CN113766357A - Method and system for data acquisition and transmission and data processing - Google Patents
Method and system for data acquisition and transmission and data processing Download PDFInfo
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- H—ELECTRICITY
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- H04Q9/00—Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
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- G—PHYSICS
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Abstract
The invention provides a method and a system for data acquisition and transmission and data processing, and relates to the field of control systems and data processing. A method for data acquisition transmission and data processing comprises the following steps: collecting data correspondingly generated by mechanical equipment according to a preset data collection time interval; converting data generated by mechanical equipment into pool values, recording the occurrence time of each pool value, and defining initial data; sequentially carrying out logic operation processing on each pool value and the initial data; and monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel, and dynamically reporting and transmitting data in real time according to the established data transmission channel. The data acquisition and transmission method can reduce the operating pressure of the server under the condition of ensuring continuous and complete data transmission, thereby realizing the data acquisition and transmission mode with multiple data and high acquisition frequency. The invention also provides a system for data acquisition, transmission and data processing.
Description
Technical Field
The invention relates to the field of control systems and data processing, in particular to a method and a system for data acquisition and transmission and data processing.
Background
Information management of production equipment is very important for manufacturing enterprises, such as industries of injection molding, stamping, hardware, textile and the like, a production field usually adopts a collection board card (such as various PLCs and the like) for wired transmission to collect relevant information of the production equipment, and transmits the relevant information to a server or a manager for processing through a limited network, if the production equipment has a ready-made communication protocol, the communication protocol can be directly used for directly transmitting signals to be collected, and the transmission protocols such as modbus protocol, rs485 or TCP (transmission control protocol) are adopted for wired transmission, if the production equipment to be collected does not have the ready-made communication protocol, input and output ports of the production equipment need to be respectively collected, wiring is complex, construction difficulty is high, high expense is generated for rewiring of the production field, production is delayed, and the production management is unacceptable for small and medium-sized enterprises. The collected data is processed and calculated by the server, and the calculation time of the server is increased, so that the processing efficiency of the server is reduced.
Boolean value (bool), which is one of python built-in data types, belongs to a subclass of integer (int), and True and False both have corresponding values, True being 1 and False being 0. Therefore, it can be operated numerically, i.e., addition, subtraction, multiplication, division, etc. At present, the remote acquisition of mechanical equipment is mostly realized based on the Internet, and the network has instability factors. If the network is unstable, the transmission is prone to congestion.
Therefore, how to improve the efficiency and stability of data acquisition and transmission is a technical problem that needs to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention aims to provide a data acquisition transmission and data processing method, which can reduce the operation pressure of a server under the condition of ensuring continuous and complete data transmission, thereby realizing a data acquisition and transmission mode with multiple data and high acquisition frequency.
Another object of the present invention is to provide a data acquisition transmission and data processing system, which can operate a data acquisition transmission and data processing method.
The embodiment of the invention is realized by the following steps:
in a first aspect, an embodiment of the present application provides a method for data acquisition, transmission and data processing, which includes acquiring data correspondingly generated by a mechanical device according to a preset data acquisition time interval; converting data generated by mechanical equipment into pool values, recording the occurrence time of each pool value, and defining initial data; sequentially carrying out logic operation processing on each pool value and the initial data; and monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel, and dynamically reporting and transmitting data in real time according to the established data transmission channel.
In some embodiments of the present invention, the acquiring data correspondingly generated by the mechanical device according to the preset data acquisition time interval includes: acquiring collected initial data of the mechanical equipment, carrying out information marking on the initial data to obtain complete reference information, and taking the current data of the mechanical equipment as initial reference information data of the equipment.
In some embodiments of the present invention, the above further includes: and taking the complete reference information aiming at the mechanical equipment as the current mechanical equipment data, converting the complete reference information into mechanical equipment transmission data, and acquiring and transmitting the mechanical equipment transmission data to a server according to a preset time interval.
In some embodiments of the present invention, the converting the data generated by the mechanical device into the bool values and recording the occurrence time of each bool value, and defining the starting data includes: calculating a data generation cycle according to the difference of the occurrence time between adjacent initial data, defining the cycle yield in one data generation cycle, calculating the number of the data generation cycles and calculating the total pool value in the time period of the generation cycle.
In some embodiments of the present invention, the sequentially performing the logical operation on each pool value and the start data further includes: and judging whether the pool value has an effective value according to the logical operation processing result, and transferring the effective value to a sending area.
In some embodiments of the present invention, the selecting a data transmission channel and establishing a data transmission channel according to the above-mentioned priority of the monitored pool value, and performing real-time dynamic reporting and transmission of data according to the established data transmission channel includes: and the data transmission channel dynamically reports and transmits the effective boul value in the sending area to the server in real time through a wireless network.
In some embodiments of the present invention, the above further includes: sending a ping command to mechanical equipment to transmit data, acquiring network response parameters, performing iterative routing optimization according to the acquired network response parameters of different mechanical equipment, and taking a routing path with stable network speed, quick response and small packet loss number as an optimal routing path.
In a second aspect, an embodiment of the present application provides a system for data acquisition, transmission and data processing, which includes an acquisition module, configured to acquire, according to a preset data acquisition time interval, data correspondingly generated by a mechanical device; the conversion module is used for converting data generated by the mechanical equipment into the pool values, recording the occurrence time of each pool value and defining initial data; the logic operation module is used for sequentially carrying out logic operation processing on each pool value and the initial data; and the transmission module is used for monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel and dynamically reporting and transmitting data in real time according to the established data transmission channel.
In some embodiments of the invention, the above includes: at least one memory for storing computer instructions; at least one processor in communication with the memory, wherein the at least one processor, when executing the computer instructions, causes the system to: the device comprises an acquisition module, a conversion module, a logic operation module and a transmission module.
In a third aspect, the present application provides a computer-readable storage medium, on which a computer program is stored, and the computer program, when executed by a processor, implements a method such as any one of methods of data acquisition transmission and data processing.
Compared with the prior art, the embodiment of the invention has at least the following advantages or beneficial effects:
the method has the advantages that Boolean operation is carried out on collected data and then the collected data are sent to the server, processing efficiency of the server is effectively improved, meanwhile, wired communication of an existing collection card is replaced by wireless communication, field wiring difficulty and cost are reduced, field maintenance time is shortened, production efficiency is improved, collected data are packaged, so that lossless compression effect is better, a strategy of data collection frequency adjustment is fused, operating pressure is relieved for the server under the condition that data are kept continuous and completely transmitted, and accordingly data collection and transmission modes of multiple data and high collection frequency are achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic diagram illustrating steps of a data acquisition, transmission and processing method according to an embodiment of the present invention;
fig. 2 is a detailed step diagram of a data acquisition, transmission and processing method according to an embodiment of the present invention;
fig. 3 is a schematic block diagram of a system for data acquisition, transmission and data processing according to an embodiment of the present invention;
fig. 4 is an electronic device according to an embodiment of the present invention.
Icon: 10-an acquisition module; 20-a conversion module; 30-a logical operation module; 40-a transmission module; 101-a memory; 102-a processor; 103-communication interface.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It is to be noted that the term "comprises," "comprising," or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and the individual features of the embodiments can be combined with one another without conflict.
Example 1
Referring to fig. 1, fig. 1 is a schematic diagram illustrating steps of a data acquisition, transmission and processing method according to an embodiment of the present invention, which is shown as follows:
s100, collecting data correspondingly generated by mechanical equipment according to a preset data collection time interval;
in some embodiments, before starting the collection, the production cycle of the mechanical equipment to be collected is decomposed, all mechanical actions related to one production cycle are disassembled, the mechanical action required to be collected is selected, the collection module is connected to the relevant component generating the mechanical action, and the data generated corresponding to the mechanical action is collected.
Step S110, converting data generated by mechanical equipment into pool values, recording the occurrence time of each pool value, and defining initial data;
in some embodiments, the data generated by the mechanical device is converted into corresponding bool values, the occurrence time of each bool value is recorded, each bool value is bound with a time, and a certain bool value is defined as the initial data for calculating the specific data of a production cycle. When a communication session is successfully established between the mechanical equipment and the server, and when initial reference information of the mechanical equipment is determined, the mechanical equipment needs to acquire equipment state data of a current acquisition period acquired when the communication session is successfully established, reference information marking is carried out on the acquired equipment state data of the current acquisition period to obtain complete reference information (the complete reference information at least comprises the current equipment state data and the reference information mark), and the current equipment state data is used as the initial reference information of the mechanical equipment. And the complete reference information aiming at the mechanical equipment is used as current equipment data, and after the equipment data is subjected to lossless compression processing, the equipment data is converted into equipment transmission data and is transmitted to a server. The equipment state data is real-time monitoring information of all types of parameters which need to be transmitted to the server for monitoring by the current mechanical equipment.
Step S120, sequentially carrying out logical operation processing on each pool value and the initial data;
in some embodiments, the collected data is reduced according to the setting of the compilable data processing program before being sent to the server, so that the data transmission and the data processing amount of the server are reduced. The compiled data processing program is provided with a first Boolean operation constant 0x0000 and a second Boolean operation constant 0x00FF, and each bool value is subjected to logical AND operation with the first Boolean operation constant in sequence to obtain a first operation value; in a similar way, each boolean value is subjected to logical OR operation with a second Boolean operation constant in sequence to obtain a second operation numerical value; at the moment, judging whether the first operand value and the second operand value are equal, if the first operand value and the second operand value are equal, judging that the bool value is an effective value, and putting the bool value into a memory; if the first and second arithmetic numerical values are not equal, the pool value is judged to be an invalid numerical value, and the pool value is not put into the memory.
And step S130, monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel, and dynamically reporting and transmitting data in real time according to the established data transmission channel.
In some embodiments, the data bundles establish a plurality of pipe sets that temporarily store data. The data tube bundle is a memory pipeline pool for storing the collected data, and is determined according to the number of the monitoring meta-domains and the data collection frequency, the throughput of the data tube bundle is determined by the level of the collected data volume, and the greater the collected data volume is, the greater the throughput of the data tube bundle is, so that the transmission efficiency is further improved.
Example 2
Referring to fig. 2, fig. 2 is a detailed step diagram of a data acquisition, transmission and processing method according to an embodiment of the present invention, which is shown as follows:
and S200, acquiring the collected initial data of the mechanical equipment, carrying out information marking on the initial data to obtain complete reference information, and taking the current data of the mechanical equipment as the initial reference information data of the equipment.
And step S210, taking the complete reference information aiming at the mechanical equipment as the current mechanical equipment data, converting the current mechanical equipment data into mechanical equipment transmission data, collecting the mechanical equipment transmission data according to a preset time interval, and transmitting the mechanical equipment transmission data to a server.
Step S220, calculating a data generation period according to the difference between the occurrence times of the adjacent start data, defining a period yield within one data generation period, calculating the number of the data generation periods, and calculating the total pool value within the time period.
Step S230, judging whether the pool value has an effective value according to the logic operation processing result, and transferring the effective value to a sending area.
Step S240, the data transmission channel dynamically reports and transmits the valid bool value in the sending area to the server in real time through the wireless network.
Step S250, sending a ping command to the mechanical equipment to transmit data, acquiring network response parameters, performing iterative routing optimization according to the acquired network response parameters of different mechanical equipment, and taking a routing path with stable network speed, fast response and small packet loss number as an optimal routing path.
In some embodiments, a ping command is sent to a mechanical device to which data is to be transmitted to obtain network response parameters. And the operating system is utilized to ping the mechanical equipment to be subjected to data transmission, and network response parameters such as response time, network speed, packet loss number and the like are obtained. And performing iterative routing optimization according to the obtained network response parameters of different mechanical equipment, and taking the routing path with stable network speed, quick response and small packet loss number as an optimal routing path (the routing path with stable network speed and small packet loss number). Optimizing TCP transmission parameters (TCP data segment, loop time, TCP control block of single connection and TCP response overhead), and calling an operating system bottom layer interface function to set the TCP parameters.
Example 3
Referring to fig. 3, fig. 3 is a schematic diagram of a system module for data acquisition, transmission and data processing according to an embodiment of the present invention, which is shown as follows:
the acquisition module 10 is used for acquiring data correspondingly generated by the mechanical equipment according to a preset data acquisition time interval;
the conversion module 20 is configured to convert data generated by the mechanical device into a pool value, record occurrence time of each pool value, and define initial data;
the logic operation module 30 is used for sequentially carrying out logic operation processing on each pool value and the initial data;
and the transmission module 40 is used for monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel, and dynamically reporting and transmitting data in real time according to the established data transmission channel.
As shown in fig. 4, an embodiment of the present application provides an electronic device, which includes a memory 101 for storing one or more programs; a processor 102. The one or more programs, when executed by the processor 102, implement the method of any of the first aspects as described above.
Also included is a communication interface 103, and the memory 101, processor 102 and communication interface 103 are electrically connected to each other, directly or indirectly, to enable transfer or interaction of data. For example, the components may be electrically connected to each other via one or more communication buses or signal lines. The memory 101 may be used to store software programs and modules, and the processor 102 executes the software programs and modules stored in the memory 101 to thereby execute various functional applications and data processing. The communication interface 103 may be used for communicating signaling or data with other node devices.
The Memory 101 may be, but is not limited to, a Random Access Memory 101 (RAM), a Read Only Memory 101 (ROM), a Programmable Read Only Memory 101 (PROM), an Erasable Read Only Memory 101 (EPROM), an electrically Erasable Read Only Memory 101 (EEPROM), and the like.
The processor 102 may be an integrated circuit chip having signal processing capabilities. The Processor 102 may be a general-purpose Processor 102, including a Central Processing Unit (CPU) 102, a Network Processor 102 (NP), and the like; but may also be a Digital Signal processor 102 (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic device, discrete hardware components.
In the embodiments provided in the present application, it should be understood that the disclosed method and system and method can be implemented in other ways. The method and system embodiments described above are merely illustrative, for example, the flowcharts and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of methods and systems, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
In another aspect, embodiments of the present application provide a computer-readable storage medium, on which a computer program is stored, which, when executed by the processor 102, implements the method according to any one of the first aspect described above. The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory 101 (ROM), a Random Access Memory 101 (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
To sum up, the method and system for data acquisition, transmission and data processing provided by the embodiment of the application perform boolean operation on the acquired data and then send the acquired data to the server, thereby effectively improving the processing efficiency of the server, and meanwhile, replace the wired communication of the existing acquisition card with the wireless communication, reducing the difficulty and cost of field wiring, reducing the field maintenance time, improving the production efficiency, packaging the acquired data to ensure better lossless compression effect, fusing the strategy of data acquisition frequency adjustment, and reducing the operating pressure for the server under the condition of ensuring the continuous and complete transmission of the data, thereby realizing the data acquisition and transmission mode with multiple data and high acquisition frequency.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. A method for data acquisition and transmission and data processing is characterized by comprising the following steps:
collecting data correspondingly generated by mechanical equipment according to a preset data collection time interval;
converting data generated by mechanical equipment into pool values, recording the occurrence time of each pool value, and defining initial data;
sequentially carrying out logic operation processing on each pool value and the initial data;
and monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel, and dynamically reporting and transmitting data in real time according to the established data transmission channel.
2. The method as claimed in claim 1, wherein the collecting the data generated by the mechanical device according to the preset data collecting time interval comprises:
acquiring collected initial data of the mechanical equipment, carrying out information marking on the initial data to obtain complete reference information, and taking the current data of the mechanical equipment as initial reference information data of the equipment.
3. The method of claim 2, further comprising:
and taking the complete reference information aiming at the mechanical equipment as the current mechanical equipment data, converting the complete reference information into mechanical equipment transmission data, and acquiring and transmitting the mechanical equipment transmission data to a server according to a preset time interval.
4. The method of claim 1, wherein converting the data generated by the mechanical device into bool values and recording the occurrence time of each bool value, and defining the initial data comprises:
calculating a data generation cycle according to the difference of the occurrence time between adjacent initial data, defining the cycle yield in one data generation cycle, calculating the number of the data generation cycles and calculating the total pool value in the time period of the generation cycle.
5. The method as claimed in claim 1, wherein the sequentially performing logical operations on each bool value and the initial data further comprises:
and judging whether the pool value has an effective value according to the logical operation processing result, and transferring the effective value to a sending area.
6. The method as claimed in claim 1, wherein the monitoring the priority of the processed pool value selects a data transmission channel and establishes the data transmission channel, and the real-time dynamic reporting and transmitting of the data according to the established data transmission channel comprises:
and the data transmission channel dynamically reports and transmits the effective boul value in the sending area to the server in real time through a wireless network.
7. The method of claim 6, further comprising:
sending a ping command to mechanical equipment to transmit data, acquiring network response parameters, performing iterative routing optimization according to the acquired network response parameters of different mechanical equipment, and taking a routing path with stable network speed, quick response and small packet loss number as an optimal routing path.
8. A system for data acquisition transmission and data processing, comprising:
the acquisition module is used for acquiring data correspondingly generated by the mechanical equipment according to a preset data acquisition time interval;
the conversion module is used for converting data generated by the mechanical equipment into the pool values, recording the occurrence time of each pool value and defining initial data;
the logic operation module is used for sequentially carrying out logic operation processing on each pool value and the initial data;
and the transmission module is used for monitoring the priority of the processed pool value, selecting a data transmission channel, establishing the data transmission channel and dynamically reporting and transmitting data in real time according to the established data transmission channel.
9. A data acquisition, transmission and processing system as claimed in claim 8, comprising:
at least one memory for storing computer instructions;
at least one processor in communication with the memory, wherein the at least one processor, when executing the computer instructions, causes the system to perform: the device comprises an acquisition module, a conversion module, a logic operation module and a transmission module.
10. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the method according to any one of claims 1-7.
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| CN114422508A (en) * | 2022-02-25 | 2022-04-29 | 烽火通信科技股份有限公司 | Method and system for collecting network equipment performance |
| CN114500673A (en) * | 2022-02-15 | 2022-05-13 | 江苏提米智能科技有限公司 | Encoding method and decoding method based on time series data transmission, device, electronic equipment and storage medium |
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| CN110035055A (en) * | 2019-02-19 | 2019-07-19 | 中国铁建重工集团股份有限公司 | The acquisition of industrial equipment teledata and processing method, transmission method |
| CN109947070A (en) * | 2019-04-28 | 2019-06-28 | 广东德圳智能技术有限公司 | Production equipment collecting method and its data communications processor |
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| CN114500673A (en) * | 2022-02-15 | 2022-05-13 | 江苏提米智能科技有限公司 | Encoding method and decoding method based on time series data transmission, device, electronic equipment and storage medium |
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