Disclosure of Invention
The invention aims to provide a dual-curing pressure-sensitive adhesive and a preparation method of a support film protective tape thereof, so as to solve the problems in the background technology.
The prepared support film protective adhesive tape has high peeling force at normal temperature, has specific viscosity at 150 ℃, has excellent infiltration filling property when being attached with a flexible PI film (the back surface of the PI film is provided with a circuit) at normal temperature, has the characteristic of small deformation under the high-temperature pressure of 150 ℃, can meet the force conduction requirement in the subsequent process of binding an IC circuit, has balanced performances in all aspects, and can meet the requirements of the electronic field.
In order to solve the technical problems, the invention provides the following technical scheme:
a dual cure pressure sensitive adhesive characterized by: comprises the following components:
(1) a two-stage modified pressure sensitive adhesive resin;
(2) 0.1 wt% -1.0 wt% of cross-linking agent is added into every 100 parts of two-stage type modified pressure-sensitive adhesive resin;
(3) 0.05 wt% -0.5 wt% of antistatic agent is added into every 100 parts of the two-stage adhesive;
(4) 50-70 wt% of organic solvent is added into each 100 parts of the two-stage adhesive.
Wherein the organic solvent is one or more of ethyl acetate, butyl acetate, toluene, xylene, acetone, butanone, ethanol, isopropanol, glycol alkyl ether, heptane, cyclohexanone and the like.
Preferably, the two-stage modified pressure-sensitive adhesive resin comprises the following components:
(a) 80-90 wt% of a first alkyl (meth) acrylate main monomer; 10-20 wt% of a second (methyl) acrylate functional monomer; the sum of the first alkyl (methyl) acrylate main monomer and the second functional (methyl) acrylate monomer is 100 wt%;
(b) adding 0.1 wt% -0.6 wt% of thermal initiator into every 100 parts of (a);
(c) adding 350 wt% -450 wt% of solvent into every 100 parts of (a).
Wherein the solvent is one or more of ethyl acetate, butyl acetate, toluene, xylene, acetone, butanone, ethanol, isopropanol, ethylene glycol alkyl ether, heptane, cyclohexanone and the like.
Preferably, the first alkyl (meth) acrylate main monomer is an alkyl (meth) acrylate containing 4 or more carbon atoms; the second type of (methyl) acrylate functional monomer is a mixture of isocyanate group terminated monomer containing carbon-carbon double bond and other types of (methyl) acrylate functional monomers.
Wherein the first alkyl (meth) acrylate main monomer is one or more of octadecyl (meth) acrylate, dodecyl (meth) acrylate, 2-hexyl (meth) acrylate, isooctyl (meth) acrylate, n-butyl (meth) acrylate, and the like;
wherein, the isocyanate group-terminated monomer containing carbon-carbon double bonds comprises one or more of isopropenyl dimethyl benzyl isocyanate (which can be terminated by acetophenone oxime) and 2- [ (3, 5-dimethyl-1-H-pyrazolyl) carboxyl amino ] ethyl acrylate;
preferably, the other type of (meth) acrylate functional monomer is one or more of a monomer containing a carboxyl functional group, a monomer containing a hydroxyl functional group, a monomer containing an amide functional group, and a monomer containing an epoxy functional group.
Wherein, the monomer containing carboxyl functional group comprises one or more of (methyl) acrylic acid, maleic anhydride, itaconic acid, methacryloxyethyl succinate monoester, methacryloxyethyl maleic acid monoester and the like; the monomer containing hydroxyl functional group comprises one or more of (meth) acrylic acid, maleic anhydride, itaconic acid, methacryloyloxyethyl succinate monoester, methacryloyloxyethyl maleate monoester, etc.; the monomer containing the amide functional group comprises one or more of (meth) acrylamide, N-dimethylacrylamide, N-octylacrylamide, N-methylolacrylamide, N-vinylcaprolactam, N- (3-dimethylaminopropyl) methacrylamide, acryloylmorpholine and the like; the monomer containing epoxy functional group includes one or more of glycidyl (meth) acrylate, 4-hydroxybutyl acrylate glycidyl ether, allyl glycidyl ether, etc.
Preferably, the thermal initiator is an organic peroxide compound or an azo compound.
Wherein, one or more of benzoyl peroxide, benzoyl peroxide tert-butyl ester, methyl ethyl ketone peroxide, dicumyl peroxide, azobisisobutyronitrile, azobisisoheptonitrile, azobisisovaleronitrile, dimethyl azobisisobutyrate and the like.
Preferably, the antistatic agent is one or more of an imide salt and a lithium salt antistatic agent.
The antistatic agent is well known in the industry and comprises one or more of (polyhaloalkyl sulfonyl imide) salt, tributyl ammonium bis (trifluoromethanesulfonyl) imide salt, lithium bistrifluoromethanesulfonimide and the like.
Preferably, the crosslinking agent is one or more of isocyanate crosslinking agent, epoxy crosslinking agent, aziridine crosslinking agent and metal salt chelate;
the crosslinking agent is well known in the industry and comprises one or more of Toluene Diisocyanate (TDI), isophorone diisocyanate (IPDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), Hexamethylene Diisocyanate (HDI), amine modified epoxy curing agent (Y202), aziridine (Sac-100), aluminum acetylacetonate, and the like.
Preferably, the preparation method of the dual-curing pressure-sensitive adhesive comprises the following steps:
s1, adding a first type of alkyl (meth) acrylate main monomer and other types of (meth) acrylate functional monomers into a reaction bottle provided with a probe temperature sensor, a nitrogen guide pipe and a stirring device, stirring in a nitrogen atmosphere and under a heat source, adding a thermal initiator diluent in batches, after reacting for 2-3 hours, beginning to dropwise add a diluent of an isocyanate-terminated monomer containing a carbon-carbon double bond, stirring for reacting for 4-6 hours, finishing the reaction, and cooling the reaction solution to normal temperature to obtain the two-stage modified pressure-sensitive adhesive resin; wherein the thermal initiator diluent is obtained by diluting the thermal initiator and the monomer in advance with a solvent.
And S2, sequentially adding the two-stage modified pressure-sensitive adhesive resin, the cross-linking agent, the antistatic agent, the thermal initiator and the organic solvent into a PP bottle with a cover, uniformly rolling in a three-roller machine, and standing for defoaming to obtain the dual-curing pressure-sensitive adhesive.
Wherein the obtained two-stage type modified pressure-sensitive adhesive resin has a weight average molecular weight of 75 × 10 as measured by GPC4~90×104The distribution index D is between 1.9 and 2.1 in daltons.
Preferably, the support film protective tape comprises an antistatic protective film, a PET base material, a dual-curing pressure-sensitive adhesive and a PET release liner from top to bottom in sequence.
The antistatic protective film can be a PU system antistatic protective film or an acrylic system antistatic protective film, and can be made by self or be purchased commercially. The 180 DEG peeling force of the glass is required to be less than 3gf/inch, the 180 DEG peeling force of the back side (antistatic coating side: PET substrate) of the support film is required to be 2 to 5gf/inch, and the resistance of the base film is 105~108Omega, the impedance of the glue surface is 1012Omega below, and the dynamic tearing voltage required on the back side of the supporting film is less than 500V, which is known as above, the invention is not detailedThe description is given.
Preferably, the preparation method of the support film protective adhesive tape comprises the following steps: spraying a dual-curing pressure-sensitive adhesive on one surface of the PET base material, baking, attaching a PET release liner, and curing; and attaching an antistatic protective film to the other surface of the PET substrate to obtain the support film protective adhesive tape.
Wherein the baking temperature is 110 ℃, the baking time is 3min, and the thickness of the adhesive layer after baking is 25 μm; the curing condition is curing at 50 deg.C for 3d or at room temperature for 7 d.
In the scheme:
(1) the antistatic agent is added into the double-curing pressure-sensitive adhesive in an amount of 0.05 to 0.5 weight percent; compared with the prior art, the addition amount is lower, and the specific type of antistatic agent is selected, so that the impedance required by design can be met under the condition of less addition amount. The reason is that: the antistatic agent can migrate to the surface of the adhesive layer in the using process, the later adhesion is affected, and the antistatic agent needs to be added as little as possible.
(2) In the dual-curing pressure-sensitive adhesive, two-section type modified pressure-sensitive adhesive resin is used, and 10-20 wt% of a second (methyl) acrylate functional monomer is added into the resin; compared with 3 wt% in the prior art, the content is far more than that in the prior art. The designed resin has a low glass transition temperature Tg, and even if the resin contains a great amount of acrylic acid, the initial peeling force and initial adhesion of the resin can still meet the requirement of initial adhesion of PI and glass materials; after bonding, due to the high addition amount of acrylic acid, the bonding strength is prolonged along with time, the bonding force is firmer and firmer, and the high-temperature cohesive strength is achieved.
(3) The two-stage modified pressure-sensitive adhesive resin is introduced with isocyanate group terminated monomer containing carbon-carbon double bond. In the resin synthesis process, the modified monomer is introduced into a resin molecular chain in a later-stage dropwise adding mode, and because the polymerization rates of the monomers are different, if the modified monomer is added into the resin for reaction at the beginning, more self-polymerization tendency exists, so that the modified monomer is excessively and intensively distributed, and the distribution uniformity of the modified monomer in a resin main chain is influenced. The first type of alkyl (methyl) acrylate main monomer and the second type of (methyl) acrylate functional monomer except the isocyanate-terminated monomer containing the carbon-carbon double bond are reacted firstly, and then the modified monomer is dropwise added, so that the modified monomer can be uniformly reacted on the resin main chain better.
In the process, the curing agent is added in the early stage to ensure the primary bonding effect, and the grafted vinyl monomer containing the blocked isocyanate group is uniformly and stably distributed in the adhesive layer because the vinyl group of the grafted vinyl monomer reacts with the acrylate monomer before the later-stage use of the mobile phone is influenced by a heat source or self-heating, so that the grafted vinyl monomer cannot migrate in the adhesive layer. When the IC circuit is bound in the later stage, through high-temperature deblocking, two-stage heat curing can be performed more uniformly, isocyanate groups can be slowly crosslinked with reactive groups in the adhesive layer again, the cohesion is slightly increased, and the bonding property is gradually enhanced. Generally, the deblocking start temperature is about 130 ℃, the deblocking speed is directly accelerated at a high temperature of 140 ℃ or higher, the deblocking time can be shortened to about 10 seconds at a temperature of 150 ℃ or higher, and instantaneous deblocking can be performed at 160 ℃ or higher.
Meanwhile, compared with a thermo-optic dual-curing mode, thermo-optic dual-curing in the scheme is better in practical application, because light transmittance is needed for photo-curing crosslinking, and bonding strength is affected due to limitation in the practical use process.
(4) In the support film protective adhesive tape, a two-section type modified pressure-sensitive adhesive is coated on the surface of a PET substrate, after a solvent is dried and removed, another PET release liner is attached, and then the PET release liner is cured for standby use, a DHR-2 rheometer is used for laminating pure foam adhesive films into a thickness of 1mm, the diameter of the pure foam adhesive films is 8mm, and under the conditions of 1Hz and 0.1% torsion, the storage modulus G' of the adhesive films at 25 ℃ and 150 ℃ is 105ps, more precisely, 0.8 × 105~1.2×105pa and 0.4 × 105~0.8×105pa; if the storage modulus G 'at 25 ℃ is too high, the adhesive layer is hard and is not beneficial to bonding and filling the flexible PI at the initial stage (the back side of the PI contains a circuit), and if the storage modulus G' is too low, the concentration in the pressure-sensitive adhesive layer is small and is not beneficial to force transmission when an IC circuit is bound at the later stage; similarly, the storage modulus G' at 150 ℃ cannot be too low, otherwise the yield of the binding process is too low, and the production is not facilitated.
Similarly, the coating film is baked at 120 ℃ for 60min or at 150 ℃ for 20min, and the storage modulus is measured by the same method, wherein G' is 0.8 × 10 at 25 ℃5~1.5×105pa, G' is 0.5X 10 at 150 ℃5~0.8×105pa. And testing creep deformation (keeping for 10min under 20Kpa and recovering for 10min under no stress) by using a DHR-2 rheometer, and measuring the deformation rate to be below 50% and the deformation recovery rate to be above 90%, so that the design is favorable for the support film protective adhesive tape to be not easy to cause failure of the binding process due to overlarge stress deformation in the binding process.
The PET base material and the PET release liner adopted by the method have the thickness of 25-75 mu m, the appearance requirement is optical grade, the visible light transmittance can be more than 88%, the haze is less than 2.0%, the surface of the PET base material and the PET release liner can be coated with an antistatic coating, and the impedance is 105~108Omega is between.
Compared with the prior art, the invention has the following beneficial effects: (1) the low-Tg high-modulus glue is designed, so that the balance of the storage modulus and the initial adhesion of the glue film at normal temperature is ensured, and the adhesion of a high-surface-energy back material is optimized by using a high-content high-polarity functional monomer; meanwhile, the bonding strength is gradually increased along with the extension of the attaching time, and the bonding reliability is effectively ensured. (2) A vinyl monomer incorporating a blocked isocyanate group inhibits its mobility in the glue layer due to uniform grafting in the glue layer. Meanwhile, the adhesive can be deblocked by being heated to generate later-stage thermosetting behavior, so that internal crosslinking is increased, and the cohesive force is increased, thereby increasing the cohesiveness, forming a hot-hot dual-curing mode with early-stage thermosetting, and ensuring the stability and high-temperature viscosity of the adhesive. (3) The low-temperature polymerization and accurate temperature control are carried out, the molecular weight is designed to be about 80 ten thousand daltons, the distribution width is about 2, the content of small molecules in a glue system is low, the storage modulus G' of the glue layer is slowly reduced in a high-temperature environment, the overall temperature resistance of the glue layer is improved due to the small molecular weight, and the lasting and effective bonding of the adhesive is ensured.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The basic preparation method comprises the following steps:
s1, adding a first type of alkyl (methyl) acrylate main monomer and a second type of (methyl) acrylate functional monomer except for a carbon-carbon double bond-containing isocyanate-terminated monomer into a 1000mL reaction bottle with a temperature sensor, a stirring device and a nitrogen atmosphere, setting the nitrogen flow to be 0.3L, stirring at the rotating speed of 300rpm, simultaneously heating the reaction liquid to 60-65 ℃, starting to dropwise heat initiator diluent in batches after introducing nitrogen for 30 minutes, dropwise adding diluent (with the concentration of 1.0%) of the carbon-carbon double bond-containing isocyanate-terminated monomer after reacting for 3 hours, continuing to react for 4-6 hours, and supplementing a solvent to dilute and finish the reaction to obtain the two-stage modified pressure-sensitive adhesive resin.
S2, adding two-stage type modified pressure-sensitive adhesive resin, a cross-linking agent, an antistatic agent and a solvent into a 250mL PP bottle with a cover, rolling for 1h in a three-roller machine, and standing for defoaming to obtain a dual-curing pressure-sensitive adhesive;
s3, spraying a dual-curing pressure-sensitive adhesive on one surface of the PET substrate, baking, attaching a PET release liner to obtain a BP adhesive tape, and curing (curing condition: curing at 50 ℃ for 3d or at normal temperature for 7 d); then, a support film protective tape was obtained. And attaching an antistatic protective film of an acrylic system or a PU system to the back side (namely the other side of the PET substrate) of the cured BP adhesive tape substrate to obtain the complete flexible support film protective adhesive tape for the OLED screen.
Sources of materials in the examples:
materials abbreviations
|
Name of Material
|
Source
|
2-EHA
|
2-ethylhexyl acrylate
|
Zhejiang satellite petrifaction
|
BA
|
Acrylic acid n-butyl ester
|
Zhejiang satellite petrifaction
|
AA
|
Acrylic acid
|
Zhejiang satellite petrifaction
|
HEA
|
Acrylic acid hydroxy ethyl ester
|
Zhejiang satellite petrifaction
|
AOI-BP
|
2- [ (3, 5-dimethyl-1-H-pyrazolyl) carboxamido]Ethyl acrylate
|
Aladdin
|
AP8
|
(polyhaloalkylsulfonimide salts
|
Japan village and honor society
|
TMI-MK
|
Methyl ethyl ketoxime end-capped isopropenyl dimethyl benzyl isocyanate
|
Aladdin
|
AIBN
|
Azobisisobutyronitrile
|
Aladdin
|
Y202
|
5% strength epoxy hardener
|
Chemistry of azon
|
MEK
|
Butanone
|
Satellite petrochemistry
|
ETAc
|
Ethyl acetate
|
Satellite petrochemistry
|
PET substrate |
1
|
50 μm single-sided antistatic polyester film
|
Mitsubishi
|
PET substrate |
2
|
75 μm double-sided antistatic polyester film
|
Mitsubishi
|
PET release liner 1
|
25 mu mPE release liner
|
YANGZHOU ALVIN FILM Co.,Ltd.
|
PET release liner 2
|
50 mu m double-sided antistatic PET release substrate
|
Mitsubishi |
Taking example a1 as an example:
s1, adding 150g ETAc, 80g 2-EHA, 18gAA, 1.5g HEA and 0.3L nitrogen flow into a 1000mL reaction bottle with a temperature sensor, a stirring device and a nitrogen atmosphere, stirring at the rotating speed of 300rpm, simultaneously heating the reaction solution to 62 ℃, starting to dropwise add initiator diluent in batches after introducing nitrogen for 30 minutes, dropwise adding 50g AOI-BP diluent (with the concentration of 1.0%) after reacting for 3 hours, continuing to react for 5 hours, and adding 200g diluting solvent ETAc to finish the reaction to obtain the two-stage modified pressure-sensitive adhesive resin with the viscosity of about 7000 cps.
S2, adding 100g of two-stage modified pressure-sensitive adhesive resin, 0.2g of epoxy curing agent Y202, 0.1g of imine salt antistatic agent, 0.1g of organic tin catalyst TMA-218 and 30g of ethyl acetate into a 250mL PP bottle with a cover, rolling for 1h in a three-roller machine, and standing for defoaming to obtain the dual-cured pressure-sensitive adhesive;
s3, coating a dual-curing pressure-sensitive adhesive on the surface of a 75-micrometer double-sided antistatic polyester film, baking in an oven at 110 ℃ for 3min to remove the solvent, wherein the thickness of a dry adhesive layer is 25 micrometers, then attaching a 50-micrometer double-sided antistatic PET release liner on the surface of the coating to obtain a BP adhesive tape, and curing at 50 ℃ for 3d for later use; and attaching an antistatic protective film to the back side of the cured BP adhesive tape base material to obtain the support film protective adhesive tape.
Examples A1-A7, comparative examples CA1-CA 4: the specific changes of the conditions such as the compounds and the contents in example A1 are shown in tables 1 and 2.
Experiment: the two-stage modified pressure-sensitive adhesive resins prepared in examples A1-A7 and comparative examples CA1-CA4 were subjected to a series of tests, and the supporting protective film tapes were subjected to a performance test. The data obtained are shown in tables 1 and 2.
TABLE 1 modified pressure sensitive adhesive resins of examples A1-A10 and comparative examples CA1-CA 3
And (4) conclusion: as can be seen from the data of Table 1, when the functional monomer exceeds 20 parts, the viscosity of the modified pressure-sensitive adhesive resin is too high and microgel phenomenon exists, so that coating is difficult; when the amount is less than 10 parts, the viscosity of the reaction liquid modified pressure-sensitive adhesive resin is small and the molecular weight is small.
TABLE 2 influence of examples A1-A10 and comparative examples CA1-CA 3 on storage modulus and peel force
Remarking: (1) the storage modulus after heating mainly simulates the storage modulus change of a flexible OLED device in the process of being subjected to 150-30 min, and the characteristic is that the OLED device is subjected to a 12S adhesive film deformation state under the high temperature of 150 ℃ when an IC circuit is bound, and only if the high temperature is subjected to pressure, enough storage modulus is kept, and a BP adhesive layer can have enough viscoelasticity to maintain the effective force transmission generated in the process of binding at the high temperature; (2) cf indicates that cohesive failure of the bondline occurred upon peeling.
And (4) conclusion: combining the data in tables 1 and 2, it can be seen that: when the functional monomer exceeds 10 parts, the polymerization of the modified pressure-sensitive adhesive resin fails to generate the microgel phenomenon,can not be coated; when the functional monomer is less than 10 parts, the molecular weight of the modified pressure-sensitive adhesive resin is smaller, and when the modified pressure-sensitive adhesive resin is in a high-temperature environment of more than 85 ℃, the storage modulus is greatly reduced, especially when the modified pressure-sensitive adhesive resin is at 150 ℃, the storage modulus G' is reduced by one order of magnitude to 0.09 multiplied by 105Pa, the adhesive layer is seriously softened at the moment and cannot effectively conduct the force conduction in the binding process, which seriously influences the yield of the IC circuit bound at 150 ℃, and meanwhile, under the modulus, the peeling force at 85 ℃ is in a half-failure state, and cohesive failure occurs during peeling.
When the total amount of the functional monomers is 10-20 parts, the normal-temperature modulus and the high-temperature modulus G' of the functional monomers are always 105Pa or so, the stripping force at room temperature and high temperature is more than 800gf/inch, the lasting and stable bonding of the support film adhesive tape to the flexible OLED device can be maintained, and the fault of the mobile phone in daily use is effectively avoided.
Meanwhile, in the comparative example CA4, no vinyl monomer containing blocked isocyanate group is added, and after the pressure-sensitive adhesive resin after polymerization is used for preparing a support film at the later stage, when the support film needs to be heated at a high temperature, the storage modulus G' is not basically improved, so that the lower modulus at the high temperature is low, the adhesive film becomes soft at the high temperature, the stripping force at 85 ℃ is small, and the hidden troubles of bonding failure and binding process failure are caused.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.