CN113770337A - PC rod iron has melt-casting device of rust cleaning function - Google Patents

PC rod iron has melt-casting device of rust cleaning function Download PDF

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Publication number
CN113770337A
CN113770337A CN202110904767.7A CN202110904767A CN113770337A CN 113770337 A CN113770337 A CN 113770337A CN 202110904767 A CN202110904767 A CN 202110904767A CN 113770337 A CN113770337 A CN 113770337A
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CN
China
Prior art keywords
rod
connecting rod
tail end
casting device
rotating roller
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Granted
Application number
CN202110904767.7A
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Chinese (zh)
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CN113770337B (en
Inventor
张成龙
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Shandong Gangfeng New Material Technology Co ltd
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Shandong Gangfeng New Material Technology Co ltd
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Priority to CN202110904767.7A priority Critical patent/CN113770337B/en
Publication of CN113770337A publication Critical patent/CN113770337A/en
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Publication of CN113770337B publication Critical patent/CN113770337B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/06Heating or cooling equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a casting device with a rust removing function for a PC steel bar, which comprises a device base, an electric telescopic rod and a movable rod, wherein a water pump is installed on the outer side of an output pipeline, a fixed plate is arranged on the outer side of the tail end of the output pipeline, a first die is installed on the side surface of the fixed plate, the movable plate is arranged on the side surface of the first die, a second die is arranged on the left side of the movable plate, the electric telescopic rod is connected to the right side of the second die, and the movable rod is arranged between fixed supports. This founding device that PC rod iron has rust cleaning function is provided with driving motor, and driving motor's end is provided with driving pulley, makes a motor hunger can drive rotatory roller and the tight piece of clamp simultaneously and rotate, makes the device can reduce the outside that the energy used rotatory roller and be provided with solid fixed ring, and solid fixed ring's the outside is provided with the cleaning brush, can make the device can recycle discarded PC rod iron to this realizes the energy-conservation and the environmental protection of device.

Description

PC rod iron has melt-casting device of rust cleaning function
Technical Field
The invention relates to the technical field of PC steel bar casting, in particular to a casting device with a rust removing function for a PC steel bar.
Background
The steel bar for prestressed concrete is a prestressed steel material with high technical content developed by japan high frequency heating corporation in the 60 th 20 th century, and japanese patent was granted in 1964, and belongs to an intermediate strength level among the prestress strength levels. Because the high-strength prestressed concrete bar has the characteristics of high strength toughness, low looseness, strong bond force with concrete, good weldability, upsetting property, material saving and the like, the high-strength prestressed concrete bar is widely applied to prestressed components such as high-strength prestressed concrete centrifugal pipe piles, electric poles, overhead piers, railway sleepers and the like abroad, has a very wide market in the world, particularly Asia, and has the advantages of more important economic growth point of the national economic construction and obvious improvement of the living standard of people along with the rapid development of the national economic construction and the remarkable improvement of the living standard of people, the continuous improvement of the production quality and the reduction of the price of the PC steel bar, and the further understanding of a series of benefits brought by the high performance-price ratio of the building steel by people, the application of the PC steel bar is more and more common, and the demand is steadily increased.
At present, when a PC steel bar is recycled and reused in the market, dust and rust on the surface of the steel bar need to be cleared away in advance, and then casting is carried out, and the existing device for clearing the rust cannot adapt to the steel bars with different lengths and different diameters, so that a melt casting device with a rust removing function for the PC steel bar is provided, and the problems are solved conveniently.
Disclosure of Invention
The invention aims to provide a melting and casting device with a rust removing function for a PC steel bar, which aims to solve the problems that dust and rust on the surface of the steel bar need to be cleared away in advance when the PC steel bar is recycled and reused in the market at present, and then the existing rust removing device cannot adapt to steel bars with different lengths and diameters after melting and casting.
In order to achieve the purpose, the invention provides the following technical scheme: a casting device with a rust removing function for a PC steel bar comprises a device base, an electric telescopic rod and a movable rod, wherein a first limiting sliding groove is formed in the upper surface of the device base, a telescopic spring is arranged inside the first limiting sliding groove, the tail end of the telescopic spring is connected with a sliding support, a supporting plate is installed on the side surface of the sliding support, a driving motor is installed on the upper surface of the supporting plate, driving belt wheels are arranged on the outer side of a rotating shaft of the driving motor, a driving belt is connected between the driving belt wheels, the tail end of the driving motor is respectively connected with a clamping block and a rotating roller, a fixing ring is arranged on the outer surface of the rotating roller, a cleaning brush is arranged on the outer surface of the fixing ring, a first connecting rod and a second connecting rod are arranged inside the rotating roller, a second limiting sliding groove is formed in the tail end of the first connecting rod, and the front end of the second connecting rod is arranged inside the second limiting sliding groove, the outer side of the first limit chute and the outer surface of the sliding bracket are both provided with a fixed bracket, the middle position of the bottom surface of the base of the device is provided with a first conveyor belt, a second conveyor belt is arranged at the tail end of the first conveyor belt, two ends of the outer side of the second conveyor belt are provided with supporting frames, the bottom of the tail end of the second conveyor belt is provided with a heating box, a heating element is arranged inside the shell of the heating box, an output pipeline is arranged at the bottom of the side surface of the heating box, a water pump is arranged outside the output pipeline, a fixed plate is arranged on the outer side of the tail end of the output pipeline, a first die is arranged on the side surface of the fixed plate, a movable plate is arranged on the side surface of the first mold, a second mold is arranged on the left side of the movable plate, the right side of the second die is connected with an electric telescopic rod, and a movable rod is arranged between the fixed supports.
Preferably, the first limiting sliding grooves are symmetrically formed in the upper surface of the device base, the sliding support is fixedly connected with the tail ends of the telescopic springs, and the sliding support forms a sliding structure in the first limiting sliding grooves through the telescopic springs.
Preferably, the support plate is fixedly connected with the sliding support, the driving motors are symmetrically arranged on the upper surface of the support plate, and the sizes of the driving belt wheels on the driving motors are unequal.
Preferably, the clamping block is circular, and a groove-shaped structure is arranged in the middle of the clamping block.
Preferably, the fixed ring is uniformly distributed on the outer surface of the rotating roller, the cleaning brush is uniformly distributed on the outer surface of the fixed ring, and the connecting part of the middle position of the rotating roller is in a tooth shape.
Preferably, the first connecting rod and the second connecting rod are fixedly connected with the rotating roller, the tail end of the second connecting rod is T-shaped, and the first connecting rod and the second connecting rod are in sliding connection.
Preferably, the heating box has a hollow shell, the heating elements are uniformly distributed in the heating box shell, and the heating elements are fixedly connected with the heating box shell.
Preferably, the movable plate forms a sliding structure through an electric telescopic rod, and the position of the first mold corresponds to the position of the second mold.
Compared with the prior art, the invention has the beneficial effects that: this PC rod iron has founding device of rust cleaning function:
(1) the device is provided with a driving motor, the tail end of the driving motor is provided with a driving belt wheel, so that one motor can simultaneously drive the rotating roller and the clamping block to rotate, the energy consumption of the device can be reduced, the outer side of the rotating roller is provided with a fixing ring, the outer side of the fixing ring is provided with a cleaning brush, and the device can recycle waste PC steel bars, thereby realizing the energy conservation and environmental protection of the device;
(2) be provided with and press from both sides tight piece, the shape that presss from both sides tight piece is circular, and the intermediate position that presss from both sides tight piece has seted up the cell type structure, is provided with sliding bracket, and sliding bracket can slide along first spacing spout under expanding spring's effect, makes the device can adapt to the rod iron of different length and different diameters.
Drawings
FIG. 1 is a schematic diagram of a main sectional structure of a casting device with a rust removing function for a PC steel bar of the invention;
FIG. 2 is a schematic diagram of a top view structure of a casting device with a rust removing function for a PC steel bar according to the invention;
FIG. 3 is a schematic side view of a casting device with a rust removing function for a PC steel bar according to the present invention;
FIG. 4 is a schematic side sectional view of a base of a casting apparatus with a rust removing function for a PC steel bar according to the present invention;
FIG. 5 is a schematic side sectional view of a heating box of the melt casting device with a rust removing function for the PC steel bar of the invention;
FIG. 6 is a schematic structural diagram of a part A of a casting device with a rust removing function for a PC steel bar in FIG. 2;
in the figure: 1. a device base; 2. a first limiting chute; 3. a tension spring; 4. a sliding support; 5. a support plate; 6. a drive motor; 7. a drive pulley; 8. a drive belt; 9. a clamping block; 10. a rotating roller; 11. a fixing ring; 12. a cleaning brush; 13. a first connecting rod; 14. a second connecting rod; 15. a second limiting chute; 16. fixing a bracket; 17. a first conveyor belt; 18. a second conveyor belt; 19. a support frame; 20. a heating box; 21. a heating element; 22. an output pipe; 23. a water pump; 24. a fixing plate; 25. a first mold; 26. a movable plate; 27. a second mold; 28. an electric telescopic rod; 29. a movable rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a melting casting device of a PC steel bar with a rust removing function comprises a device base 1, a first limiting chute 2, an expansion spring 3, a sliding support 4, a support plate 5, a driving motor 6, a driving belt wheel 7, a driving belt 8, a clamping block 9, a rotating roller 10, a fixing ring 11, a cleaning brush 12, a first connecting rod 13, a second connecting rod 14, a second limiting chute 15, a fixing support 16, a first conveying belt 17, a second conveying belt 18, a support frame 19, a heating box 20, a heating element 21, an output pipeline 22, a water pump 23, a fixing plate 24, a first mold 25, a movable plate 26, a second mold 27, an electric expansion rod 28 and a movable rod 29, wherein the first limiting chute 2 is arranged on the upper surface of the device base 1, the expansion spring 3 is arranged inside the first limiting chute 2, the tail end of the expansion spring 3 is connected with the sliding support 4, the support plate 5 is arranged on the side surface of the sliding support 4, the upper surface of the supporting plate 5 is provided with a driving motor 6, the outer side of a rotating shaft of the driving motor 6 is provided with driving belt wheels 7, a driving belt 8 is connected between the driving belt wheels 7, the tail end of the driving motor 6 is respectively connected with a clamping block 9 and a rotating roller 10, the outer surface of the rotating roller 10 is provided with a fixing ring 11, the outer surface of the fixing ring 11 is provided with a cleaning brush 12, the inside of the rotating roller 10 is provided with a first connecting rod 13 and a second connecting rod 14, the tail end of the first connecting rod 13 is provided with a second limiting sliding chute 15, the front end of the second connecting rod 14 is arranged inside the second limiting sliding chute 15, the outer side of the first limiting sliding chute 2 and the outer surface of the sliding support 4 are both provided with a fixed support 16, the middle position of the bottom surface of the device base 1 is provided with a first conveying belt 17, the tail end of the first conveying belt 17 is provided with a second conveying belt 18, and both ends of the outer side of the second conveying belt 18 are provided with support frames 19, the bottom of the tail end of the second conveyor belt 18 is provided with a heating box 20, a heating element 21 is arranged inside the shell of the heating box 20, the bottom of the side surface of the heating box 20 is provided with an output pipeline 22, a water pump 23 is installed on the outer side of the output pipeline 22, a fixing plate 24 is arranged on the outer side of the tail end of the output pipeline 22, a first mold 25 is installed on the side surface of the fixing plate 24, a movable plate 26 is arranged on the side surface of the first mold 25, a second mold 27 is arranged on the left side of the movable plate 26, an electric telescopic rod 28 is connected to the right side of the second mold 27, and a movable rod 29 is arranged between the fixing supports 16.
The upper surface at device base 1 is seted up to first spacing spout 2 symmetry, is fixed connection between sliding support 4 and expanding spring 3's the end, and sliding support 4 passes through expanding spring 3 and constitutes sliding structure in the inside of first spacing spout 2, makes the device can adapt to the rod iron of different length.
The supporting plate 5 is fixedly connected with the sliding support 4, the driving motors 6 are symmetrically arranged on the upper surface of the supporting plate 5, and the sizes of the driving belt wheels 7 on the driving motors 6 are unequal, so that the rotating speeds of the clamping blocks 9 and the rotating rollers 10 are different.
The clamping block 9 is circular, and a groove-shaped structure is arranged in the middle of the clamping block 9, so that the device can adapt to steel bars with different diameters.
The fixed rings 11 are uniformly distributed on the outer surface of the rotating roller 10, the cleaning brushes 12 are uniformly distributed on the outer surface of the fixed rings 11, and the shape of the middle position connection part of the rotating roller 10 is a tooth shape, so that the length of the rotating roller 10 can be adjusted.
The first connecting rod 13 and the second connecting rod 14 are fixedly connected with the rotating roller 10, the tail end of the second connecting rod 14 is T-shaped, and the first connecting rod 13 and the second connecting rod 14 are in sliding connection.
The shell of the heating box 20 is a hollow structure, the heating elements 21 are uniformly distributed in the shell of the heating box 20, and the heating elements 21 are fixedly connected with the shell of the heating box 20, so that the heating box 20 can finish heating work.
The movable plate 26 forms a sliding structure through the electric telescopic rod 28, and the position of the first mold 25 corresponds to the position of the second mold 27, so that the molds can be molded normally.
The working principle of the embodiment is as follows: when the melt casting device with the rust removing function for the PC steel bar is used, firstly, components required by the device are assembled, the recovered waste PC steel bar is cleaned firstly, then the steel bar is placed between the clamping blocks 9, the sliding support 4 fixes the position of the steel bar under the action of the expansion spring 3, meanwhile, after the distance between the sliding supports 4 is changed, the length of the rotating roller 10 is changed, the distance between the driving motors 6 is adjusted according to the diameter of the steel bar, the cleaning brush 12 is contacted with the steel bar, the driving belt 8 with the corresponding length is used for connecting the driving belt wheel 7, then the driving motor 6 is started, the driving motor 6 drives the steel bar and the rotating roller 10 to rotate, and the rotating speed of the steel bar is smaller than that of the rotating roller 10 due to the unequal sizes of the driving belt wheels 7.
After the steel bar is cleaned, the sliding support 4 is moved to separate the steel bar from the clamping block 9, the steel bar falls on the first conveyor belt 17, then the steel bar enters the heating box 20 through the first conveyor belt 17 and the second conveyor belt 18, after a certain number of rods have entered the heating chamber 20, the power supply on the housing of the heating chamber 20 is activated, while the lid of the heating box 20 is closed to melt the steel rod inside the heating box 20, and thereafter, starting the electric telescopic rod 28 to enable the electric telescopic rod 28 to drive the second die 27 to be butted with the first die 25, starting the water pump 23 to enable the water pump 23 to pump the melted liquid into the dies, taking out a new steel bar after the molten liquid is cooled, the above is the operation of the device and details not described in detail in this specification, such as the drive motor 6, the heating element 21, etc., are well known in the art to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (8)

1. The utility model provides a PC rod iron has founding device of rust cleaning function, includes device base (1), electric telescopic handle (28) and movable rod (29), its characterized in that: the device is characterized in that a first limiting sliding groove (2) is formed in the upper surface of a base (1), an expansion spring (3) is arranged inside the first limiting sliding groove (2), the tail end of the expansion spring (3) is connected with a sliding support (4), a supporting plate (5) is installed on the side surface of the sliding support (4), a driving motor (6) is installed on the upper surface of the supporting plate (5), a driving belt wheel (7) is arranged on the outer side of a rotating shaft of the driving motor (6), a driving belt (8) is connected between the driving belt wheels (7), the tail end of the driving motor (6) is respectively connected with a clamping block (9) and a rotating roller (10), a fixing ring (11) is arranged on the outer surface of the rotating roller (10), a cleaning brush (12) is arranged on the outer surface of the fixing ring (11), a first connecting rod (13) and a second connecting rod (14) are arranged inside the rotating roller (10), a second limiting sliding groove (15) is formed in the tail end of the first connecting rod (13), the front end of the second connecting rod (14) is arranged inside the second limiting sliding groove (15), fixing supports (16) are arranged on the outer side of the first limiting sliding groove (2) and the outer surface of the sliding support (4), a first conveying belt (17) is arranged in the middle of the bottom surface of the device base (1), a second conveying belt (18) is arranged at the tail end of the first conveying belt (17), supporting frames (19) are arranged at two ends of the outer side of the second conveying belt (18), a heating box (20) is arranged at the bottom of the tail end of the second conveying belt (18), a heating element (21) is arranged inside the shell of the heating box (20), an output pipeline (22) is arranged at the bottom of the side surface of the heating box (20), and a water pump (23) is arranged on the outer side of the output pipeline (22), the outer side of the tail end of the output pipeline (22) is provided with a fixing plate (24), a first die (25) is mounted on the side face of the fixing plate (24), a movable plate (26) is arranged on the side face of the first die (25), a second die (27) is arranged on the left side of the movable plate (26), an electric telescopic rod (28) is connected to the right side of the second die (27), and a movable rod (29) is arranged between the fixing supports (16).
2. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the upper surface at device base (1) is seted up to first spacing spout (2) symmetry, be fixed connection between the end of sliding support (4) and expanding spring (3), and sliding support (4) pass through expanding spring (3) and constitute sliding structure in the inside of first spacing spout (2).
3. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the support plate (5) is fixedly connected with the sliding support (4), the driving motors (6) are symmetrically arranged on the upper surface of the support plate (5), and the sizes of the driving belt wheels (7) on the driving motors (6) are unequal.
4. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the clamping block (9) is circular, and a groove-shaped structure is formed in the middle of the clamping block (9).
5. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the outer surface of the rotating roller (10) is uniformly distributed on the fixed ring (11), the outer surface of the fixed ring (11) is uniformly distributed on the cleaning brush (12), and the shape of the middle position joint of the rotating roller (10) is in a tooth shape.
6. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the first connecting rod (13) and the second connecting rod (14) are fixedly connected with the rotating roller (10), the tail end of the second connecting rod (14) is T-shaped, and the first connecting rod (13) is in sliding connection with the second connecting rod (14).
7. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the shell of the heating box (20) is of a hollow structure, the heating elements (21) are uniformly distributed inside the shell of the heating box (20), and the heating elements (21) are fixedly connected with the shell of the heating box (20).
8. The melt casting device with the rust removing function for the PC steel rod as claimed in claim 1, is characterized in that: the movable plate (26) forms a sliding structure through an electric telescopic rod (28), and the position of the first mold (25) corresponds to the position of the second mold (27).
CN202110904767.7A 2021-08-07 2021-08-07 Casting device with rust removal function for PC steel bar Active CN113770337B (en)

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CN202110904767.7A CN113770337B (en) 2021-08-07 2021-08-07 Casting device with rust removal function for PC steel bar

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Application Number Priority Date Filing Date Title
CN202110904767.7A CN113770337B (en) 2021-08-07 2021-08-07 Casting device with rust removal function for PC steel bar

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CN113770337B CN113770337B (en) 2023-08-11

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CN112775690A (en) * 2020-12-28 2021-05-11 上饶市广利装饰材料有限公司 Positioning device is used in aluminum product processing that facilitates use
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CN213222612U (en) * 2020-08-06 2021-05-18 郑州远东耐火材料有限公司 Raw material grinding device for sand mold manufacturing of fused zirconia-corundum bricks
CN112008576A (en) * 2020-09-09 2020-12-01 邱海姑 Surface rust removal device for machining tubular mechanical parts
CN213702958U (en) * 2020-09-29 2021-07-16 薛利阳 Rust removal device for building steel pipe
CN112604877A (en) * 2020-12-11 2021-04-06 张峻豪 Rust-resistant processing apparatus of reinforcing bar for construction
CN112775690A (en) * 2020-12-28 2021-05-11 上饶市广利装饰材料有限公司 Positioning device is used in aluminum product processing that facilitates use
CN112589644A (en) * 2021-01-07 2021-04-02 南京奇南迪科技有限公司 Device for derusting and correcting surface of bearing steel bar on building

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Denomination of invention: A melting and casting device with rust removal function for PC steel bars

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