CN113770344A - Arrangement structure and operation method for cast blank cleaning and stockpiling area - Google Patents

Arrangement structure and operation method for cast blank cleaning and stockpiling area Download PDF

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Publication number
CN113770344A
CN113770344A CN202111013497.7A CN202111013497A CN113770344A CN 113770344 A CN113770344 A CN 113770344A CN 202111013497 A CN202111013497 A CN 202111013497A CN 113770344 A CN113770344 A CN 113770344A
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CN
China
Prior art keywords
casting
blank
rolling
workshop
cleaning
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Pending
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CN202111013497.7A
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Chinese (zh)
Inventor
张勇
罗高强
胡元祥
王庆
刘强
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CISDI Engineering Co Ltd
CISDI Technology Research Center Co Ltd
CISDI Research and Development Co Ltd
Original Assignee
CISDI Engineering Co Ltd
CISDI Research and Development Co Ltd
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Publication date
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Priority to CN202111013497.7A priority Critical patent/CN113770344A/en
Publication of CN113770344A publication Critical patent/CN113770344A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D45/00Equipment for casting, not otherwise provided for

Abstract

The invention belongs to the technical field of bar production in ferrous metallurgy industry, and provides an arrangement structure and an operation method of a cast blank cleaning and stacking area, wherein the arrangement structure comprises a casting workshop and a rolling workshop, a cast blank cleaning and stacking area which is shared by the casting workshop and the rolling workshop and is directly controlled by one of the casting workshop and the rolling workshop is arranged between the casting workshop and the rolling workshop, the cast blank cleaning and stacking area consists of a material level, a material conveying level, a blank transfer roller way, a blank storage position and a traveling crane, the material supply level corresponds to the casting flow of a casting machine in the casting workshop, the material conveying level corresponds to a blank conveying roller way of rolling equipment in the rolling workshop, and the material supply level is directly connected with the material conveying level through the blank transfer roller way; the blank is deposited the position and is set up to a plurality ofly to distribute in one side or both sides of blank transfer roll table, and the blank is deposited and is carried out the blank through the driving between position and the blank transfer roll table and transport. The arrangement structure has the advantages of simple and convenient control, low construction cost, easy realization of industrial production and obvious economic benefit.

Description

Arrangement structure and operation method for cast blank cleaning and stockpiling area
Technical Field
The invention belongs to the technical field of ferrous metallurgy continuous casting production, and particularly relates to an arrangement structure of a cast blank cleaning and stockpiling area and an operation method.
Background
From the beginning of the twentieth century and the fifties, the continuous casting production process starts in metal smelteries of European and American countries, and compared with the traditional die casting process, the process for directly casting and forming liquid metal into blanks by a continuous casting machine greatly shortens the production time and improves the working efficiency. However, the produced blank has more surface and subcutaneous defects, so that a blank cleaning area and a blank storage area are specially arranged in a casting shop to clean and store the blank. In the foundry plant, at least one bay is generally provided for the above-mentioned functions. The qualified billets are directly conveyed to a rolling workshop or are conveyed to the rolling workshop after being stacked and cooled in a casting workshop, and the billets conveyed to the rolling workshop are directly rolled or are off-line to a billet stacking area of the rolling workshop according to a rolling plan to be rolled for subsequent rolling. In the mill room, at least one bay is generally also provided for the above-mentioned functions. The above-described process arrangements for providing stock dump areas in the casting shop and the rolling shop, respectively, are long standing typical arrangements. However, the following problems exist:
1) when a factory building is built, the investment of traveling cranes, factory buildings, floor hardening and the like needs to be correspondingly configured every time a blank stockpiling area is added, and the investment cost is increased. Taking a one-span billet storage area of a certain steel mill as an example, the width of the one-span billet storage area is 30m, the length of the one-span billet storage area is 260m, 2 12.5t +12.5t rotary clamp cranes are configured, and the investment of the unit factory building area is 2500 yuan/m2The unit price of the crane is 2500000 Yuan/platform. The investment across the billet storage area is 30 × 260 × 2500+2 × 2500000 ═ 24500000, namely 2450 ten thousand yuan.
2) Along with the improvement of the understanding level of metallurgy workers to the casting process of the smelting process, the quality of the produced casting blank is greatly improved, a lot of blanks produced by a casting workshop do not need to directly enter the rolling workshop for rolling through offline cleaning and stockpiling links, and in production operation, when a blank stockpiling area is added, the distance between the blanks transported from the casting workshop to the rolling workshop is at least prolonged by 30m, so that the temperature drop of the casting blank is increased. In a steel mill with annual output of 1000 ten thousand tons, nearly thousand tons of standard coal are wasted every year when the high-temperature blank is reduced by 5 ℃.
3) The blank storage area is a buffer area for the casting process and the rolling process, and the blank storage areas are respectively arranged in the casting workshop and the rolling workshop, so that the stability in the production process is improved (even if a casting machine fails, the rolling plan is not influenced), and the inventory cost is increased.
4) And the casting shop and the rolling shop are respectively provided with a blank stacking area, when a rolling plan is prepared, only the stacking condition of blanks in the rolling shop is considered, and the prepared rolling plan is a local optimal plan, but a global optimal rolling plan cannot be prepared according to the blank stacking condition in the casting shop.
Disclosure of Invention
In view of the above, the present invention aims to provide an arrangement structure and an operation method for a cast blank clearing and stockpiling area, which are easy to control, low in construction cost, easy to implement industrial production, and have obvious economic benefits, and aims to solve the problem of resource waste in the production process.
The invention is realized by the following technical scheme:
an arrangement structure of a cast blank cleaning and stacking area comprises a casting workshop and a rolling workshop, wherein a cast blank cleaning and stacking area which is shared by the casting workshop and the rolling workshop and belongs to one of the casting workshop and the rolling workshop for direct control is arranged between the casting workshop and the rolling workshop; the blank is deposited the position and is set up to a plurality ofly to distribute in one side or both sides of blank transfer roll table, and the blank is deposited and is carried out the blank through the driving between position and the blank transfer roll table and transport.
Furthermore, the casting blank cleaning and stacking area occupies a plant floor layout with at least one span, and one span of the plant floor layout is an area between two adjacent plant columns.
Further, the casting machine is continuous casting or die casting; the casting flows of the casting machine correspond to the cooling molds arranged in the casting machine in a one-to-one mode.
Further, a heating device is arranged between the material feeding position and the rolling device.
Further, the number of the feeding positions is not less than the number of the casting machines and not more than the sum of the casting flow numbers of all the casting machines.
Further, the material feeding position is roller bed feeding or/and cross trolley feeding.
Further, the blank storage position is provided with one or more of a heat-insulating cover, a slow cooling pit or a rapid cooling pit, the heat-insulating cover is positioned above the terrace, and the slow cooling pit and the rapid cooling pit are positioned below the terrace.
Further, the casting blank cleaning and stacking area further comprises a blank cleaning position, and the blank cleaning position is respectively used for carrying out blank transportation between the blank cleaning position and the blank storage position and between the blank cleaning position and the blank transportation roller way through a travelling crane.
The invention also provides an operation method based on the arrangement structure of the cast blank cleaning and stacking area, which comprises the following steps:
enabling a casting shop and a rolling shop to share a set of casting blank cleaning stockpiling area, and performing subordinate control on the casting blank cleaning stockpiling area by the casting shop or the rolling shop; taking the storage conditions of all blanks in the casting blank storage area as one of reference factors for making a rolling plan in a rolling workshop; directly conveying the blanks produced in the casting shop to a rolling shop for direct rolling without staying in a casting blank cleaning and stacking area, wherein the direct rolling proportion is not less than 5 percent and is as follows: the number of direct transfer of the production billets from the casting shop per unit time to the rolling shop via the billet transfer table is divided by the total number of production billets from the casting shop per unit time.
The invention has the advantages that:
1. the arrangement structure of the cast blank cleaning and stockpiling area can help to reduce the area of the blank stockpiling area when a factory building is built so as to reduce the investment cost of the factory building, floor hardening and traveling crane; the distance for conveying the high-temperature blank from the casting workshop to the rolling workshop is shortened, and the temperature drop of the blank in the transportation process is favorably reduced; the stock cost of the blank can be reduced, and conditions are provided for making all the optimal rolling plans.
2. The operation method for cleaning the stockpiling area of the casting blank is simple and convenient to control, easy to realize industrial production and obvious in economic benefit.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic illustration of a billet stockpile clean-up zone (owned by the foundry) according to an embodiment of the present invention;
FIG. 2 is a schematic view of a billet stockpile clearing zone (belonging to a rolling mill plant) according to an embodiment of the present invention;
FIG. 3 is a natural cooling pattern of the billet stockpiling zone according to the embodiment of the present invention;
FIG. 4 is a cooling pattern of the heat-retaining cover of the billet stocking area according to the embodiment of the present invention;
FIG. 5 is a view of a quench pit cooling version of a billet stockpile area according to an embodiment of the invention;
FIG. 6 is a quench pit cooling version of the billet stockpile area of an embodiment of the invention;
reference numerals: 1 is a material supply level, 2 is a material conveying level, 3 is a blank transfer roller way, 4 is a blank storage level, 5 is a blank cleaning level, 6 is a casting workshop, 7 is a rolling workshop, 8 is a factory building column, 9 is heating equipment, 10 is rolling equipment, 11 is a blank conveying roller way, 12 is a casting machine, 13 is a casting flow, 14 is a blank, 15 is a travelling crane, 16 is a terrace, 17 is a heat preservation cover, 18 is a slow cooling pit, and 19 is a rapid cooling pit.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention in a schematic way, and the features in the following embodiments and examples may be combined with each other without conflict.
Example one
As shown in fig. 1, the arrangement structure of the billet casting cleaning stockpiling area provided by the invention comprises a casting shop 6 and a rolling shop 7, and a billet casting cleaning stockpiling area shared by the casting shop 6 and the rolling shop 7 and belonging to the casting shop for direct control is arranged between the casting shop 6 and the rolling shop 7, namely the casting shop 6, the billet casting cleaning stockpiling area and the rolling shop 7 are arranged in sequence from a billet circulation direction. Wherein: the casting blank cleaning and stacking area occupies a plant planar layout with at least one span, and one span of the plant planar layout is an area between two adjacent plant columns 8; in the example, the casting blank cleaning and stacking area occupies a two-span plant floor layout, and other blank stacking areas are not arranged between the casting shop 6 and the rolling shop 7 except the casting blank cleaning and stacking area; the casting shop 6 functions as a casting process for cooling liquid molten steel to a solid cast billet 14 having a certain geometry, which may be a continuous casting process, a die casting process, etc., and the casting shop 6 may contain facilities required for the continuous casting process and/or facilities required for the die casting process, etc., such as the casting machine 12; the rolling plant 7 has the function of rolling the billet 14 produced in the casting plant 6 by means of the rolling plant 10, while the billet 14 may be heated and then rolled by means of the heating plant 9 with a heating function before rolling, or may be directly rolled without the heating plant 9 with a heating function; the casting blank cleaning and stacking area consists of a material level 1, a feeding level 2, a blank transferring roller way 3, a blank storage level 4, a blank cleaning level 5 and a travelling crane 15, wherein the material level 1 corresponds to a casting flow 13 of a casting machine 12 of a casting workshop 6, namely the material level 1 is an inlet position of a cast blank 14 entering the casting blank cleaning and stacking area, the number of the material level 1 depends on the number of the casting machines 12 and the number of the casting flows 13 of the casting machines, the requirement that the number of the material level 1 is not less than the number of the casting machines 12 and not more than the sum of the numbers of the casting flows 13 of the casting machines 12 is met, the feeding level 2 corresponds to a blank conveying roller way 11 of a rolling device 10 of the rolling workshop 7, and the material level 1 is directly connected with the feeding level 2 through the blank transferring roller way 3; the blank storage positions 4 are arranged in a plurality and distributed on one side or two sides of the blank transfer roller way 3, blanks 14 are transferred between the blank storage positions 4 and the blank transfer roller way 3 through a travelling crane 15, and the stored blanks are directly from blanks which are arranged below the blank transfer roller way 3 or/and blanks cleaned through the blank cleaning positions or/and blanks which are transported to the blank cleaning storage area from the outside or/and other blanks; the blank cleaning position 5 is set to be one, is positioned on one side of the blank transfer roller way 3, and can not be arranged in the blank cleaning and stacking area according to the actual situation, the defect on the blank can be removed through manpower or/and machine equipment for subsequent use, and the blank cleaning position 5 is respectively used for transferring the blank 14 between the blank storage position 4 and the blank transfer roller way 3 through the travelling crane 15.
The operation method of the arrangement structure of the cast blank cleaning and stacking area comprises the following steps: the casting blank stockpiling area is affiliated to a casting workshop and is directly managed by the casting workshop, but not managed by a third party or not managed by the casting workshop and a rolling workshop together, and when a rolling plan is prepared, the condition that all the blanks in the casting blank cleaning stockpiling area are stockpiled is fully considered, so that the casting blanks produced by the casting workshop are directly conveyed to the rolling workshop through a blank transfer roller way to be rolled or/and are directly heated and then rolled as far as possible, and the direct conveying rolling proportion is not lower than 5%. Wherein the direct rolling proportion is the number of the production blanks in the casting shop in unit time directly conveyed to the rolling shop through the blank transfer roller bed, and is divided by the total number of the production blanks in the casting shop in unit time.
By adopting the scheme, the arrangement structure and the operation method can reduce the area of a blank stock storage area and reduce the investment cost of a factory building, floor hardening and traveling crane during the construction of the factory building; the distance of conveying the high-temperature blank from the casting workshop to the rolling workshop is shortened, and the temperature drop of the blank in the conveying process is reduced; the stock cost of the billet is reduced, and conditions are provided for making a complete optimal rolling plan.
The casting strand 13 of the casting machine 12 in this embodiment is the number of cooling molds of each casting machine 12, that is, the number of casting strands, and the number of casting strands 13 is three, and it is determined that three billets 14 can be produced simultaneously by each casting machine, and in this embodiment, there are two casting machines 12, and six billets 14 can be produced simultaneously.
The feeding position 2 in the embodiment adopts roller bed feeding. The feeding position 2 in the form of roller feeding is directly connected with the blank conveying roller way 11 of the rolling workshop 7, so that the high-temperature blanks 14 produced in the casting workshop 6 can be directly conveyed to the rolling workshop 7 through the blank transferring roller way 3, the feeding position 2 and the blank conveying roller way 11 in sequence, and the blanks produced in the casting workshop are directly conveyed to the rolling workshop 7 for direct-feeding rolling; of course, in different embodiments, the feeding position 2 can also adopt a cross trolley feeding. The feed level 2 in the form of a cross-trolley is thus indirectly connected to the slab-conveying roller table 11 of the rolling mill 7, and it is possible to return the slabs 14 in the heating device 9 arranged between the rolling devices 10 via the feed level 2 in the form of a cross-trolley to the slab-cleaning stockpiling area. If the feeding position 2 adopts roller feeding or cross trolley feeding at the same time, the two functions are achieved at the same time.
The traveling crane 15 in this embodiment can take the billets 14 off the billet transfer roller table 3 to the billet storage position 4 or the billet cleaning position 5, and can also directly take the billets 14 produced in the casting shop 6 out of the incoming material position 2 to the billet cleaning and stacking area. The travelling crane 13 can also bring the blanks 14 to the blank transfer roller table 3 to be sent to the rolling workshop 7, and can also be transported out of the blank cleaning and storing area to other areas in the forms of automobile transportation and the like.
As shown in fig. 3-6, the blank storage location 4 in the slab cleaning and stacking area in the embodiment functions to store blanks, and the blanks in the storage location 4 are further cooled, and the blank storage location includes natural cooling (fig. 3), or/and heat preservation cover cooling (fig. 4), or/and slow cooling pit cooling (fig. 5), or/and quenching pit cooling (fig. 6), wherein the natural cooling form of the blank storage location 4 is to stack the blanks directly on the terrace 16 to form a blank stack, and the blanks are cooled in the natural environment; the blank storage position 4 is in the form of a heat preservation cover which is formed by adding a heat preservation cover 17 with a heat preservation function on a blank stack in a natural cooling form and is used for reducing the temperature reduction speed of a casting blank; the blank storage position 4 is a deep pit lower than a terrace 16, and the blank 14 is placed in a slow cooling pit 18 and used for reducing the temperature drop speed of the casting blank; the quench pit of the stock storage location 4 is in the form of a pit below the floor 16, and cooling water cools the stock 14 in the quench pit 19.
Example two
As shown in fig. 2, the present embodiment is different from the first embodiment in that: the slab cleaning stockpiling area arranged between the casting shop 6 and the rolling shop 7 is also shared by the two, but is only subordinate to the rolling shop 7 for direct control, and the principle is the same as that of the first embodiment, and is not described again.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. An arrangement structure of a cast blank cleaning and stacking area comprises a casting workshop (6) and a rolling workshop (7), and is characterized in that the casting blank cleaning and stacking area which is shared by the casting workshop and the rolling workshop and is directly controlled by one of the casting workshop and the rolling workshop is arranged between the casting workshop and the rolling workshop, the casting blank cleaning and stacking area consists of a material level (1), a material feeding level (2), a blank transfer roller way (3), a blank storage level (4) and a travelling crane (15), the material feeding level corresponds to a casting flow (13) of a casting machine (12) of the casting workshop, the material feeding level corresponds to a blank conveying roller way (11) of rolling equipment (10) of the rolling workshop, and the material feeding level are directly connected through the blank conveying roller way; the blank storage positions are arranged in a plurality of positions and distributed on one side or two sides of the blank transfer roller way, and the blanks (14) are transferred between the blank storage positions and the blank transfer roller way through a travelling crane.
2. Arrangement of cast slab cleaning and stocking areas according to claim 1, characterized in that said areas occupy a plant floor plan of not less than one span, a span of which is the area between two adjacent plant pillars (8).
3. The cast billet dump zone arrangement as claimed in claim 1, wherein the casting machine is continuous casting or die casting; the casting flows of the casting machine correspond to the cooling molds arranged in the casting machine in a one-to-one mode.
4. Arrangement for cast billet clean-up stockpiling according to claim 1, characterized in that a heating device (9) is provided between the feed location and the rolling device.
5. The cast billet dump zone arrangement as claimed in claim 1, wherein the number of the stock levels is not less than the number of casters and not more than the sum of the number of streams of all casters.
6. The arrangement of cast billet clean-up stockpiling zone of claim 1, wherein the feeding position is roller bed feeding or/and cross trolley feeding.
7. Arrangement of cast billet clearing stockpile area according to claim 1, characterized in that the billet storage site is provided with one or more of a heat insulation cover (17) above the floor (16), a slow cooling pit (18) or a quench pit (19) below the floor.
8. Arrangement of a cast slab cleaning and stockpiling section according to any one of claims 1 to 7, wherein the slab cleaning and stockpiling section further comprises a slab cleaning position (5) for slab transfer between the slab storage position and the slab transfer roller table by a traveling crane.
9. A method of operating a cast billet clearing dump zone arrangement as claimed in any one of claims 1 to 9, comprising:
enabling a casting shop and a rolling shop to share a set of casting blank cleaning stockpiling area, and performing subordinate control on the casting blank cleaning stockpiling area by the casting shop or the rolling shop;
taking the storage conditions of all blanks in the casting blank storage area as one of reference factors for making a rolling plan in a rolling workshop;
directly conveying the blanks produced in the casting shop to a rolling shop for direct rolling without staying in a casting blank cleaning and stacking area, wherein the direct rolling proportion is not less than 5 percent and is as follows: the number of direct transfer of the production billets from the casting shop per unit time to the rolling shop via the billet transfer table is divided by the total number of production billets from the casting shop per unit time.
CN202111013497.7A 2021-08-31 2021-08-31 Arrangement structure and operation method for cast blank cleaning and stockpiling area Pending CN113770344A (en)

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CN202111013497.7A CN113770344A (en) 2021-08-31 2021-08-31 Arrangement structure and operation method for cast blank cleaning and stockpiling area

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CN202111013497.7A CN113770344A (en) 2021-08-31 2021-08-31 Arrangement structure and operation method for cast blank cleaning and stockpiling area

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CN1136477A (en) * 1995-01-11 1996-11-27 梯品斯股份有限公司 Intermediate thickness steel slab continuous casting machine and multiple furnace process line with slab storage and slab sequencing
CN1150557A (en) * 1995-08-02 1997-05-28 丹尼利机械厂联合股票公司 Method for continuous casting of long products and relative continuous casting line
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US20100147484A1 (en) * 2007-08-24 2010-06-17 Dieter Rosenthal Method and device for manufacturing a metal strip by means of continuous casting and rolling
CN103480647A (en) * 2013-09-18 2014-01-01 陕西钢铁集团有限公司 Device and method for manufacturing reinforcing steel bars by means of directly rolling small square billets at low temperatures without heating
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CN1136477A (en) * 1995-01-11 1996-11-27 梯品斯股份有限公司 Intermediate thickness steel slab continuous casting machine and multiple furnace process line with slab storage and slab sequencing
CN1150557A (en) * 1995-08-02 1997-05-28 丹尼利机械厂联合股票公司 Method for continuous casting of long products and relative continuous casting line
CN1491137A (en) * 2001-02-26 2004-04-21 Method of operating casting-rolling plant
US20100147484A1 (en) * 2007-08-24 2010-06-17 Dieter Rosenthal Method and device for manufacturing a metal strip by means of continuous casting and rolling
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CN103480647A (en) * 2013-09-18 2014-01-01 陕西钢铁集团有限公司 Device and method for manufacturing reinforcing steel bars by means of directly rolling small square billets at low temperatures without heating
CN213953144U (en) * 2020-11-13 2021-08-13 中冶赛迪工程技术股份有限公司 Back-to-back epitaxial steelmaking arrangement structure

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Application publication date: 20211210