CN113773832A - Fluosilicate red fluorescent powder and preparation method thereof - Google Patents

Fluosilicate red fluorescent powder and preparation method thereof Download PDF

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CN113773832A
CN113773832A CN202111206725.2A CN202111206725A CN113773832A CN 113773832 A CN113773832 A CN 113773832A CN 202111206725 A CN202111206725 A CN 202111206725A CN 113773832 A CN113773832 A CN 113773832A
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fluoride
fluorescent powder
mixture
raw materials
fluxing agent
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师琼
周小平
豆帆
颜俊雄
朱洪维
王乖强
姜涛涛
曹永辉
刘海燕
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Yantai Bright Photoelectric Material Co ltd
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/61Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing fluorine, chlorine, bromine, iodine or unspecified halogen elements
    • C09K11/617Silicates
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    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
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Abstract

The invention discloses a fluosilicate red fluorescent powder with a chemical formula of Ca1‑xSiO2F2:xMn2+(ii) a Wherein, the value range of x is 0.17-0.56. The invention also discloses a preparation method of the fluorescent powder, which comprises the following steps: (1) weighing raw materials according to the stoichiometric ratio of the chemical formula; (2) mixing the raw materials, adding a fluxing agent for grinding, uniformly mixing and sieving to obtain a mixture; (3) putting the mixture obtained in the step (2) into a crucible, sintering for 4-6 hours in a high-temperature furnace at a sintering temperature of 800-1000 ℃ in a reducing atmosphere, and cooling to obtain the fluosilicate red fluorescent powder; wherein, the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; the addition amount of the fluxing agent is 0.2-0.4% of the total weight of the raw materials, the fluxing agent is a mixture of ammonium fluoride and ammonium chloride, and the weight ratio of the ammonium fluoride to the ammonium chloride is 3.5-8.4: 1. The invention can prepare the product with good dispersibility and uniform particle size distributionThe fluosilicate red fluorescent powder with high luminous performance can meet the application requirement of the fluorescent powder in LED packaging.

Description

Fluosilicate red fluorescent powder and preparation method thereof
Technical Field
The invention relates to the field of LED luminescent materials, in particular to fluosilicate red fluorescent powder and a preparation method thereof.
Background
A Light-Emitting Diode (LED) is a semiconductor electronic component that converts electrical energy into Light energy. Such electronic devices appeared as early as 1962, and only low-intensity red light was emitted in the early stage, and other versions of monochromatic light were developed later, so that light emitted so far has been spread over visible light, infrared light and ultraviolet light, and the width has been increased to a higher level, and the electronic devices are called "fourth generation light sources". Because of its advantages of energy saving, environmental protection, safety, long service life, etc., it has been widely used in various aspects of industry and life, including the fields of indication, display, decoration, backlight source, general illumination, etc.
For a white LED lamp with a wide application, there are three main methods for implementing a white LED: (1) coating yellow fluorescent powder, mainly YAG, Ce on the blue light chip, and mixing the blue light and the yellow light into white light; (2) the chips with three colors of red, green and blue are packaged in a combined way, and the light emitted by the chips is directly mixed into white light; (3) the near ultraviolet chip is used to excite the red, green and blue fluorescent powders to mix into white light. Of the three methods, the method 1 is the most mature and mainstream method at present, but the product color rendering index of the method is low, generally about 70, the color temperature is high, generally above 5500K, and has a certain deviation from the optimal visual requirement of human eyes, so that a certain amount of red fluorescent powder needs to be doped. While the other two methods also require the use of red phosphors to emit the desired red light. In addition, red phosphors are used in many other types of LED light sources or devices. Therefore, there is a great market demand for red phosphors in the LED industry.
The red fluorescent powder with better performance and mature application in the current market is mainly rare earth doped nitride or nitrogen oxide fluorescent powder. However, the fluorescent powder needs rare earth doping, the raw material requirement is special, high-temperature and high-pressure preparation is usually required, and the preparation condition is harsh. Not only has high energy consumption, but also has low yield, so the production cost is high and the price is very expensive. At present, other methods for preparing the fluorescent powder, such as a hydrothermal method, a microwave method, a high-temperature solid phase method and the like, have complex production processes and still have high requirements on equipment. In addition, the absorption peak of the light conversion material of the blue LED is required to be positioned at 420-470 nm, so that the fluorescent material meeting the requirement is very few and has low absorption intensity. The research of such phosphor materials is difficult, and the varieties of phosphors that can be excited by blue light to emit visible light are not many.
Therefore, the development of new compositions of red phosphors and the improvement of the current synthesis methods of red phosphors have received much attention.
Disclosure of Invention
One of the objectives of the present invention is to provide a fluosilicate red phosphor with a chemical formula of Ca1-xSiO2F2:xMn2+(ii) a Wherein, the value range of x is 0.17-0.56.
The second purpose of the invention is to provide a preparation method of the fluosilicate red fluorescent powder, which comprises the following steps:
(1) according to the chemical formula Ca1-xSiO2F2:xMn2+Weighing raw materials according to the stoichiometric ratio;
(2) mixing the raw materials, adding a fluxing agent for grinding, uniformly mixing and sieving to obtain a mixture;
(3) putting the mixture obtained in the step (2) into a crucible, sintering for 4-6 hours in a high-temperature furnace at a sintering temperature of 800-1000 ℃ in a reducing atmosphere, and cooling to obtain the fluosilicate red fluorescent powder;
wherein, the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; the addition amount of the fluxing agent is 0.2-0.4% of the total weight of the raw materials, the fluxing agent is a mixture of ammonium fluoride and ammonium chloride, and the weight ratio of the ammonium fluoride to the ammonium chloride is 3.5-8.4: 1.
According to another specific embodiment of the invention, the embodiment of the invention discloses a preparation method of fluorosilicate red phosphor, and the step (1) further comprises the following steps: stirring the raw materials in ethanol, filtering, drying at 100 ℃, and sieving.
According to another specific embodiment, the embodiment of the invention discloses a preparation method of fluorosilicate red fluorescent powder, wherein the value of x is 0.4; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.3% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 4: 1; in the step (3), the sintering temperature is 850 ℃ and the sintering time is 5 hours.
According to another specific embodiment, the embodiment of the invention discloses a preparation method of fluorosilicate red fluorescent powder, wherein the value of x is 0.17; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.4% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 6: 1; in the step (3), the sintering temperature is 950 ℃ and the sintering time is 4 hours.
According to another specific embodiment, the embodiment of the invention discloses a preparation method of fluorosilicate red fluorescent powder, wherein the value of x is 0.56; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.2% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 8.4: 1; in the step (3), the sintering temperature is 1000 ℃, and the sintering time is 6 hours.
According to another specific embodiment, the invention discloses a preparation method of fluorosilicate red phosphor, wherein the reducing atmosphere is H2And N2The mixed atmosphere of (A), the H2The volume ratio of the water-soluble organic acid is 25 percent.
Compared with the prior art, the invention has the following advantages:
with Mn4+The excitation replaces the excitation of rare earth ions, the raw materials are cheap and easy to obtain, and compared with the conventional nitride fluorescent powder, the production cost is greatly reduced, and the economic benefit is higher. The prepared red fluorescent powder has good dispersibility, uniform particle size distribution (the particle size can be 4-30 mu m), sharp emission peak shape and stable luminous performance, and can meet the application requirements of the fluorescent powder in LED packaging, such as the field of LED illumination or backlight. In addition, the product has stable physicochemical properties and is easy to store for a long time.
Drawings
FIG. 1 shows a fluorescence spectrum of a fluorosilicate red phosphor of example 1 of the present invention;
FIG. 2 shows an SEM image of a fluorosilicate red phosphor of example 1 of the present invention;
FIG. 3 shows an X-ray diffraction pattern of a fluorosilicate red phosphor of example 1 of the present invention along with a standard card.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure. While the invention will be described in conjunction with the preferred embodiments, it is not intended that features of the invention be limited to these embodiments. On the contrary, the invention is described in connection with the embodiments for the purpose of covering alternatives or modifications that may be extended based on the claims of the present invention. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be practiced without these particulars. Moreover, some of the specific details have been left out of the description in order to avoid obscuring or obscuring the focus of the present invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
Example 1
The chemical formula of the fluosilicate red fluorescent powder is Ca0.6SiO2F2:0.4Mn2+The preparation method comprises the following steps:
(1) according to the chemical formula Ca0.6SiO2F2:0.4Mn2+Weighing and mixing the raw materials of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide according to the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving;
(2) adding ammonium fluoride and ammonium chloride which are 0.3 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 4: 1;
(3) putting the mixture obtained in the step (2) into a crucible, and putting the crucible into a high-temperature furnace in H2And N2Sintering for 5 hours under the conditions of reducing atmosphere and 850 ℃, and cooling to obtain manganese-doped fluosilicate red fluorescent powder Ca0.6SiO2F2:0.4Mn2+
Example 2
The chemical formula of the fluosilicate red fluorescent powder is Ca0.83SiO2F2:0.17Mn2+The preparation method comprises the following steps:
(1) according to the chemical formula Ca0.83SiO2F2:0.17Mn2+Weighing and mixing the raw materials of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide according to the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving;
(2) adding ammonium fluoride and ammonium chloride which are 0.4 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 6: 1;
(3) putting the mixture obtained in the step (2) into a crucible, and putting the crucible into a high-temperature furnace in H2And N2Sintering for 4 hours under the conditions of reducing atmosphere and 950 ℃, and cooling to obtain manganese-doped fluosilicate red fluorescent powder Ca0.83SiO2F2:0.17Mn2+
Example 3
The chemical formula of the fluosilicate red fluorescent powder is Ca0.44SiO2F2:0.56Mn2+The preparation method comprises the following steps:
(1) according to the chemical formula Ca0.44SiO2F2:0.56Mn2+Weighing and mixing the raw materials of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide according to the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving;
(2) adding ammonium fluoride and ammonium chloride which are 0.2 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 8.4: 1;
(3) putting the mixture obtained in the step (2) into a crucible, and putting the crucible into a high-temperature furnace in H2And N2Sintering for 6 hours under the conditions of reducing atmosphere and 1000 ℃, and cooling to obtain manganese-doped fluosilicate red fluorescent powder Ca0.44SiO2F2:0.56Mn2+
Example 4
The chemical formula of the fluosilicate red fluorescent powder is Ca0.6SiO2F2:0.4Mn2+The preparation method comprises the following steps:
(1) according to the chemical formula Ca0.6SiO2F2:0.4Mn2+Weighing and mixing the raw materials of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide according to the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving;
(2) adding ammonium fluoride and ammonium chloride which are 0.3 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 6: 1;
(3) putting the mixture obtained in the step (2) into a crucible, and putting the crucible into a high-temperature furnace in H2And N2Sintering for 5 hours under the conditions of reducing atmosphere and 850 ℃, and cooling to obtain manganese-doped fluosilicate red fluorescent powder Ca0.6SiO2F2:0.4Mn2+
Example 5
The chemical formula of the fluosilicate red fluorescent powder is Ca0.6SiO2F2:0.4Mn2+The preparation method comprises the following steps:
(1) according to the chemical formula Ca0.6SiO2F2:0.4Mn2+Weighing and mixing the raw materials of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide according to the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving;
(2) adding ammonium fluoride and ammonium chloride which are 0.4 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 8.4: 1;
(3) putting the mixture obtained in the step (2) into a crucible, and putting the crucible into a high-temperature furnace in H2And N2Sintering for 5 hours under the conditions of reducing atmosphere and 850 ℃, and cooling to obtain manganese-doped fluosilicate red fluorescent powder Ca0.6SiO2F2:0.4Mn2+
Comparative example 1
Chemical composition of Ca1-xSiO2F2:xMn2+(ii) a Wherein, x value range is 0.15, and the preparation method is characterized by comprising the following steps:
(1) is composed of Ca according to the chemical formula1-xSiO2F2:xMn2+Weighing raw materials which are a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide in the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving, wherein the value range of x is 0.15;
(2) adding ammonium fluoride and ammonium chloride which are 0.15 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 3.5: 1;
(3) putting the mixture obtained in the step 2 into a crucible, and putting the crucible in a high-temperature furnace in H2/N2Sintering for 3.5 hours under the conditions of reducing atmosphere and 750 ℃, and cooling to obtain the manganese-doped fluosilicate red fluorescent powder.
Comparative example 2
ChemistryComposition of Ca1-xSiO2F2:xMn2+(ii) a Wherein, x value range is 0.6, and the preparation method is characterized by comprising the following steps:
(1) is composed of Ca according to the chemical formula1-xSiO2F2:xMn2+Weighing raw materials which are a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide in the stoichiometric ratio, stirring in ethanol, filtering, drying at 100 ℃, and sieving, wherein the value range of x is 0.6;
(2) adding ammonium fluoride and ammonium chloride accounting for 0.45 percent of the weight of the raw materials, grinding, uniformly mixing and sieving to obtain a mixture, wherein the weight ratio of the ammonium fluoride to the ammonium chloride is 8.9: 1;
(3) putting the mixture obtained in the step 2 into a crucible, and putting the crucible in a high-temperature furnace in H2/N2Sintering for 6.5 hours under the conditions of reducing atmosphere and 1050 ℃, and cooling to obtain the manganese-doped fluosilicate red fluorescent powder.
The luminescent properties of the phosphors prepared in examples 1 to 5 and comparative examples 1 to 2 were respectively tested, and specific performance test data are shown in table 1.
TABLE 1 luminescence properties of phosphors of examples and comparative examples
Color temperature (K) CIE-X CIE-Y Luminous flux Light efficiency (lm/w) Color rendering index
Example 1 5383 0.3086 0.3106 33.314 111.23 81
Example 2 5531 0.3075 0.307 29.9228 109.28 79.9
Example 3 5390 0.3088 0.309 30.9325 109.49 80
Example 4 5516 0.3095 0.3083 31.7746 109.09 80
Example 5 5393 0.3061 0.3049 32.9518 109.91 80.5
Comparative example 1 5789 0.3094 0.306 30.4631 107.99 79.2
Comparative example 2 6914 0.3066 0.3087 29.773 105.55 80.5
FIG. 1 shows a fluorescence spectrum of a fluorosilicate red phosphor prepared in example 1 of the present invention, wherein the excitation wavelength is 465 nm; the emission wavelength was 633 nm. As can be seen from Table 1 and FIG. 1, the ammonium fluoride and the ammonium chloride are used as the fluxing agent, the addition amount of the fluxing agent and the weight ratio of the ammonium fluoride to the ammonium chloride are controlled to be 3.5-8.4: 1, and the prepared fluosilicate red fluorescent powder is greatly improved in luminous intensity and good in stability. FIG. 2 shows an SEM image of a fluorosilicate red phosphor of example 1 of the present invention, and it can be seen from FIG. 2 that the fluorosilicate red phosphor prepared in the present application has a particle size of about 5 μm.
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing is a more detailed description of the invention, taken in conjunction with the specific embodiments thereof, and that no limitation of the invention is intended thereby. Various changes in form and detail, including simple deductions or substitutions, may be made by those skilled in the art without departing from the spirit and scope of the invention.

Claims (7)

1. The fluosilicate red fluorescent powder is characterized in that the chemical formula of the fluosilicate red fluorescent powder is Ca1- xSiO2F2:xMn2+(ii) a Wherein, the value range of x is 0.17-0.56.
2. A method of preparing the fluorosilicate red phosphor of claim 1, comprising the steps of:
(1) according to the chemical formula Ca1-xSiO2F2:xMn2+Weighing raw materials according to the stoichiometric ratio;
(2) mixing the raw materials, adding a fluxing agent for grinding, uniformly mixing and sieving to obtain a mixture;
(3) putting the mixture obtained in the step (2) into a crucible, sintering for 4-6 hours in a high-temperature furnace at a sintering temperature of 800-1000 ℃ in a reducing atmosphere, and cooling to obtain the fluosilicate red fluorescent powder;
wherein the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; the addition amount of the fluxing agent is 0.2-0.4% of the total weight of the raw materials, the fluxing agent is a mixture of ammonium fluoride and ammonium chloride, and the weight ratio of the ammonium fluoride to the ammonium chloride is 3.5-8.4: 1.
3. The method for preparing a fluorosilicate red phosphor of claim 2, wherein step (1) further comprises the steps of: stirring the raw materials in ethanol, filtering, drying at 100 ℃, and sieving.
4. The method of claim 2, wherein x is 0.4; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.3% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 4: 1; in the step (3), the sintering temperature is 850 ℃ and the sintering time is 5 hours.
5. The method of claim 2, wherein x is 0.17; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.4% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 6: 1; in the step (3), the sintering temperature is 950 ℃ and the sintering time is 4 hours.
6. The method of claim 2, wherein x is 0.56; in the step (1), the raw material is a mixture of calcium fluoride, potassium fluoride, silicon dioxide, oxalic acid and manganese dioxide; in the step (2), the addition amount of the fluxing agent is 0.2% of the total weight of the raw materials, and the weight ratio of the ammonium fluoride to the ammonium chloride is 8.4: 1; in the step (3), the sintering temperature is 1000 ℃, and the sintering time is 6 hours.
7. The method of preparing a fluorosilicate red phosphor of any one of claims 2 to 6, wherein the reducing atmosphere is H2And N2The mixed atmosphere of (A), the H2The volume ratio of the water-soluble organic acid is 25 percent.
CN202111206725.2A 2021-10-15 2021-10-15 Fluosilicate red fluorescent powder and preparation method thereof Pending CN113773832A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104449687A (en) * 2013-09-25 2015-03-25 海洋王照明科技股份有限公司 Manganese-titanium co-doped indium fluosilicate luminescent film as well as preparation method and application thereof
CN104877675A (en) * 2015-05-12 2015-09-02 岭南师范学院 Mixed-valence-state europium (Eu) ion doped single-matrix color-adjustable fluorescent powder and preparation method thereof
CN105950139A (en) * 2016-06-29 2016-09-21 东台市天源荧光材料有限公司 Manganese ion activated fluorosilicate red fluorescent powder and preparation method thereof
CN106118637A (en) * 2016-06-27 2016-11-16 东台市天源荧光材料有限公司 A kind of fluosilicate red fluorescence powder and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104449687A (en) * 2013-09-25 2015-03-25 海洋王照明科技股份有限公司 Manganese-titanium co-doped indium fluosilicate luminescent film as well as preparation method and application thereof
CN104877675A (en) * 2015-05-12 2015-09-02 岭南师范学院 Mixed-valence-state europium (Eu) ion doped single-matrix color-adjustable fluorescent powder and preparation method thereof
CN106118637A (en) * 2016-06-27 2016-11-16 东台市天源荧光材料有限公司 A kind of fluosilicate red fluorescence powder and preparation method thereof
CN105950139A (en) * 2016-06-29 2016-09-21 东台市天源荧光材料有限公司 Manganese ion activated fluorosilicate red fluorescent powder and preparation method thereof

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