CN113773465A - Semi-rigid foam and preparation method and application thereof - Google Patents

Semi-rigid foam and preparation method and application thereof Download PDF

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CN113773465A
CN113773465A CN202110869601.6A CN202110869601A CN113773465A CN 113773465 A CN113773465 A CN 113773465A CN 202110869601 A CN202110869601 A CN 202110869601A CN 113773465 A CN113773465 A CN 113773465A
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semi
polyol
rigid foam
polyether polyol
parts
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窦肖萌
蒋明访
李玉博
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Jiahua Science and Technology Development Shanghai Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
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    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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    • C08G18/6688Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3271
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K5/51Phosphorus bound to oxygen
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    • C08G2110/00Foam properties
    • C08G2110/0016Foam properties semi-rigid
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    • C08G2110/00Foam properties
    • C08G2110/0041Foam properties having specified density
    • C08G2110/005< 50kg/m3
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent

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Abstract

The invention relates to the field of polyurethane semi-rigid foam, in particular to semi-rigid foam and a preparation method and application thereof, and the provided semi-rigid foam comprises the following raw materials in parts by weight: 100 portions and 200 portions of isocyanate; 100 parts of a polyol composition; 0.5-5 parts of a surfactant; 0-5 parts of a crosslinking agent; 10-30 parts of water; 2-4 parts of a catalyst; 0-50 parts of a flame retardant; the polyol composition is a first polyether polyol alone or comprises the following raw materials: 30-100 parts of first polyether polyol; 0-70 parts of polyester polyol and/or second polyether polyol; the first polyether polyol is a bio-based polyol; the second polyether polyol is a polyether polyol of non-bio-based polyol; the polyol composition prepared according to the proportion is clear and transparent, has uniformity, can be placed at normal temperature for more than one year without any layering and turbidity, has more excellent physical properties, and reduces the cost.

Description

Semi-rigid foam and preparation method and application thereof
Technical Field
The invention relates to the field of polyurethane semi-rigid foam, in particular to semi-rigid foam and a preparation method and application thereof.
Background
The low-density semi-rigid foam has the advantages of high foaming ratio, small density, low cost and the like, and the semi-rigid foam with certain bearing capacity and deformability is widely applied to the field of precision instruments/article packaging.
The semi-rigid foam for packaging is generally produced by adopting a pouring method, the process comprises the steps of packaging a precision instrument/object in a plastic bag or a preservative film, pouring mixed liquid of combined polyether and isocyanate in a packaging box, enabling the mixed liquid to foam rapidly, placing the instrument in the center of the mixed liquid in the process, wrapping the instrument after foam forming, and playing a role in packaging.
Conventional semi-rigid foams for packaging are usually made by mixing a hard-foam polyether polyol with a soft-foam polyether polyol, or alternatively by mixing a hard-foam polyether polyol with a polymer polyol, using an open-cell silicone oil and/or an open-cell agent to obtain a higher open-cell content. The open-cell silicone oil and the open-cell agent directly influence the open-cell capability of the foam, the open-cell rate of the soft foam polyether polyol and the polymer polyol can also be influenced on the side surface, and the open-cell rate is often insufficient when the using amount of the soft foam polyether polyol and the polymer polyol is too low. However, the hard-foam polyether polyol and the soft-foam polyether polyol are often poor in compatibility due to large difference of molecular structures, a mixed system of the hard-foam polyether polyol and the soft-foam polyether polyol is often mixed, the compatibility of the open-cell silicone oil with the hard-foam polyether polyol and water is poor, and the cell opening agent is incompatible with the whole polyether polyol system. In addition, the polymer polyol itself is a suspended system and is easily separated. Therefore, the traditional full-water low-density spray foam formula often has poor uniformity, so that the mixing needs to be carried out again before use, the production efficiency is reduced, if the mixing is not uniform, the performance of the prepared foam can be greatly reduced, and even a corresponding foam product can not be obtained, and the full-water low-density spray foam often has low mechanical strength due to the large use of the soft-foam polyether polyol.
Disclosure of Invention
Therefore, the technical problem to be solved by the present invention is to overcome the defect of poor uniformity of the formula of the low-density semi-rigid foam in the prior art, so as to provide a semi-rigid foam, a preparation method and an application thereof, wherein the semi-rigid foam has the advantage of high uniformity and stability of the formula.
Therefore, the invention provides the following technical scheme:
the semi-rigid foam comprises the following raw materials in parts by weight:
Figure BDA0003188594840000021
the polyol composition is a first polyether polyol alone or comprises the following raw materials:
30-100 parts of first polyether polyol;
0-70 parts of polyester polyol and/or second polyether polyol;
the first polyether polyol is a bio-based polyol;
the second polyether polyol is a polyether polyol of non-bio-based polyols.
Optionally, the bio-based polyol is obtained by reacting an initiator, a bio-base and an epoxide;
the initiator includes, but is not limited to, at least one of sucrose, sorbitol, glycerol, trimethylolpropane, triethanolamine, diethanolamine, polyethylene glycol, water, ethylene glycol, propylene glycol, pentaerythritol, ethylenediamine, toluenediamine, urea, or mannich base;
the epoxide includes, but is not limited to, at least one of ethylene oxide, propylene oxide, butylene oxide, or epichlorohydrin.
Optionally, the bio-based includes, but is not limited to, at least one of palm oil, soybean oil, castor oil, or coconut oil.
Optionally, the functionality of the bio-based polyol is 3-6, the hydroxyl value is 50-500mgKOH/g, the viscosity is 100-50000mPa · s, the water content is less than 0.2%, the acid value is less than 0.1mgKOH/g, and the bio-based content is 5-35 wt%.
Optionally, the second polyether polyol has a functionality of 3-5, a hydroxyl value of 30-550mgKOH/g, a viscosity of 800-10000mPa · s, a water content of less than 0.2%, and an acid value of less than 0.1 mgKOH/g.
Optionally, the functionality of the polyester polyol is 2, the hydroxyl value is 300-450mgKOH/g, the viscosity is 2000-5000mPa · s, the water content is less than 0.2%, and the acid value is less than 0.1 mgKOH/g.
Optionally, the catalyst includes, but is not limited to, at least one of pentamethylene diethylenetriamine, triethylene diamine, N-dimethyl cyclohexylamine, N-dimethyl benzylamine, trimethyl hydroxyethyl ethylenediamine, dibutyl tin dilaurate, triethylene diamine, pentamethylene diethylenetriamine, tris (dimethylaminopropyl) hexahydrotriazine, N-dimethyl benzylamine.
Optionally, the surfactant includes, but is not limited to, silicone surfactants.
Optionally, the cross-linking agent includes, but is not limited to, one of N-403, glycerol, trimethylolpropane, and triethanolamine.
Optionally, the flame retardant includes, but is not limited to, one of dimethyl methylphosphonate, tris (2-chloroethyl) phosphate, triethyl phosphate, or tris (2-chloroethyl) phosphate.
The preparation method of the semi-rigid foam comprises the following steps of weighing raw materials according to a formula, and uniformly mixing the raw materials except isocyanate to obtain a mixture A;
adding isocyanate into the mixture A and uniformly mixing to obtain a mixture B;
the mixture B is aged.
Optionally, the curing step is performed at room temperature for 2-48 hours.
Optionally, the curing step is carried out at a temperature of 15-30 ℃ for 24-48 hours.
The invention provides application of the semi-rigid foam or the semi-rigid foam prepared by the method in serving as or preparing high-strength semi-rigid foam for packaging, filling materials and shock-absorbing and sound-absorbing materials in the field of automobiles.
The technical scheme of the invention has the following advantages:
1. the invention provides semi-rigid foam which comprises the following raw materials in parts by weight: 100 portions and 200 portions of isocyanate; 100 parts of a polyol composition; 0.5-5 parts of a surfactant; 0-5 parts of a crosslinking agent; 10-30 parts of water; 2-4 parts of a catalyst; 0-50 parts of a flame retardant; the polyol composition is a first polyether polyol alone or comprises the following raw materials: 30-100 parts of first polyether polyol; 0-70 parts of polyester polyol and/or second polyether polyol; the first polyether polyol is a bio-based polyol; the second polyether polyol is a polyether polyol of non-bio-based polyol;
the semi-rigid foam uses a rigid foam polyether system based on bio-based polyol, and simultaneously matches a little rigid foam polyether polyol or polyester polyol, and does not need any pore-opening agent, pore-opening silicone oil and polymer polyol, so that the polyol composition (the combination of other raw materials before the isocyanate is added) prepared by the invention is clear and transparent, has uniformity, can be placed at normal temperature for more than one year without any layering and turbidity, has more excellent physical properties, and reduces the cost.
2. The semi-rigid foam provided by the invention can be used for obtaining the strength packaging semi-rigid foam with different densities and compressive strengths by adjusting the proportion of different raw materials in the formula.
3. The preparation method of the semi-rigid foam is simple to operate, is carried out at room temperature, and is suitable for large-scale production.
Detailed Description
The following examples are provided to further understand the present invention, not to limit the scope of the present invention, but to provide the best mode, not to limit the content and the protection scope of the present invention, and any product similar or similar to the present invention, which is obtained by combining the present invention with other prior art features, falls within the protection scope of the present invention.
The examples do not show the specific experimental steps or conditions, and can be performed according to the conventional experimental steps described in the literature in the field. The reagents or instruments used are not indicated by manufacturers, and are all conventional reagent products which can be obtained commercially.
Example 1
This example provides a semi-rigid foam, comprising the following raw materials:
bio-based polyol 3450: 30g, optimized chemical production, the functionality is 3-4, the hydroxyl value is 430-470mgKOH/g, the viscosity is 1200-1800 mPa.s (25 ℃), the water content is 0.15%, the acid value is 0.02-0.03mgKOH/g, and the castor oil content is 5 wt%;
polyether polyol YD-4110: 40g, the functionality is 4-4.5, the hydroxyl value is 430-470mgKOH/g, the viscosity is 5000-7000 mPa.s (at 25 ℃), and the water content is less than 0.1 percent in the northeast Asia-east chemical production of Hebei; the acid value is less than 0.1% mgKOH/g;
polyester polyol PS-3152: 30g, produced by Spathane corporation, with a functionality of 2, a hydroxyl value of 305-325mgKOH/g, a viscosity of 2000-3000 mPa.s (25 ℃), and a water content of less than 0.15%; the acid value is less than 2-3% mgKOH/g;
catalyst: 1g of pentamethylene diethylenetriamine and 1g of triethylene diamine;
silicone surfactant: maillard M-88050.5 g;
water: 10g of a mixture;
flame retardant: 20g of tris (2-chloropropyl) phosphate;
isocyanate: 115.5g Wanhua WANNATE PM-200.
The preparation method of the poly-total-water low-density spray foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 2 hours at room temperature (15-30 ℃) to obtain semi-rigid foam.
Example 2
This example provides a semi-rigid foam, comprising the following raw materials:
bio-based polyol 8136: 70g, optimized chemical production, the functionality is 5-6, the hydroxyl value is 380-430mgKOH/g, the viscosity is 7000-10000 mPa.s (25 ℃), and the water content is 0.15 percent; the acid value is 0.02-0.03mgKOH/g, and the coconut oil content is 12 wt%;
polyether polyol GR-635B: 30g, high bridge petrochemical production, functionality of 4-5, hydroxyl value of 475-; the acid value is less than 0.001 mgKOH/g;
catalyst: 1g of N, N-dimethylcyclohexylamine, and 3g of N, N-dimethylbenzylamine.
Silicone surfactant: my graph L-69003.5 g;
water: 20g of the total weight of the mixture;
a crosslinking agent: 3.0g of triethanolamine;
flame retardant: 50g of tris (2-chloroethyl) phosphate;
isocyanate: 183.5g Tosoh millenate MR-200.
The preparation method of the poly-total-water low-density spray foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 48 hours at the room temperature of 15-30 ℃ to obtain semi-rigid foam.
Example 3
This example provides a semi-rigid foam, comprising the following raw materials:
bio-based polyol 451: 100g, optimized chemical production, functionality of 4-5, hydroxyl value of 420-460mgKOH/g, viscosity of 4000-7500 mPa.s (25 ℃), water content of 0.15 percent; the acid value is 0.02-0.03mgKOH/g, and the content of soybean oil is 25 wt%;
catalyst: 4g of trimethylhydroxyethylethylenediamine;
silicone surfactant: r-3070.5 g tertiary amine;
water: 15g of the total weight of the mixture;
a crosslinking agent: 1.5g of trimethylolpropane;
flame retardant: 30g of triethyl phosphate;
isocyanate: 152g, basf Lupranate M20S.
The preparation method of the poly-all-water polyurethane foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 48 hours at the room temperature of 15-30 ℃ to obtain semi-rigid foam.
Example 4
This example provides a semi-rigid foam, comprising the following raw materials:
bio-based polyol 8442: 60g, optimized chemical production, functionality of 4-5, hydroxyl value of 420-460mgKOH/g, viscosity of 4000-7500mPa & s (25 ℃), water content of 0.15%, acid value of 0.02-0.03mgKOH/g, palm oil content of 35 wt%;
polyether polyol NJ-330N: 10g, manufactured by Tankangning, functionality of 3, hydroxyl value of 32-36mgKOH/g, viscosity of 800-; the acid value is 0.02-0.03 mgKOH/g;
polyether polyol 3776: 30g, manufactured by optimization chemical (Binzhou) Co., Ltd., functionality of 4-5, hydroxyl value of 310-. Viscosity 1500-; the acid value is 0.02-0.03 mgKOH/g;
catalyst: 0.2g of dibutyltin dilaurate, 2g of triethylene diamine and 1g of pentamethylene diethylene triamine;
silicone surfactant: winning DC 1935 g;
water: 30g of the total weight of the mixture;
a crosslinking agent: 3g of glycerol;
flame retardant: 50g of tris (2-chloroethyl) phosphate;
isocyanate: 196g Hensmei Suprasec-5005.
The preparation method of the poly-all-water polyurethane foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 24 hours at the room temperature of 15-30 ℃ to obtain semi-rigid foam.
Example 5
This example provides a semi-rigid foam, comprising the following raw materials:
bio-based polyol 3450: 30g, optimized chemical production, the functionality is 3-4, the hydroxyl value is 430-470mgKOH/g, the viscosity is 1200-1800 mPa.s (25 ℃), the water content is 0.15%, the acid value is 0.02-0.03mgKOH/g, and the castor oil content is 5%;
polyether polyol TEP-3033: 40g, produced by China petrochemical Tianjin petrochemical company, the functionality is 3, and the hydroxyl value is 32.5-35.5 mgKOH/g. Viscosity of 900-1200 mPas (25 ℃), water content less than 0.1%; the acid value is less than 0.1% mgKOH/g;
polyester polyol KH-8425: 30g, production of a Jiangsu Kanghong new material, functionality of 2, hydroxyl value of 370-430mgKOH/g, viscosity of 3000-5000mPa & s (25 ℃), and water content of less than 0.15%; the acid value is less than 2-3% mgKOH/g;
catalyst: tris (dimethylaminopropyl) hexahydrotriazine 2g, N, N-dimethylbenzylamine 2 g;
silicone surfactant: maihao chemical industry S-3212 g;
water: 10g of a mixture;
a crosslinking agent: the weight of the chemical industry of Zhongshan is N-4035.0 g;
isocyanate: 151g scientific wound Desmodur 44V 20L.
The preparation method of the poly-all-water polyurethane foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 48 hours at the room temperature of 15-30 ℃ to obtain the full-water low-density spray foam.
Comparative example 1
This comparative example provides a semi-rigid foam having the following raw materials:
polyether polyol H635 SG: 50g, produced by Nanjing Hongbaoli, with the functionality of 4-5, the hydroxyl value of 480-520mgKOH/g, the viscosity of 6500-8000 mPa.s (at 25 ℃), and the water content of 0.15 percent; the acid value is 0.02-0.03 mgKOH/g;
polyether polyol NJ-330N: 30g, manufactured by Tanklini, the functionality is 3, the hydroxyl value is 32-36mgKOH/g, the viscosity is 800-; the acid value is 0.02-0.03 mgKOH/g.
Polyether polyol NJ-210N: 20g, manufactured by Tankangning, functionality 2, hydroxyl value 90-110mgKOH/g, viscosity 130-; the acid value is 0.02-0.03 mgKOH/g.
Catalyst: 1g of pentamethylene diethylenetriamine and 1g of triethylene diamine;
silicone surfactant: mei Dian L-5802 g;
a pore forming agent: winning wound O-5011 g;
water: 20g of the total weight of the mixture;
a crosslinking agent: 1.0g of glycerol;
flame retardant: 20g of tris (2-chloropropyl) phosphate;
isocyanate: 128g of Tosoh millenate MR-200.
The preparation method of the poly-all-water polyurethane foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 48 hours at the room temperature of 15-30 ℃ to obtain the full-water low-density spray foam.
Comparative example 2
This comparative example provides a semi-rigid foam having the following raw materials:
polyether polyol SU-450L: 50g, Dada Douguo, a functionality of 4-5, a hydroxyl value of 440-460 mgKOH/g. Viscosity 6000-10000 mPas (25 ℃), water content 0.15%; the acid value is 0.02-0.03 mgKOH/g;
polymer polyol FA-3630: 50g, available from Liya (Nanjing), with a functionality of 3 and a hydroxyl value of 21-24 mgKOH/g. Viscosity 2250-4000 mPas (25 ℃), water content 0.05%; the acid value is 0.02-0.03mgKOH/g, and the solid content is 30 percent.
Catalyst: 1g of pentamethylene diethylenetriamine, 2g of N, N-dimethylbenzylamine and 1g of potassium acetate;
silicone surfactant: mei Dian L-5802 g;
a pore forming agent: winning wound O-5012 g;
water: 15g of the total weight of the mixture;
a crosslinking agent: glycerol 1g
Flame retardant: 40g of tris (2-chloropropyl) phosphate;
isocyanate: 165g of Pasteur Lupranate M20S.
The preparation method of the poly-all-water polyurethane foam comprises the following steps:
(1) accurately weighing the isocyanate part except the isocyanate part according to the mass in the formula, putting the isocyanate part into a cup, and stirring for 60s at 200r/min to obtain a first mixture;
(2) pouring isocyanate into the first mixture obtained in the step (1), and stirring for 3s at 6000r/min to obtain a second mixture;
(3) and (3) quickly pouring the second mixture obtained in the step (2) into a foam container, and curing for 48 hours at the room temperature of 15-30 ℃ to obtain the full-water low-density spray foam.
Test examples
The all-water low-density spray foams obtained in the above examples and comparative examples were subjected to a cutting test, and the appearance of the conjugate polyether (conjugate polyether is a combination of other raw materials before addition of isocyanate) was observed for 1 year, and the foam free foam density and the compressive strength of the foam were measured. The free bubble density is tested according to the method of the national standard GB/T6343-95, and the compression strength is tested according to the method of the national standard GB/T8813-1988.
TABLE 1 test results
Figure BDA0003188594840000131
As can be seen from the above table, all-water polyurethane with excellent performance can be obtained by the methods of examples 1-5, the foam has excellent compressive strength, the combined polyether is transparent liquid in appearance, and can be kept transparent and uniform at normal temperature for more than one year. Specifically, the method comprises the following steps:
example 1 is an example of using a bio-based polyol in combination with a hard bubble polyether polyol and a hard bubble polyester polyol to give a foam with excellent properties.
Example 2 is an example where the bio-based polyol is used in combination with only the hard foam polyether polyol, resulting in a foam with excellent properties.
Example 3 example of the use of the biobased polyol alone, a foam with excellent properties was obtained.
Example 4 is an example of the use of a bio-based polyol in combination with a Mannich polyol and a small amount of a soft-foam polyether polyol to give a foam with excellent properties.
Example 5 is an example of using a bio-based polyol in combination with a large amount of a soft-bubble polyether polyol and a hard-bubble polyester polyol to give a foam with excellent properties.
In conclusion, the bio-based polyol can be mixed with most of hard foam polyether polyol, soft foam polyether polyol and polyester polyol, has a very wide application range and has excellent performance.
Comparative example 1 is a formulation for preparing a conventional semi-rigid foam using a mixture of a hard foam polyether polyol and a soft foam polyether polyol, and using an open-cell silicone oil and an open-cell agent.
Comparative example 2 is another formulation for the preparation of a semi-rigid foam using a rigid foam polyether polyol in combination with a polymer polyol, again requiring an open cell silicone oil and an open cell agent.
Comparative example 1 and example 2 gave foams with similar free bubble density, but the compressive strength of the foam obtained in example 2 was up to 85kPa, whereas comparative example 1 had only 32kPa, and the conjugate polyether of comparative example 1 was a yellowish turbid liquid in appearance with the risk of delamination.
Comparative example 2 and example 3 gave foams having similar free cell densities, and example 3 gave foams having much higher compressive strengths. And the combined polyether of example 3 is a dark yellow transparent liquid in appearance, while comparative example 2 is milky white in appearance due to the use of the polymer polyol, and delaminates after standing for one week, with very poor uniformity.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (8)

1. The semi-rigid foam is characterized by comprising the following raw materials in parts by weight:
Figure FDA0003188594830000011
the polyol composition is a first polyether polyol alone or comprises the following raw materials:
30-100 parts of first polyether polyol;
0-70 parts of polyester polyol and/or second polyether polyol;
the first polyether polyol is a bio-based polyol;
the second polyether polyol is a polyether polyol of non-bio-based polyols.
2. The semi-rigid foam of claim 1, wherein the bio-based polyol is derived from the reaction of a starter, a bio-based, and an epoxide;
the initiator includes, but is not limited to, at least one of sucrose, sorbitol, glycerol, trimethylolpropane, triethanolamine, diethanolamine, polyethylene glycol, water, ethylene glycol, propylene glycol, pentaerythritol, ethylenediamine, toluenediamine, urea, or mannich base;
the epoxide includes, but is not limited to, at least one of ethylene oxide, propylene oxide, butylene oxide, or epichlorohydrin.
3. The semi-rigid foam of claim 2, wherein the bio-based includes, but is not limited to, at least one of palm oil, soybean oil, castor oil, or coconut oil.
4. Semi-rigid foam according to any one of claims 1 to 3, characterized in that the biobased polyol has a functionality of 3 to 6, a hydroxyl value of 50 to 500mgKOH/g, a viscosity of 100-50000 mPas, a water content of < 0.2%, an acid value of <0.1mgKOH/g and a biobased content of 5% to 35% by weight.
5. A process for preparing a semi-rigid foam as claimed in any one of claims 1 to 4, characterized in that the raw materials are weighed according to the formulation and the raw materials other than isocyanate are mixed homogeneously to give a mixture A;
adding isocyanate into the mixture A and uniformly mixing to obtain a mixture B;
the mixture B is aged.
6. The process for the preparation of a semi-rigid foam according to claim 5, wherein said curing step is carried out at room temperature for a period of 2 to 48 hours.
7. The process for the preparation of a semi-rigid foam according to claim 6, characterized in that said curing step is carried out at a temperature of 15 to 30 ℃ for a time of 24 to 48 hours.
8. Use of the semi-rigid foam according to any one of claims 1 to 4 or the semi-rigid foam produced by the process according to any one of claims 5 to 7 as or for the production of high-strength semi-rigid foams for packaging, filling materials, shock-absorbing and sound-absorbing materials in the automotive field.
CN202110869601.6A 2021-07-30 2021-07-30 Semi-rigid foam and preparation method and application thereof Pending CN113773465A (en)

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CN114853974A (en) * 2022-06-20 2022-08-05 河北亚东化工集团有限公司 Polyurethane combined polyether for metal carving board and preparation method and application thereof

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CN110117352A (en) * 2019-05-31 2019-08-13 吉林大学 A kind of palm oil-base polyurethane cellular material and preparation method thereof
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CN107353389A (en) * 2017-07-14 2017-11-17 青岛科技大学 A kind of biomass-based hard polyurethane foams of high opening rate and preparation method thereof
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Application publication date: 20211210