CN113758523A - Intelligent machine information sensor convenient to multiunit installation - Google Patents
Intelligent machine information sensor convenient to multiunit installation Download PDFInfo
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- CN113758523A CN113758523A CN202111038916.2A CN202111038916A CN113758523A CN 113758523 A CN113758523 A CN 113758523A CN 202111038916 A CN202111038916 A CN 202111038916A CN 113758523 A CN113758523 A CN 113758523A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
- G01D11/24—Housings ; Casings for instruments
- G01D11/245—Housings for sensors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
- G01D11/30—Supports specially adapted for an instrument; Supports specially adapted for a set of instruments
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D18/00—Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
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Abstract
The invention discloses an intelligent machine information sensor convenient for multi-group installation, which comprises a main body, wherein protection mechanisms are installed at the front end and the rear end of the main body, an assembling mechanism is fixed in the middle of the main body, connectors are installed at the left end and the right end of the assembling mechanism, a fixing groove is formed in the inner wall of each connector, a bottom plate is fixed at the bottom of the main body, and a fixing mechanism is fixed in the middle of the bottom plate. This intelligent machine information sensor convenient to multiunit installation is provided with protection machanism, the person of facilitating the use opens and closes dust-proof box and frame, the gauze is installed on dust-proof box's top, mainly in order to prevent that the dust from entering into the inside of sensor, the inside sensor of effectual protection does not receive the influence of dust and striking simultaneously, the user passes through the extrusion of spring layer and base and support frame, the effectual baffle with dust-proof box is connected with the dust-proof box of the other end and is closed, the effectual stability and the security that has increased the dust-proof box after closing.
Description
Technical Field
The invention relates to the technical field of intelligent machine information sensors, in particular to an intelligent machine information sensor convenient for multi-group installation.
Background
The sensor is a detection device which can sense the measured information and convert the sensed information into electric signals or other information in required forms according to a certain rule for output so as to meet the requirements of information transmission, processing, storage, display, recording, control and the like. The method is the first link for realizing automatic detection and automatic control. The existence and development of the sensor enable the object to have the senses of touch, taste, smell and the like, and the object slowly becomes alive. Generally, the sensor is classified into ten categories, i.e., a thermosensitive element, a photosensitive element, a gas-sensitive element, a force-sensitive element, a magnetic-sensitive element, a humidity-sensitive element, a sound-sensitive element, a radiation-sensitive element, a color-sensitive element, and a taste-sensitive element, according to their basic sensing functions.
Current intelligent machine information sensor, in the use, the not convenient to use person splices both sensors and uses, and also not convenient to use person installs the sensor simultaneously and fixes, and at the in-process of installation, inconvenient dustproof with the sensor, the user demand who satisfies people that can not be fine carries out technical innovation on current intelligent machine information sensor basis to above-mentioned condition.
Disclosure of Invention
The invention aims to provide an intelligent machine information sensor convenient for multiple groups of installation, and solves the problems that the existing intelligent machine information sensor provided by the background technology is inconvenient for a user to splice the sensors for use, the user is inconvenient for installing and fixing the sensors, the sensors are inconvenient for dust prevention in the installation process, and the use requirements of people cannot be well met.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent machine information sensor convenient to multiunit installation, includes the main part, protection machanism is installed at both ends around the main part, the middle part of main part is fixed with equipment mechanism, the connector is installed at both ends about equipment mechanism, the fixed slot has been seted up to the inner wall of connector, the bottom of main part is fixed with the bottom plate, the middle part of bottom plate is fixed with fixed establishment.
Preferably, protection machanism includes dust-proof box, frame, gauze, spring layer, base, carriage and baffle, and the mid-mounting of dust-proof box has the frame, the outer wall of dust-proof box is fixed with the gauze, and the lower extreme of gauze is fixed with the spring layer, the base is installed to the rear end on spring layer, the front end on spring layer is connected with the support frame, and the inner wall of support frame is fixed with the baffle, be connected for fixed between dust-proof box and the frame, be swing joint between dust-proof box and the gauze, the base passes through spring layer and support frame constitution elastic construction, and is fixed connection between support frame and the baffle.
Preferably, the assembly mechanism comprises a sensing plate, an upper plate, a buckle, a clamping groove plate, a connecting outer plate, a connecting inner plate, a fixing screw and a clamping plate, the inner wall of the sensing plate is connected with the upper plate, the lower end of the upper plate is fixedly connected with the buckle, the clamping groove plate is arranged at the bottom of the buckle, the lower end of the clamping groove plate is fixed with the connecting outer plate, the connecting inner plate is arranged at the bottom of the connecting outer plate, the fixing screw is fixedly arranged at the left end and the right end of the connecting outer plate, the clamping plate is fixedly arranged at the bottom of the connecting inner plate, the sensing plate and the upper plate are movably connected, the upper plate forms a clamping structure with the clamping groove plate through the buckle, the connected outer plate forms a fixing structure with the connecting inner plate through the fixing screw, and the connecting inner plate and the clamping plate are integrally designed.
Preferably, fixed establishment includes fixed inner tower, mounting panel, fixed orifices, bolt, spring ware, supporting seat and protection strip, the mounting panel is installed in the four corners of fixed inner tower, and the middle part of mounting panel is seted up there is the fixed orifices, the middle part of fixed orifices is fixed with the bolt, the spring ware is installed at both ends about the mounting panel, and settles the bottom of spring ware has the supporting seat, the protection strip is installed to the front end of spring ware, be fixed connection between fixed inner tower and the mounting panel, and the mounting panel passes through the bolt and constitutes fixed knot with the fixed orifices and construct fixed knot, and fixed inner tower passes through the spring ware and constitutes elastic construction with the protection strip with the supporting seat.
Preferably, the horizontal central axis of the main body is parallel to the horizontal central axis of the protection mechanism, and the protection mechanism is movably connected with the assembly mechanism.
Preferably, a fixed structure is arranged between the bottom plate and the fixed mechanism, and the bottom plate is movably connected with the assembling mechanism.
Preferably, the intelligent machine information sensor facilitating multiple-group installation further comprises: an auxiliary assembly module arranged on the main body;
the auxiliary assembly module includes:
the device comprises a shooting unit, a control unit and a control unit, wherein the shooting unit is used for shooting image information of a sensor to be assembled and processing the image information through a depth convolution neural network to obtain high-resolution image information of the sensor to be assembled, and the number of the sensors to be assembled is at least two;
the calculating unit is used for calculating the size information of the sensor to be assembled according to the high-resolution image information obtained by the shooting unit and the standard size of the intelligent machine information sensor;
the combination unit is used for carrying out combination traversal according to the size information of all the to-be-assembled sensors obtained by the calculation unit to obtain the optimal assembly mode corresponding to the optimal assembly position of each to-be-assembled sensor;
the preset unit is used for pre-estimating a standard sensor combination according to the optimal assembly mode obtained by the combination unit and extracting texture features of the standard sensor combination to obtain the texture features of the standard sensor combination;
the detection unit is used for carrying out Gaussian noise reduction processing on the position image of the sensor which is actually installed, extracting the texture feature of the assembled sensor, calculating the similarity between the extracted texture feature of the assembled sensor and the texture feature of the standard sensor, and controlling an alarm lamp to execute corresponding operation;
when the similarity is within a first preset range, the sensor to be assembled is well assembled, and an alarm lamp is controlled not to be turned on;
when the similarity is within a second preset range, indicating that the assembly of the sensor to be assembled has deviation, and controlling an alarm lamp to flicker;
when the similarity is within a third preset range, indicating that the assembly mode of the sensor to be assembled is wrong, and controlling an alarm lamp to be normally on;
the displacement unit is used for measuring the displacement of the actually installed sensor to be assembled relative to the optimal position when the alarm lamp flickers;
the automatic connection unit is used for electrically connecting the sensors corresponding to the optimal assembly mode obtained by the combination unit;
and the display unit is used for displaying the measuring result of each sensor to be assembled after the electric connection and displaying the displacement measured by the displacement unit.
Preferably, an intelligent machine information sensor convenient to multiunit installation still include, set up gauze replacement alarm module on protection machanism, include:
the image acquisition unit is used for acquiring a current image of the gauze, detecting whether the gauze is damaged or not, controlling the alarm module to send a first alarm signal if the gauze is damaged, and sending a gauze replacement request to a user side;
otherwise, the current image is divided into N areas, and the corresponding image of each area is a local image;
the screening unit is used for respectively acquiring a first color of the local image, comparing the first color with a second color of a standard image to acquire a color difference, and taking the local image as a detection image when the color difference is larger than a preset difference;
otherwise, taking the local image as an edge image;
the processing unit is used for carrying out color deepening processing on the detection image to obtain a deepened image, obtaining the shadow height of the deepened image, judging that dust accumulation exists in a corresponding area of the detection image when the shadow height reaches a preset threshold value, and adding an overload label to the area;
when the number of the overload labels is larger than a dust overload threshold value, acquiring the edge image, and performing amplification processing to obtain an amplified image;
the alarm unit is used for acquiring first yarn information of the gauze on the amplified image, comparing the first yarn information with first standard yarn information based on the image amplification ratio to obtain the yarn change of the amplified image, and controlling the alarm module to send a second alarm signal and send a gauze cleaning request to a user side when the yarn change is smaller than a preset change;
otherwise, collecting second yarn information of the gauze on the amplified image, obtaining the quantity of burrs on the surface of the yarn according to the second yarn information, estimating the roughness degree of the yarn, and controlling an alarm module to send a first alarm signal and send a gauze replacement request to a user side when the roughness degree is greater than a preset degree;
otherwise, the control alarm module sends out a second alarm signal and sends a gauze cleaning request to the user side.
Compared with the prior art, the invention has the following beneficial effects:
1. the protection mechanisms capable of freely moving are arranged at the front end and the rear end of the main body, so that a user can open and close the dust-proof box and the frame conveniently, a gauze is arranged at the top end of the dust-proof box, the dust-proof box is mainly used for preventing dust from entering the interior of the sensor, and meanwhile, the sensor in the interior is effectively protected from being influenced by dust and impact;
2. the middle part of the main body group is provided with the mounting mechanism, so that a user can conveniently assemble the sensing plate and the upper plate, the upper plate is the other assembled sensing plate, the upper plate and the lower plate are processed and spliced for use, the working efficiency of the sensing plate is greatly improved, and the user clamps and mounts the buckle at the bottom of the upper plate in the clamping groove plate on the inner wall of the upper plate for fixed splicing;
3. when a user needs to adjust the distance between the sensing plates, the user can adjust the distance between the outer connecting plate and the inner connecting plate, then the height can also move along with the outer connecting plate and the inner connecting plate, and finally the user fixes and locks the outer connecting plate and the inner connecting plate through fixing screws, so that the user directly clamps and locks the clamping plates at the bottoms of the outer connecting plate and the inner connecting plate in the fixing grooves at the left end and the right end of the connector;
4. the bottom plate is fixed at the bottom of the main body, so that the sensing plate can be conveniently arranged on the fixed inner frame in the middle of the fixing mechanism to be fixed, a user can install the device through the mounting plates at four corners of the fixed inner frame, the user can insert the bolts into the fixing holes of the mounting plates to be fixedly locked, and the sensing plate can be effectively clamped and fixed through the extrusion of the spring device, the supporting seat and the protective strip;
5. the main body is provided with the auxiliary assembly module, so that the optimal assembly mode of the sensor to be assembled and the optimal position of each sensor can be obtained through analysis, the difference between the actual assembly mode and the optimal assembly mode of the sensor to be assembled can be detected, an alarm is reminded when the difference is large, the displacement of the position of the sensor in actual installation relative to the optimal position is given, and the adjustment of the sensor is facilitated;
6. the intelligent information sensor can be subjected to fault identification through the collected sensor humidity and temperature data due to the fault identification unit on the main body, and the alarm unit is controlled to give an alarm according to the obtained result, so that whether the intelligent information sensor has a fault or not can be automatically analyzed, and the labor is saved;
7. the detection of the gauze is beneficial to timely finding out the damage of the gauze and timely replacing the gauze, so that the condition that dust enters the intelligent machine information sensor due to the damage of the gauze is avoided, and meanwhile, the protection effect of the gauze on the intelligent machine information sensor is also improved; secondly, send the washing request to the user end when the dust of gauze is piled up too much, avoid because the dust piles up the heat dissipation that the gauze that causes blocks up influence intelligent machine information sensor.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the internal structure of the shielding mechanism of the present invention;
FIG. 3 is a schematic view of the internal structure of the assembly mechanism of the present invention;
FIG. 4 is a schematic diagram of the internal structure of the upper plate and the sensor plate according to the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 3;
FIG. 6 is a schematic top view of the fixing mechanism of the present invention.
In the figure: 1. a main body; 2. a protection mechanism; 201. a dust-proof box; 202. a frame; 203. a screen; 204. A spring layer; 205. a base; 206. a support frame; 207. a baffle plate; 3. an assembly mechanism; 301. a sensor board; 302. an upper plate; 303. buckling; 304. a slot clamping plate; 305. connecting an outer plate; 306. connecting the inner plates; 307. fixing screws; 308. a clamping plate; 4. a connector; 5. fixing grooves; 6. a base plate; 7. a fixing mechanism; 701. fixing the inner frame; 702. mounting a plate; 703. a fixing hole; 704. a bolt; 705. a spring device; 706. a supporting seat; 707. and (4) a protective strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides an intelligent machine information sensor convenient to multiunit installation, includes main part 1, and protection machanism 2 is installed at both ends around main part 1, and the middle part of main part 1 is fixed with equipment mechanism 3, and connector 4 is installed at both ends about equipment mechanism 3, and fixed slot 5 has been seted up to the inner wall of connector 4, and the bottom of main part 1 is fixed with bottom plate 6, and the middle part of bottom plate 6 is fixed with fixed establishment 7.
In the invention, further, the protection mechanism 2 comprises a dust-proof box 201, a frame 202, a gauze 203, a spring layer 204, a base 205, a support frame 206 and a baffle 207, wherein the frame 202 is installed in the middle of the dust-proof box 201, the gauze 203 is fixed on the outer wall of the dust-proof box 201, the spring layer 204 is fixed on the lower end of the gauze 203, the base 205 is installed on the rear end of the spring layer 204, the support frame 206 is connected with the front end of the spring layer 204, the baffle 207 is fixed on the inner wall of the support frame 206, the dust-proof box 201 is fixedly connected with the frame 202, the dust-proof box 201 is movably connected with the gauze 203, the base 205 forms an elastic structure with the support frame 206 through the spring layer 204, and the support frame 206 is fixedly connected with the baffle 207; but by the protection machanism 2 of free activity is installed at the front and back both ends of main part 1, convenient to use person opens and closes dust-proof box 201 and frame 202, gauze 203 is installed on dust-proof box 201's top, mainly for the inside that prevents the dust and enter into the sensor, the inside sensor of effectual protection does not receive the influence of dust and striking simultaneously, the user passes through the extrusion of spring layer 204 and base 205 and support frame 206, the effectual baffle 207 with dust-proof box 201 is connected with the dust-proof box 201 of the other end and is closed, the effectual stability and the security that has increased dust-proof box 201 and has closed.
Further, the assembly mechanism 3 includes a sensing plate 301, an upper plate 302, a buckle 303, a slot plate 304, an outer connecting plate 305, an inner connecting plate 306, a fixing screw 307 and a clamping plate 308, the inner wall of the sensing plate 301 is connected with an upper plate 302, the lower end of the upper plate 302 is fixedly connected with a buckle 303, the bottom of the buckle 303 is provided with a slot plate 304, the lower end of the slot plate 304 is fixed with a connecting outer plate 305, the bottom of the outer connecting plate 305 is provided with an inner connecting plate 306, the left and right ends of the outer connecting plate 305 are fixed with fixing screws 307, the bottom of the inner connecting plate 306 is fixed with a clamping plate 308, the sensing plate 301 is movably connected with the upper plate 302, the upper plate 302 and the slot plate 304 form a clamping structure through a buckle 303, the connected outer plate 305 and the connected inner plate 306 form a fixing structure through a fixing screw 307, and the connected inner plate 306 and the clamping plate 308 are designed integrally; because the mid-mounting of main part 1 has equipment mechanism 3, convenient to use person assembles use with sensing board 301 and upper plate 302, its upper plate 302 is another sensing board 301 of assembling, processing both splice the use, the work efficiency of sensing board 301 has been improved greatly, the user fixes the concatenation in installing the draw-in groove board 304 of upper plate 302 inner wall with buckle 303 block bottom upper plate 302, when the user needs to adjust the interval between sensing board 301, the user can be with connecting the outer panel 305 and adjusting the interval between being connected inner panel 306, highly also can remove with connecting outer panel 305 and being connected inner panel 306 afterwards, the user will connect outer panel 305 and be connected inner panel 306 through set screw 307 and fix the locking.
Further, the fixing mechanism 7 includes a fixed inner frame 701, an installation plate 702, a fixing hole 703, a bolt 704, a spring device 705, a support seat 706 and a protection strip 707, the installation plate 702 is installed at four corners of the fixed inner frame 701, the fixing hole 703 is opened in the middle of the installation plate 702, the bolt 704 is fixed in the middle of the fixing hole 703, the spring device 705 is installed at the left end and the right end of the installation plate 702, the support seat 706 is installed at the bottom of the spring device 705, the protection strip 707 is installed at the front end of the spring device 705, the fixed inner frame 701 is fixedly connected with the installation plate 702, the installation plate 702 forms a fixing structure with the fixing hole 703 through the bolt 704, and the fixed inner frame 701 forms an elastic structure with the support seat 706 and the protection strip 707 through the spring device 705; the bottom plate 6 is fixed at the bottom of the main body 1, so that the sensor board 301 can be conveniently fixed on the fixed inner frame 701 in the middle of the fixing mechanism 7, a user can install the device through the mounting plates 702 at the four corners of the fixed inner frame 701, and the user can insert the bolts 704 into the fixing holes 703 of the mounting plates 702 for fixing and locking.
Furthermore, the horizontal central axis of the main body 1 is parallel to the horizontal central axis of the protection mechanism 2, and the protection mechanism 2 is movably connected with the assembly mechanism 3; the user directly engages the outer connecting plate 305 with the holding plate 308 at the bottom of the inner connecting plate 306 and fixes and locks the fixing grooves 5 mounted at the left and right ends of the connector 4.
Furthermore, a fixed structure is arranged between the bottom plate 6 and the fixed mechanism 7, and the bottom plate 6 is movably connected with the assembling mechanism 3; the sensor board 301 is effectively clamped and fixed by the compression of the spring 705 with the support base 706 and the guard bar 707.
This intelligent machine information sensor's theory of operation convenient to multiunit installation: firstly, the front end and the rear end of the main body 1 are provided with the protection mechanisms 2 which can freely move, so that a user can open and close the dust-proof box 201 and the frame 202 conveniently, and the top end of the dust-proof box 201 is provided with the gauze 203; secondly, mainly in order to prevent dust from entering the inside of the sensor, and simultaneously effectively protect the sensor inside from dust and impact, a user can effectively connect and close the baffle 207 of the dustproof box 201 and the dustproof box 201 at the other end through the extrusion of the spring layer 204, the base 205 and the support frame 206, so that the stability and the safety of the dustproof box 201 after closing are effectively improved, the assembly mechanism 3 is arranged in the middle of the main body 1, so that the user can conveniently assemble and use the sensing plate 301 and the upper plate 302, the upper plate 302 is the other assembled sensing plate 301, the two sensing plates are processed and spliced for use, and the working efficiency of the sensing plate 301 is greatly improved; secondly, when a user needs to adjust the distance between the sensing plates 301, the user clamps the buckle 303 at the bottom of the upper plate 302 in the slot plate 304 on the inner wall of the upper plate 302 for fixed splicing; then the user can adjust the distance between the outer connecting plate 305 and the inner connecting plate 306, then the height will move along with the outer connecting plate 305 and the inner connecting plate 306, finally the user fixes and locks the outer connecting plate 305 and the inner connecting plate 306 by the fixing screw 307, the user directly clamps and locks the outer connecting plate 305 and the clamping plate 308 at the bottom of the inner connecting plate 306 in the fixing grooves 5 arranged at the left and right ends of the connector 4, because the bottom of the main body 1 is fixed with the bottom plate 6, the sensing plate 301 is conveniently arranged on the fixed inner frame 701 at the middle part of the fixing mechanism 7 for fixing, a user can install the device by the mounting plates 702 at the four corners of the fixed inner frame 701, the user can insert the bolts 704 into the fixing holes 703 of the mounting plates 702 for fixing and locking, the sensor board 301 is effectively clamped and fixed by the compression of the spring 705 with the support base 706 and the guard bar 707.
Further, the intelligent machine information sensor convenient for multiple-group installation further comprises: an auxiliary assembly module disposed on the main body 1;
the auxiliary assembly module includes:
the device comprises a shooting unit, a control unit and a control unit, wherein the shooting unit is used for shooting image information of a sensor to be assembled and processing the image information through a depth convolution neural network to obtain high-resolution image information of the sensor to be assembled, and the number of the sensors to be assembled is at least two;
the calculating unit is used for calculating the size information of the sensor to be assembled according to the high-resolution image information obtained by the shooting unit and the standard size of the intelligent machine information sensor;
the combination unit is used for carrying out combination traversal according to the size information of all the to-be-assembled sensors obtained by the calculation unit to obtain the optimal assembly mode corresponding to the optimal assembly position of each to-be-assembled sensor;
the preset unit is used for pre-estimating a standard sensor combination according to the optimal assembly mode obtained by the combination unit and extracting texture features of the standard sensor combination to obtain the texture features of the standard sensor combination;
the detection unit is used for carrying out Gaussian noise reduction processing on the position image of the sensor which is actually installed, extracting the texture feature of the assembled sensor, calculating the similarity between the extracted texture feature of the assembled sensor and the texture feature of the standard sensor, and controlling an alarm lamp to execute corresponding operation;
when the similarity is within a first preset range, the sensor to be assembled is well assembled, and an alarm lamp is controlled not to be turned on;
when the similarity is within a second preset range, indicating that the assembly of the sensor to be assembled has deviation, and controlling an alarm lamp to flicker;
when the similarity is within a third preset range, indicating that the assembly mode of the sensor to be assembled is wrong, and controlling an alarm lamp to be normally on;
the displacement unit is used for measuring the displacement of the actually installed sensor to be assembled relative to the optimal position when the alarm lamp flickers;
the automatic connection unit is used for electrically connecting the sensors corresponding to the optimal assembly mode obtained by the combination unit;
and the display unit is used for displaying the measuring result of each sensor to be assembled after the electric connection and displaying the displacement measured by the displacement unit.
In this embodiment, the sensors to be assembled are a plurality of single function sensors waiting to be assembled.
In this embodiment, the combined traversal is performed for all the assembly modes of the sensor to be assembled, so as to obtain an optimal assembly mode.
In this embodiment, the optimal assembly manner corresponding to the optimal assembly position is that the combination unit obtains the optimal assembly position of each single sensor according to the size information of all the sensors to be assembled, so that the assembly manner of each sensor at the optimal position is the optimal assembly manner.
In this embodiment, the standard sensor combination is a sensor combination obtained according to an optimal assembly mode.
In this embodiment, the first predetermined range is 90% to 100%.
In this embodiment, the second predetermined range is 70-89%.
In this embodiment, the third predetermined range is 0-69.
In this embodiment, the measurement result is the summary data of all the single-function sensor measurements in the sensor to be assembled.
The working principle and the beneficial effects of the design are as follows: the method comprises the steps of obtaining image information of a sensor to be assembled through a shooting unit, obtaining size information of the sensor to be assembled through a calculating unit, obtaining an optimal assembling mode of the sensor to be assembled through a combining unit, obtaining a sensor combination corresponding to the optimal assembling mode through a preset unit, extracting texture features of the sensor combination to obtain standard assembling sensor texture features, extracting the texture features of the sensor combination actually installed through a detecting unit, calculating the similarity of the obtained texture features and the standard assembling sensor texture features, and performing corresponding operation according to the similarity value; the optimal sensor combination mode can be obtained through automatic analysis, automatic alarm can be given when the actual sensor is assembled with problems, a solution can be given when the sensor is installed with problems, and the detection results of a plurality of sensors can be integrated.
Further, the intelligent machine information sensor convenient for multiple-group installation further comprises: a fault recognition module disposed on the main body 1;
the fault identification module includes:
the acquisition unit is used for acquiring humidity and temperature data of the sensor to be assembled in a normal operation state;
the identification unit is used for identifying whether a plurality of groups of installed intelligent machine information sensors have faults or not;
the identification unit identifies the fault according to the following formula:
the identification unit defines the data matrix according to the following formula:
wherein x isn1Representing the value of humidity, x, obtained by the humidity sensor taking the nth measurementn2The temperature value obtained by the nth measurement of the temperature sensor is represented, X is a digital matrix, and the humidity value and the temperature value are converted by a unified standard format;
the identification unit calculates an effective value S of the humidity temperature data according to the following formula: and
wherein S is the wet temperature data square error value, and the eigenvalue solution is carried out on the digital matrix X to obtain the eigenvalue gammajM represents the number of characteristic values, and theta is the average value of all the characteristic values; x is the number ofi1The humidity value obtained by the humidity sensor through the ith measurement is represented; x is the number ofi2The temperature value obtained by the ith measurement of the temperature sensor is represented; beta is a1A weight representing the humidity value; beta is a2A weight representing a temperature value; and beta is1+β 21 is ═ 1; θ 1 represents a standard characteristic value;
when S is larger than a preset value, judging that the multiple groups of installed intelligent machine information sensors run normally;
otherwise, judging that the plurality of groups of installed intelligent machine information sensors have faults;
and the alarm unit is used for controlling an alarm lamp to work according to the data detected by the identification unit.
The working principle and the beneficial effects of the design are as follows: acquiring humidity and temperature data of a sensor to be assembled in an operating state through an acquisition unit, calculating through an identification unit to determine whether the plurality of groups of installed intelligent information sensors have faults, and alarming through an alarm unit when the plurality of groups of installed intelligent information sensors have faults; can automatic acquisition treat the humidity and the temperature data of equipment sensor, can intelligent analysis whether the intelligent machine information sensor of multiunit installation breaks down, can be when machine trouble automatic alarm.
Further, the intelligent machine information sensor convenient for multiple-group installation further comprises: set up gauze 203 on protection machanism 2 and change alarm module, include:
the image acquisition unit is used for acquiring a current image of the gauze 203, detecting whether the gauze 203 is damaged or not, controlling the alarm module to send a first alarm signal if the damage is controlled, and sending a gauze 203 replacement request to a user side;
otherwise, the current image is divided into N areas, and the corresponding image of each area is a local image;
the screening unit is used for respectively acquiring a first color of the local image, comparing the first color with a second color of a standard image to acquire a color difference, and taking the local image as a detection image when the color difference is larger than a preset difference;
otherwise, taking the local image as an edge image;
the processing unit is used for carrying out color deepening processing on the detection image to obtain a deepened image, obtaining the shadow height of the deepened image, judging that dust accumulation exists in a corresponding area of the detection image when the shadow height reaches a preset threshold value, and adding an overload label to the area;
when the number of the overload labels is larger than a dust overload threshold value, acquiring the edge image, and performing amplification processing to obtain an amplified image;
the alarm unit is used for acquiring first yarn information of the gauze 203 on the amplified image, comparing the first yarn information with first standard yarn information based on the image amplification ratio to obtain yarn change of the amplified image, controlling the alarm module to send a second alarm signal when the yarn change is smaller than a preset change, and sending a gauze 203 cleaning request to a user end;
otherwise, collecting second yarn information of the gauze 203 on the amplified image, obtaining the quantity of burrs on the surface of the yarn according to the second yarn information, estimating the roughness degree of the yarn, and controlling an alarm module to send a first alarm signal and send a gauze 203 replacement request to a user side when the roughness degree is greater than a preset degree;
otherwise, the control alarm module sends out a second alarm signal and sends a gauze 203 cleaning request to the user side.
In this embodiment, the first alarm signal is an alarm signal for replacing the screen, which is sent to the user side when the screen is damaged or the screen is worn to an excessive extent.
In this embodiment, the current image is a complete image of the photographed screen in the current state; the local image is a corresponding image of each region obtained by dividing the current image.
In this embodiment, the first color refers to a screen color on the partial image; the second color is the color of the screen on the standard image, wherein the standard image is the image of the screen when it is brand new.
In this embodiment, the color difference refers to the difference in the color of the screen between the partial image and the standard image.
In this embodiment, the detection image is a local image having a color difference greater than a preset difference, where the preset difference is a color difference criterion set according to a user's will and used for determining a dusty screen and a dustless screen; the edge image refers to a local image with a color difference less than or equal to a preset difference.
In this embodiment, the darkened image refers to an image obtained by performing color deepening on the detected image.
In this embodiment, the shadow height is a height at which dust is shaded on the darkened image after the color deepening process is performed on the detected image.
In this embodiment, the overload label is a label indicating that the area is too dusty and added to the corresponding area of the detection image with the shadow height reaching the preset threshold; the dust overload threshold value is that the ratio of the number of the areas with the overload labels to the total number of the areas corresponding to the detection images reaches the minimum value which can be judged that the screen window is excessively accumulated with dust.
In this embodiment, the enlarged image is an image obtained by enlarging the edge image at a certain ratio (for example, 1: 20).
In this embodiment, the first yarn information refers to the thickness variation and color variation of the yarn; the second yarn information is yarn wear.
In this embodiment, yarn variation refers to yarn thickness variation, i.e., a decrease in yarn diameter; the preset variation is the reduced amplitude between normally used yarns.
In this example, the yarn is burred on its surface due to friction or exposure to sunlight, and the amount of bur is used to characterize the degree of roughness.
In this embodiment, the second alarm signal is an alarm signal for cleaning the gauze, which is sent to the user end when the gauze is excessively dusty
The working principle and the beneficial effects of the design are as follows: preliminarily determining whether the gauze is damaged or not by acquiring a current image of the gauze, controlling an alarm module to send a first alarm signal when the gauze is damaged, and sending a replacement request of the gauze 203 to a user side, otherwise, dividing the current image into N areas, wherein the corresponding image of each area is a local image; screening the local images to obtain a detection image and an edge image;
based on a processing unit, performing color deepening processing on a detection image to obtain a deepened image, acquiring the shadow height of the deepened image, judging that dust accumulation exists in a corresponding area of the detection image when the shadow height reaches a preset threshold value, and adding an overload label to the area; when the number of the overload labels is larger than the dust overload threshold value, acquiring an edge image, and performing amplification processing to obtain an amplified image;
acquiring first yarn information of a gauze on the amplified image based on an alarm unit, comparing the first yarn information with first standard yarn information based on an image amplification ratio to obtain yarn change of the amplified image, and controlling an alarm module to send a second alarm signal and send a gauze cleaning request to a user side when the yarn change is smaller than a preset change; otherwise, collecting second yarn information of the gauze on the amplified image, obtaining the quantity of burrs on the surface of the yarn according to the second yarn information, estimating the roughness degree of the yarn, controlling the alarm module to send a first alarm signal when the roughness degree is greater than a preset degree, and sending a gauze replacement request to a user side; otherwise, the control alarm module sends out a second alarm signal and sends a gauze cleaning request to the user side.
The working principle and the beneficial effects of the design are as follows: the detection of the gauze is beneficial to timely finding out the damage of the gauze and timely replacing the gauze, so that the condition that dust enters the intelligent machine information sensor due to the damage of the gauze is avoided, and meanwhile, the protection effect of the gauze on the intelligent machine information sensor is also improved; secondly, send the washing request to the user when the dust of gauze piles up too much, avoid because the dust piles up the heat dissipation that the gauze that causes blocks up influence intelligent machine information sensor.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An intelligent machine information sensor convenient to multiunit installation, includes main part (1), its characterized in that: protection machanism (2) are installed at both ends around main part (1), the middle part of main part (1) is fixed with equipment mechanism (3), connector (4) are installed at both ends about equipment mechanism (3), fixed slot (5) have been seted up to the inner wall of connector (4), the bottom of main part (1) is fixed with bottom plate (6), the middle part of bottom plate (6) is fixed with fixed establishment (7).
2. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: the protection mechanism (2) comprises a dustproof box (201), a frame (202), a gauze (203), a spring layer (204), a base (205), a support frame (206) and a baffle (207), a frame (202) is arranged in the middle of the dust-proof box (201), a gauze (203) is fixed on the outer wall of the dust-proof box (201), a spring layer (204) is fixed at the lower end of the gauze (203), a base (205) is installed at the rear end of the spring layer (204), a support frame (206) is connected at the front end of the spring layer (204), a baffle (207) is fixed on the inner wall of the supporting frame (206), the dustproof box (201) is fixedly connected with the frame (202), the dustproof box (201) is movably connected with the gauze (203), the base (205) forms an elastic structure with the support frame (206) through the spring layer (204), and the support frame (206) is fixedly connected with the baffle (207).
3. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: the assembly mechanism (3) comprises a sensing plate (301), an upper plate (302), a buckle (303), a clamping groove plate (304), a connecting outer plate (305), a connecting inner plate (306), a fixing screw (307) and a clamping plate (308), wherein the inner wall of the sensing plate (301) is connected with the upper plate (302), the lower end of the upper plate (302) is fixedly connected with the buckle (303), the bottom of the buckle (303) is provided with the clamping groove plate (304), the lower end of the clamping groove plate (304) is fixedly connected with the connecting outer plate (305), the bottom of the connecting outer plate (305) is provided with the connecting inner plate (306), the left end and the right end of the connecting outer plate (305) are fixedly provided with the fixing screw (307), the bottom of the connecting inner plate (306) is fixedly provided with the clamping plate (308), the sensing plate (301) is movably connected with the upper plate (302), and the upper plate (302) and the clamping groove plate (304) form a clamping structure through the buckle (303), the connected outer plate (305) and the connected inner plate (306) form a fixed structure through a fixing screw (307), and the connected inner plate (306) and the clamping plate (308) are integrally designed.
4. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: the fixing mechanism (7) comprises a fixing inner frame (701), a mounting plate (702), fixing holes (703), bolts (704), a spring device (705), a supporting seat (706) and a protective strip (707), the mounting plate (702) is arranged at four corners of the fixing inner frame (701), a fixing hole (703) is arranged in the middle of the mounting plate (702), a bolt (704) is fixed in the middle of the fixing hole (703), spring devices (705) are arranged at the left end and the right end of the mounting plate (702), a supporting seat (706) is arranged at the bottom of the spring device (705), a protective strip (707) is arranged at the front end of the spring device (705), the fixed inner frame (701) is fixedly connected with the mounting plate (702), the mounting plate (702) and the fixing hole (703) form a fixing structure through a bolt (704), and the fixed inner frame (701) forms an elastic structure with the supporting seat (706) and the protective strip (707) through the spring device (705).
5. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: the horizontal central axis of the main body (1) is parallel to the horizontal central axis of the protection mechanism (2), and the protection mechanism (2) is movably connected with the assembly mechanism (3).
6. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: the bottom plate (6) and the fixing mechanism (7) are of a fixed structure, and the bottom plate (6) and the assembling mechanism (3) are movably connected.
7. An intelligent machine information sensor to facilitate multiple group installations, as claimed in claim 1, wherein: further comprising: an auxiliary assembly module arranged on the main body (1);
the auxiliary assembly module includes:
the device comprises a shooting unit, a processing unit and a control unit, wherein the shooting unit is used for shooting image information of a sensor to be assembled and processing the image information through a depth convolution neural network to obtain high-resolution image information of the sensor to be assembled, and the number of the sensors to be assembled is at least two;
the calculating unit is used for calculating the size information of the sensor to be assembled according to the high-resolution image information obtained by the shooting unit and the standard size of the intelligent machine information sensor;
the combination unit is used for carrying out combination traversal according to the size information of all the to-be-assembled sensors obtained by the calculation unit to obtain the optimal assembly mode corresponding to the optimal assembly position of each to-be-assembled sensor;
the preset unit is used for pre-estimating a standard sensor combination according to the optimal assembly mode obtained by the combination unit and extracting texture features of the standard sensor combination to obtain texture features of a standard assembled sensor;
the detection unit is used for carrying out Gaussian noise reduction processing on the position image of the sensor which is actually installed, extracting the texture features of the assembled sensor, calculating the similarity between the extracted texture features of the assembled sensor and the texture features of the standard sensor, and controlling the alarm lamp to execute corresponding operation;
when the similarity is within a first preset range, the sensor to be assembled is well assembled, and an alarm lamp is controlled not to be turned on;
when the similarity is within a second preset range, indicating that the sensor to be assembled is assembled with deviation, and controlling an alarm lamp to flicker;
when the similarity is within a third preset range, indicating that the assembly mode of the sensor to be assembled is wrong, and controlling an alarm lamp to be normally on;
the displacement unit is used for measuring the displacement of the actually installed sensor to be assembled relative to the optimal position when the alarm lamp flickers;
the automatic connection unit is used for electrically connecting the sensors corresponding to the optimal assembly modes obtained by the combination unit;
and the display unit is used for displaying the measuring result of each sensor to be assembled after the electric connection and displaying the displacement measured by the displacement unit.
8. The intelligent machine information sensor convenient for multiple-group installation according to claim 1, further comprising a gauze (203) replacement alarm module arranged on the protection mechanism (2), comprising:
the image acquisition unit is used for acquiring a current image of the gauze (203), detecting whether the gauze (203) is damaged or not, controlling the alarm module to send a first alarm signal if the gauze (203) is damaged, and sending a gauze (203) replacement request to a user side;
otherwise, the current image is divided into N areas, and the corresponding image of each area is a local image;
the screening unit is used for respectively acquiring a first color of the local image, comparing the first color with a second color of a standard image to acquire a color difference, and taking the local image as a detection image when the color difference is larger than a preset difference;
otherwise, taking the local image as an edge image;
the processing unit is used for carrying out color deepening processing on the detection image to obtain a deepened image, obtaining the shadow height of the deepened image, judging that dust accumulation exists in a corresponding area of the detection image when the shadow height reaches a preset threshold value, and adding an overload label to the area;
when the number of the overload labels is larger than a dust overload threshold value, acquiring the edge image, and performing amplification processing to obtain an amplified image;
the alarm unit is used for acquiring first yarn information of the gauze (203) on the amplified image, comparing the first yarn information with first standard yarn information based on the image amplification ratio to obtain the yarn change of the amplified image, controlling the alarm module to send a second alarm signal when the yarn change is smaller than a preset change, and sending a gauze (203) cleaning request to a user side;
otherwise, collecting second yarn information of the gauze (203) on the amplified image, obtaining the quantity of burrs on the surface of the yarn according to the second yarn information, estimating the roughness degree of the yarn, controlling an alarm module to send a first alarm signal when the roughness degree is greater than a preset degree, and sending a gauze (203) replacement request to a user side;
otherwise, the control alarm module sends out a second alarm signal and sends a gauze (203) cleaning request to the user side.
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Application publication date: 20211207 |