 2010, the automatic detection system 3 includes a fifth fixing frame 301, a second electric sliding rail 302, a second electric sliding block 303, a detection support 304 and a detector 305, the left wall of the first storage box 2010 is connected with the two fifth fixing frames 301 through bolts, the two fifth fixing frames 301 are respectively located on the front side and the rear side of the first cylinder 2012, the left parts of the two fifth fixing frames 301 are respectively and fixedly provided with the second electric sliding rail 302, the two second electric sliding rails 302 are respectively and slidably connected with the second electric sliding block 303, the detection support 304 is connected between the left walls of the two second electric sliding blocks 303 through bolts, the left part of the detection support 304 is provided with a sliding groove, and the sliding groove of the detection support 304 is connected with the detector 305 in a sliding manner.
The automatic detection system 3 can replace an operator to observe whether the upper-layer couplant is condensed or not, when the automatic detection system 3 starts to work, the second electric sliding blocks 303 are controlled to move on the second electric sliding rails 302, the two second electric sliding blocks 303 drive the detection support 304 to lift, the detection support 304 drives the detector 305 to lift together, and when the detector 305 contacts the surface of the couplant, whether the surface of the couplant is air-dried and solidified or not can be judged.
Example 6
On the basis of embodiment 4, as shown in fig. 15 to 17, the device further includes a probe protection assembly, the probe protection assembly is installed on the right side of the second storage box 405, the probe protection assembly includes a second connecting frame 501, a second push plate 502, a second limiting rod 503, a third elastic member 504 and a special-shaped block 505, the two second connecting frames 501 are fixedly connected to the right wall of the second storage box 405, the second push plate 502 is connected between the lower portions of the two second connecting frames 501, the second limiting rod 503 is fixedly connected to the left wall of the second push plate 502, the special-shaped block 505 is sleeved on the second limiting rod 503, the third elastic member 504 is welded between the special-shaped block 505 and the second limiting rod 503, and the third elastic member 504 is sleeved on the second limiting rod 503.
In the operation of the middle layer recovery system 4, the two pushing blocks 4017 are pushed to the left and simultaneously approach to opposite sides, when the pushing blocks 4017 move to the left, the third elastic member 504 releases elastic potential energy to push the special-shaped block 505 to the left, the special-shaped block 505 pushes the coupling agents on the front side and the rear side of the probe member 603 to the right side, and impurity dust in air is prevented from being adsorbed on the surface of the probe member 603, and when the pushing blocks 4017 reset, the two first pushing plates 4018 push the front side and the rear side of the special-shaped block 505 to compress the third elastic member 504.
It should be understood that this example is only for illustrating the present invention and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (8)
1. An ultrasonic thickness gauge with a couplant recovery function comprises a propelling support system (1) and an ultrasonic thickness measuring system (6), wherein the upper part of the propelling support system (1) is fixedly connected with the ultrasonic thickness measuring system (6), and the ultrasonic thickness measuring device is characterized by further comprising a pollution layer recovery system (2) and a middle layer recovery system (4), the propelling support system (1) is provided with the pollution layer recovery system (2), the right part of the pollution layer recovery system (2) is connected with the middle layer recovery system (4), and the right part of the middle layer recovery system (4) is connected with the ultrasonic thickness measuring system (6);
the propelling and supporting system (1) comprises supporting plates (101), first electric sliding rails (102), first electric sliding blocks (103) and first connecting plates (104), wherein the upper parts of the two supporting plates (101) are fixedly connected with the first electric sliding rails (102), the two first electric sliding rails (102) are respectively connected with the first electric sliding blocks (103) in a sliding mode, and the upper parts of the two first electric sliding blocks (103) are respectively fixedly connected with the first connecting plates (104);
the pollution layer recovery system (2) comprises a support frame (201), a motor (202), a pressure plate (203), a first fixing plate (204), a connecting rod (205), a material pushing frame (206), a material pushing rod (207), a first fixing block (208), a second fixing block (209), a first material storage box (2010), a third fixing frame (2011), a first cylinder (2012), a fourth fixing frame (2013), an electric rotating shaft (2014), a pressure rod (2015), a first filter screen (2016) and a first connecting pipe opening (2017), the support frame (201) is connected between the opposite sides of the two first connecting plates (104) through bolts, the motor (202) is fixedly connected to one side of the support frame (201), an output shaft of the motor (202) penetrates through the front wall of the support frame (201), the pressure plate (203) is fixedly connected to the output shaft of the motor (202), the first fixing plates (204) are fixedly connected to two ends of one side of the support frame (201), a connecting rod (205) is fixedly connected between the two first fixing plates (204), a material pushing frame (206) is sleeved on the connecting rod (205), a material pushing rod (207) is fixedly connected to the lower portion of the material pushing frame (206), a first fixing block (208) is fixedly connected to the front end of the material pushing rod (207), a second fixing block (209) is sleeved on the front end of the material pushing rod (207), the upper portion of the second fixing block (209) is fixedly connected with the supporting frame (201), a first material storage box (2010) is fixedly installed on the upper surface of the supporting frame (201), a third fixing frame (2011) is fixedly connected to the lower portion of one side of the first material storage box (2010), a first air cylinder (2012) is fixedly connected to the third fixing frame (2011), a fourth fixing frame (2013) is fixedly connected to the lower end of a telescopic rod of the first air cylinder (2012), an electric rotating shaft (2014) is installed on the rear side of the bottom of the fourth fixing frame (2013), a material pressing rod (2015) is fixedly connected to a rotating portion of the electric rotating shaft (2014), a first filter screen (2016) is fixedly connected to the lower portion of the left portion of the first material storage box (2012), the upper part of the first material storage box (2010) is inserted with a first pipe connecting opening (2017).
2. The ultrasonic thickness gauge with the couplant recycling function of claim 1, wherein a blade is arranged in the middle of one side of the supporting frame (201) and used for separating the couplant with the upper layer polluted by wind and dust.
3. The ultrasonic thickness gauge with the couplant recycling function of claim 2, wherein the upper side of the pressure plate (203) is provided with three slotted holes which are distributed at equal intervals, the pressure rod (2015) is fixedly connected with three equally-spaced spines, the spines on the pressure rod (2015) are matched with the slotted holes on the upper side of the pressure plate (203), and the pressure rod (2015) is used for pressing the strip-shaped couplant on the pressure plate (203).
4. The ultrasonic thickness gauge with the couplant recycling function of claim 1, wherein the middle layer recycling system (4) comprises a second fixing plate (401), a first baffle plate (402), a second baffle plate (403), a second filter screen (404), a second storage box (405), a second connecting pipe port (406), a sixth fixing frame (407), a second cylinder (408), a second connecting plate (409), a first connecting frame (4010), a connecting plate (4011), a first elastic piece (4012), a first limiting rod (4013), a third connecting plate (4014), a fourth connecting plate (4015), a fifth connecting plate (4016), a pushing block (4017), a first pushing plate (4018), a second elastic piece (4019), a transmission block (4020), a fourth elastic piece (4021) and an I-shaped frame (4022), one side of the supporting frame (201) is provided with the second fixing plate (401) in a front-back sliding manner, a first baffle plate (402) is arranged between the two second fixing plates (401), transmission blocks (4020) are respectively arranged at the front and the back of the upper part of the first baffle plate (402), the left sides of the two second fixing plates (401) are fixedly connected with a second baffle plate (403), a through groove is formed in the lower side of the second baffle plate (403), a second filter screen (404) is fixedly connected in the through groove, a second storage box (405) is arranged on the upper surface of the support frame (201), the second storage box (405) is positioned on the right side of the first storage box (2010), an I-shaped frame (4022) is fixedly connected between the second storage box (405) and the first storage box (2010), the second storage box (405) is in sliding fit with the second baffle plate (403), a second connecting pipe orifice (406) is embedded in the upper part of the second storage box (405), a sixth fixing frame (407) is fixedly connected to the lower part of the right wall of the second storage box (405), a second cylinder (408) is arranged on the sixth fixing frame (407), the lower end of a telescopic rod of a second cylinder (408) is fixedly connected with a second connecting plate (409), the front end and the rear end of the second connecting plate (409) are fixedly connected with a first connecting frame (4010), the lower sides of the two first connecting frames (4010) are respectively contacted with a connecting plate (4011), the left parts of the two connecting plates (4011) are respectively connected with a first limiting rod (4013) in a sliding manner, the two first limiting rods (4013) are respectively sleeved with a first elastic part (4012), the bottoms of the two first limiting rods (4013) are respectively fixedly connected with a third connecting plate (4014), the left walls of the two third connecting plates (4014) are respectively fixedly connected with the right wall of a second fixing plate (401), the right parts of the two second fixing plates (401) are respectively and rotatably connected with two fourth connecting plates (4015), the upper parts of the left and right adjacent fourth connecting plates (4015) are rotatably connected with a fifth connecting plate (4016), and the fifth connecting plate (4016) is positioned between the two fourth connecting plates (4015), two fifth connecting plate (4016) lower parts are respectively rotated and are connected with a ejector pad (4017), two ejector pads (4017) right wall respectively rigid couplings have a first push pedal (4018), the rigid coupling has a second elastic component (4019) between ejector pad (4017) and first baffle (402), two fourth elastic components (4021) of fixedly connected with between first baffle (402) and second storage case (405).
5. The ultrasonic thickness gauge with the couplant recovery function according to claim 4, wherein the blade on the supporting frame (201) is positioned lower than the lower side of the second baffle plate (403).
6. The ultrasonic thickness gauge with the couplant recycling function of claim 1, wherein the ultrasonic thickness measuring system (6) comprises a third cylinder (601), a signal transmission plate (602), a probe piece (603), a signal transmission line (604), a main unit (605) and a V-shaped fixing frame (606), the third cylinder (601) is fixedly connected to a sixth fixing frame (407), the signal transmission plate (602) is fixedly connected to the lower end of a telescopic rod of the third cylinder (601), the probe piece (603) is fixedly connected to the left portion of the signal transmission plate (602), the signal transmission line (604) is inserted to the right portion of the signal transmission plate (602), the main unit (605) is inserted to the top portion of the signal transmission line (604), the V-shaped fixing frame (606) is connected to the bottom portion of the main unit (605), and the bottom portion of the V-shaped fixing frame (606) is fixedly connected to the first electric sliding block (103).
7. The ultrasonic thickness gauge with the couplant recycling function of claim 1, which is characterized by further comprising an automatic detection system (3), wherein the automatic detection system (3) is installed on the left side of the first storage box (2010), the automatic detection system (3) comprises a fifth fixing frame (301), a second electric sliding rail (302), a second electric sliding block (303), a detection bracket (304) and a detector (305), two fifth fixing frames (301) are fixedly connected to the left wall of the first storage box (2010), the two fifth fixing frames (301) are respectively located on the front side and the rear side of the first air cylinder (2012), the second electric sliding rail (302) is respectively and fixedly installed on the left portion of each of the two fifth fixing frames (301), each of the two second electric sliding rails (302) is slidably connected with one second electric sliding block (303), the detection bracket (304) is fixedly connected between the left walls of the two second electric sliding blocks (303), the left part of the detection bracket (304) is provided with a sliding groove, and a detector (305) is connected in the sliding groove of the detection bracket (304) in a sliding way.
8. The ultrasonic thickness gauge with the couplant recycling function of claim 4, further comprising a probe protection component, wherein the right side of the second storage box (405) is provided with the probe protection component, the probe protection component comprises a second connecting frame (501) and a second push plate (502), second gag lever post (503), third elastic component (504) and dysmorphism piece (505), two second link (501) of second storage case (405) right wall fixedly connected with, be connected with second push pedal (502) between two second link (501) lower parts, second push pedal (502) left wall fixedly connected with second gag lever post (503), the cover has dysmorphism piece (505) on second gag lever post (503), be provided with third elastic component (504) between dysmorphism piece (505) and second gag lever post (503), third elastic component (504) cover is on second gag lever post (503).
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Inventor after: Wang Limin Inventor after: Wang Yutong Inventor after: Zhuang Hao Inventor after: Cao Jianhua Inventor after: Zhao Hongwei Inventor after: Zhang Mingxia Inventor after: Deng Tingquan Inventor after: Gao Xiaoming Inventor after: Han Lei Inventor after: Liu Hui Inventor after: Li Long Inventor after: Qiu Yan Inventor before: Tang Jun Inventor before: Liu Hui Inventor before: Li Long Inventor before: Qiu Yan Inventor before: Wang Yutong Inventor before: Zhuang Hao Inventor before: Cao Jianhua Inventor before: Sun Yinghong Inventor before: Zhang Tao Inventor before: Wang Limin Inventor before: Zhao Hongwei Inventor before: Zhang Mingxia Inventor before: Deng Tingquan Inventor before: Gao Xiaoming Inventor before: Han Lei |
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Denomination of invention: An ultrasonic thickness gauge with coupling agent recovery function Granted publication date: 20220128 Pledgee: Shandong Kenli Rural Commercial Bank Co.,Ltd. Pledgor: SHENGLI OILFIELD DONGQIANG MECHANICAL AND ELECTRICAL EQUIPMENT MANUFACTURING CO.,LTD. Registration number: Y2024980022206 |