CN113763358B - Method and system for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation - Google Patents

Method and system for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation Download PDF

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CN113763358B
CN113763358B CN202111049692.5A CN202111049692A CN113763358B CN 113763358 B CN113763358 B CN 113763358B CN 202111049692 A CN202111049692 A CN 202111049692A CN 113763358 B CN113763358 B CN 113763358B
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CN113763358A (en
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吕要要
刘海峰
任广鑫
张明
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Hefei Zhongke Leinao Intelligent Technology Co ltd
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    • G06T7/0008Industrial image inspection checking presence/absence
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Abstract

The invention discloses a method and a system for detecting oil leakage and metal corrosion of a transformer substation based on semantic segmentation, which belong to the technical field of defect detection of transformer substation equipment and comprise the following steps: s1: training a network; s2: segmentation and identification; s3: fusing areas; s4: sampling at intervals; s5: repeating sampling; s6: a target area is determined. The invention adopts the technology of semantic segmentation to detect the defects, improves the defect detection rate, meets the requirement of high detection rate of the transformer substation, can ensure higher accuracy rate while having high detection rate, has more advantages than synchronous improvement of the detection rate and the false detection rate after the threshold value is reduced in the target detection, and is worth being popularized and used.

Description

Method and system for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation
Technical Field
The invention relates to the technical field of transformer substation equipment defect detection, in particular to a method and a system for detecting transformer substation oil leakage and metal corrosion based on semantic segmentation.
Background
Most of equipment of the transformer substation, such as main transformer, sleeve and the like, operates under high voltage and strong magnetic field environment, and the equipment is often filled with oil liquid for insulation, isolation, heat dissipation and other functions. After long-term use, the equipment can appear oil leakage because of problems such as sealing or welding. Once the oil in the equipment is reduced to a certain extent, the insulation performance of the equipment is greatly reduced, and a large fault hidden trouble can be caused to the normal operation of the equipment, so that the method has great value for accurately detecting the oil leakage condition of the equipment.
Metal tarnish failure occurs more frequently on metal-type equipment exposed outdoors, and oxidation occurs on the equipment surface. Such faults are of somewhat less importance than oil leakage, but also affect the safe operation of the substation.
There are two solutions currently available, one is a traditional image processing-based solution, and the other is a solution by using a target detection technology after deep learning.
Scheme based on image processing: color space transformation such as HSV space is firstly carried out, then a color histogram is counted, threshold separation and color clustering is carried out. This solution is particularly robust and is susceptible to interference from various environmental factors, such as illumination, and reflectors. The adaptability under complex background is particularly poor, the false alarm rate is higher, and the detection rate is lower.
After deep learning is raised, trying to solve the problem of oil leakage and metal corrosion as target detection tasks, firstly marking a target area with a bounding box, and then training targets in the bounding box. Compared with the technical precision based on image processing, the technical precision of the scheme is improved more. However, due to the characteristics of non-rigidity and changeable shape of two targets, namely oil leakage and metal corrosion, the precision is a certain distance away from ideal practicability, and therefore, the method and the system for detecting the oil leakage and the metal corrosion of the transformer substation based on semantic segmentation are provided.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: according to the characteristics of non-rigidity and changeable shape of two targets, namely oil leakage and metal corrosion, the oil leakage and metal corrosion phenomenon is detected by adopting a semantic segmentation technology, so that the detection accuracy is greatly improved, and the method for detecting the oil leakage and the metal corrosion of the transformer substation based on the semantic segmentation is provided.
The invention solves the technical problems through the following technical proposal, and the invention comprises the following steps:
s1: training network
Training a semantic segmentation network by using the marked training data set;
s2: segmentation identification
Using the semantic segmentation network after training to carry out segmentation recognition on the picture to be detected;
s3: region fusion
Aiming at each type of information, adopting basic image processing operation to respectively fuse into oil seepage areas and metal rust areas;
s4: sampling at intervals
The sampling points are subjected to image acquisition again at fixed intervals of time t, and the steps S2 and S3 are repeated;
s5: repeated sampling
Repeating the step S4 until n times of sampling are accumulated for the same sampling point;
s6: determining a target area
Recording according to the sampling time sequence aiming at the same area length-width ratio, removing the detection result with unreasonable area change, and determining the final target area.
Further, the step S1 specifically includes the following steps:
s101: collecting a data picture, manually segmenting and labeling the picture by using a labelme data labeling tool, and segmenting out an oil leakage area and a metal rust area which exist in the picture to form a training data set;
s102: training the semantic segmentation network using the labeled data set.
Further, in the step S102, the semantic segmentation network is a U-Net network.
Further, in the step S3, each type of information is the pixel information of leaked oil and metal rust after being identified by segmentation.
Still further, in the step S3, the basic image processing operation includes a corrosion, expansion, connected domain extraction operation.
Further, in the step S4, the interval time t is not less than 0.5h.
Further, in the step S5, the sampling number n is not less than 3.
Further, in the step S6, the types of detection results with unreasonable area change include two types, the first is that the detected area becomes smaller with time in the multiple detection results, and the second is that the detected area has two kinds of change processes of becoming larger and smaller with time in the multiple detection results.
The invention also provides a transformer substation oil leakage and metal corrosion detection system based on semantic segmentation, which adopts the detection method to detect the oil leakage and metal corrosion phenomena of transformer substation equipment and comprises the following steps:
the training module is used for training the semantic segmentation network by using the marked training data set;
the segmentation module is used for carrying out segmentation recognition on the picture to be detected by using the semantic segmentation network after the training is completed;
the area fusion module is used for respectively fusing the oil seepage areas and the metal rust areas by adopting basic image processing operation aiming at each type of information;
the first sampling module is used for carrying out image acquisition on the sampling points again at fixed time t intervals, and repeating the step S2 and the step S3;
the second sampling module is used for repeating the step S4 until n times of sampling are accumulated for the same sampling point;
the region determining module is used for recording the same region length-width ratio according to the sampling time sequence, removing the detection result with unreasonable region change and determining a final target region;
the control processing module is used for sending control instructions to the modules to complete related actions;
the training module, the segmentation module, the region fusion module, the first sampling module, the second sampling module and the region determination module are electrically connected with the control processing module.
Compared with the prior art, the invention has the following advantages: the defect detection is carried out by adopting the semantic segmentation technology, so that the defect detection rate is improved, the requirement of high detection rate of the transformer substation is met, and the higher accuracy can be ensured while the detection rate is high, and the method is worthy of being popularized and used.
Drawings
FIG. 1 is a schematic flow chart of a method for detecting oil leakage and metal rust failure in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of a U-Net network according to a first embodiment of the present invention;
fig. 3 is a schematic diagram of a specific flow of defect identification in the second embodiment of the present invention.
Detailed Description
The following describes in detail the examples of the present invention, which are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of protection of the present invention is not limited to the following examples.
Example 1
As shown in fig. 1, the substation oil leakage and metal rust fault detection method based on image semantic segmentation comprises the following steps:
step 1: the semantic segmentation network is trained.
The semantic segmentation network adopted by the method is generally a U-Net network;
in this embodiment, the U-Net network is similar to a U-shape in network structure, and as shown in fig. 2, the U-Net network is divided into 2 parts, the first part: extracting features; a second part: and an upsampling section.
The left side of the figure is the overall network structure, wherein the lower right basic structure is utilized, the lower right label part conv3x3 represents the convolution kernel size of 3x3, and Relu represents the activation function; copy and crop represents copy and cut operations of the feature map; max pool 2x2 represents a maxpooling operation of 2x 2; up-conv 2x2 represents a deconvolution operation with a convolution kernel size of 2x 2; conv 1x1 represents the convolution kernel size of 1x 1.
In this embodiment, the training steps of the semantic segmentation network are as follows:
step 101: collecting a data picture, manually segmenting and labeling the picture by using a labelme data labeling tool, and segmenting out an oil leakage area and a metal rust area which exist in the picture to form a training data set;
step 102: training the semantic segmentation network using the labeled data set.
Step 2: and carrying out segmentation recognition on the picture to be detected by using the semantic segmentation network after training.
In this embodiment, semantic segmentation classifies the content of the picture from the pixels, that is, the pixels of the same class are classified into one class, so that some tiny areas cannot be avoided, or some areas with unreasonable aspect ratio, especially for the segmentation of metal rusting areas, the metal rusting is often distributed in a punctiform or blocky manner in the early stage, and the semantic segmentation network is used for identifying the metal rusting, so that large-scale and small-area segmentation areas can appear, and the subsequent processing fusion is required through the step 3.
Step 3: aiming at the situation that the interval between the oil leakage small area areas is lower than 5 pixel points, basic image processing operation is adopted, the basic image processing operation generally comprises operations of corrosion, expansion, connected domain extraction and the like, a plurality of small areas are fused into an oil leakage whole area, and metal corrosion is the same.
In this embodiment, the substation equipment is generally large and is distributed outdoors, and many external environmental factors such as rainwater, illumination and the like have influence on the detection result, so that in order to remove the error result generated by the external environmental factors, the final result is checked and determined through steps 4 to 6.
Step 4: carrying out image acquisition again on the sampling points at fixed time t intervals, and repeating the step 2 and the step 3;
in this embodiment, the interval time is not too short, and is generally not less than 0.5h, because the time setting is too short for the influence factors in the external environment, such as rainwater, illumination, etc., so that the change of the defect area cannot be detected, the false detection caused by the influence of the rainwater or the illumination cannot be eliminated, and the false detection rate is increased, so that the false detection rate can be effectively reduced by selecting a proper sampling interval time, and the detection effect is ensured.
Step 5: repeating the step 4 until n times of sampling are accumulated on the same sampling point, and ending;
in this embodiment, the number of sampling n is generally not less than 3, and the number of sampling is too small to exclude erroneous results according to the area change.
Step 6: recording the aspect ratio of the same area, eliminating the detection result with unreasonable area change, and determining the final target area. The same area refers to a designated area defined for an area photographed by a fixed camera.
Both the leakage and the metal corrosion are slow-expanding defects, which indicate that the false detection is likely to be caused by rainwater if the area becomes small, and that the false detection is likely to be caused by illumination if the area is large for a while and small for a while. After such false detection is excluded, the remaining areas are oil leakage and metal rust areas.
Example two
In the embodiment, the detection method is applied to the intelligent inspection robot, so that the defect position can be accurately and effectively identified.
The specific flow is shown in fig. 3:
1. design detection algorithm for detecting oil leakage and metal corrosion of transformer
2. Integrating algorithm application on intelligent inspection robot platform
3. Image input platform is shot and acquired through camera of intelligent inspection robot, and intelligent detection and identification are carried out on the input image by using detection algorithm
4. And finally, respectively outputting specific positions of the oil leakage and the metal corrosion.
The intelligent identification can completely avoid the defect condition of checking by people, and reduces great potential safety hazards; meanwhile, the algorithm also has high detection rate and accuracy.
In summary, the method for detecting the oil leakage and the metal corrosion of the transformer substation based on the semantic segmentation in the embodiment adopts the semantic segmentation technology to detect the defects, improves the defect detection rate, meets the requirement of high detection rate of the transformer substation, ensures higher accuracy rate while being high in detection rate, and is worth being popularized and used.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (6)

1. The method for detecting the leakage oil and the metal rust of the transformer substation based on semantic segmentation is characterized by comprising the following steps of:
s1: training network
Training a semantic segmentation network by using the marked training data set;
s2: segmentation identification
Using the semantic segmentation network after training to carry out segmentation recognition on the picture to be detected;
s3: region fusion
Aiming at each type of information, adopting basic image processing operation to respectively fuse into oil seepage areas and metal rust areas;
s4: sampling at intervals
The sampling points are subjected to image acquisition again at fixed intervals of time t, and the steps S2 and S3 are repeated;
in the step S4, the interval time t is not less than 0.5h;
s5: repeated sampling
Repeating the step S4 until n times of sampling are accumulated for the same sampling point;
in the step S5, the sampling number n is not less than 3;
s6: determining a target area
Recording according to the sampling time sequence aiming at the same area length-width ratio, removing detection results with unreasonable area change, and determining a final target area;
in the step S6, the types of detection results with unreasonable area change include two types, the first is that the detected area becomes smaller with time in the multiple detection results, and the second is that the detected area has two changing processes of becoming larger and smaller with time in the multiple detection results.
2. The method for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation according to claim 1, wherein the method comprises the following steps: the step S1 specifically comprises the following steps:
s101: collecting a data picture, manually segmenting and labeling the picture by using a labelme data labeling tool, and segmenting out an oil leakage area and a metal rust area which exist in the picture to form a training data set;
s102: training the semantic segmentation network using the labeled data set.
3. The method for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation according to claim 2, wherein the method comprises the following steps: in the step S102, the semantic segmentation network is a U-Net network.
4. The method for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation according to claim 1, wherein the method comprises the following steps: in the step S3, each type of information is the pixel information of leaked oil and metal rust after being identified by segmentation.
5. The method for detecting oil leakage and metal corrosion of transformer substation based on semantic segmentation according to claim 1, wherein the method comprises the following steps: in the step S3, the basic image processing operation includes erosion, swelling, connected domain extraction operations.
6. A system for detecting leakage oil and metal rust of a transformer substation based on semantic segmentation, characterized in that the detection method according to any one of claims 1 to 5 is used for detecting leakage oil and metal rust phenomena of transformer substation equipment, comprising:
the training module is used for training the semantic segmentation network by using the marked training data set;
the segmentation module is used for carrying out segmentation recognition on the picture to be detected by using the semantic segmentation network after the training is completed;
the area fusion module is used for respectively fusing the oil seepage areas and the metal rust areas by adopting basic image processing operation aiming at each type of information;
the first sampling module is used for carrying out image acquisition on the sampling points again at fixed time t intervals, and repeating the step S2 and the step S3;
the second sampling module is used for repeating the step S4 until n times of sampling are accumulated for the same sampling point;
the region determining module is used for recording the same region length-width ratio according to the sampling time sequence, removing the detection result with unreasonable region change and determining a final target region;
the control processing module is used for sending control instructions to the modules to complete related actions;
the training module, the segmentation module, the region fusion module, the first sampling module, the second sampling module and the region determination module are electrically connected with the control processing module.
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