CN113758260A - Automatic feeding device for aluminum ingots - Google Patents

Automatic feeding device for aluminum ingots Download PDF

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Publication number
CN113758260A
CN113758260A CN202111068721.2A CN202111068721A CN113758260A CN 113758260 A CN113758260 A CN 113758260A CN 202111068721 A CN202111068721 A CN 202111068721A CN 113758260 A CN113758260 A CN 113758260A
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CN
China
Prior art keywords
ratchet wheel
roller
ratchet
smelting furnace
conveying device
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Granted
Application number
CN202111068721.2A
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Chinese (zh)
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CN113758260B (en
Inventor
曹永敢
李旭
邵伟
赵军
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Anhui Xinal Technology Co ltd
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Anhui Xinal Technology Co ltd
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Priority to CN202111068721.2A priority Critical patent/CN113758260B/en
Publication of CN113758260A publication Critical patent/CN113758260A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/0806Charging or discharging devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/008Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/02Skids or tracks for heavy objects
    • F27D3/022Skids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/02Skids or tracks for heavy objects
    • F27D3/026Skids or tracks for heavy objects transport or conveyor rolls for furnaces; roller rails

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention aims to provide an automatic aluminum ingot feeding device, which comprises a conveying device and a smelting furnace, the smelting furnace is positioned at the high side close to the conveying device, a guide plate for guiding and discharging is assembled between the conveying device and the smelting furnace, the guide plate is provided with a transverse groove, a material supporting plate is horizontally arranged in the transverse groove in a sliding manner, the material supporting plate has a fully contracted unloading state and a fully extended material accumulating state, the guide plate further comprises a driving mechanism used for driving the material supporting plate and the conveying device to independently move step by step, the driving mechanism comprises a driving roller, a first ratchet wheel and a second ratchet wheel, the driving roller is rotatably arranged on the third roller frame, the first ratchet wheel and the second ratchet wheel are respectively and coaxially and rotatably arranged at two ends of the driving roller, the first ratchet of the first ratchet wheel inner ring linked with the retainer plate and the second ratchet of the second ratchet wheel inner ring linked with the conveying device are opposite in rotation direction.

Description

Automatic feeding device for aluminum ingots
Technical Field
The invention relates to a feeding device, in particular to an automatic aluminum ingot feeding device.
Background
In the process of smelting aluminum ingots, the aluminum ingots need to be put into a smelting furnace, the common feeding mode is manual operation, and the smelting furnace is high in height and large in size, so that the smelting furnace needs to be inclined and then the aluminum ingots are put into the furnace one by one, and the method is low in efficiency and safety coefficient; and the aluminum ingot can be conveyed to the position near the smelting furnace by a crane through manual feeding, and then the smelting furnace is poured to feed the aluminum ingot. The manual operation speed is slow, the operation is difficult, the danger is high, in addition, only be applicable to intermittent type formula smelting, if adopt conventional conveyer, on the one hand the smelting furnace fire door high temperature causes the conveyer to damage easily, on the other hand because the smelting furnace top matches lid, exhaust system etc. the conveyer installation is inconvenient. In addition, the wet aluminum ingot is directly put into the high-temperature aluminum liquid, so that the aluminum liquid is easy to splash, and serious potential safety hazard exists.
Disclosure of Invention
The invention aims to provide an automatic aluminum ingot feeding device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an aluminium ingot automatic feeding device, includes conveyor and smelting furnace, its characterized in that: the smelting furnace is located and is close to the high-order side of conveyor, be equipped with the deflector that plays the direction unloading effect between conveyor and the smelting furnace, the cross slot has been seted up on the deflector, and horizontal slip is provided with the support flitch in the cross slot, and the support flitch has the unloading state of complete shrink and the long-pending material state of stretching out completely.
As a further scheme of the invention: the material supporting plate and the conveying device are driven to independently move step by the aid of the driving mechanism, the driving mechanism comprises a driving roller, a first ratchet wheel and a second ratchet wheel, the driving roller is rotatably arranged on a third roller frame, the first ratchet wheel and the second ratchet wheel are respectively and coaxially rotatably arranged at two ends of the driving roller, a first ratchet of a first ratchet wheel inner ring linked with the material supporting plate and a second ratchet of a second ratchet wheel inner ring linked with the conveying device are opposite in rotation direction, linkage blocks corresponding to the first ratchet and the second ratchet are respectively arranged at corresponding positions of two ends of the driving roller, and the driving roller is connected with a forward and reverse motor.
As a further scheme of the invention: conveyor includes first commentaries on classics roller, second commentaries on classics roller and conveyer belt, be equipped with first roller frame and second roller frame on the base respectively, and the height of first roller frame is less than the second roller frame height, first commentaries on classics roller rotates and installs on first roller frame, and the second commentaries on classics roller rotates and installs on the second roller frame, and the conveyer belt is around establishing between two commentaries on classics rollers.
As a further scheme of the invention: the periphery of the second ratchet wheel is provided with chain teeth, a chain wheel is coaxially and fixedly installed on one of the rotating rollers in the conveying device, and the second ratchet wheel with the chain teeth is in transmission connection with the chain wheel on the rotating roller through a chain.
As a further scheme of the invention: the material supporting device is characterized by further comprising a sliding groove arranged between the first ratchet wheel and the material supporting plate, a sliding block is arranged in the sliding groove, a first connecting rod and a second connecting rod are fixedly arranged on two sides of the sliding block respectively, the lengths of the two connecting rods are larger than that of the sliding groove, the second connecting rod is connected with the material supporting plate, a linkage rod is hinged to the first connecting rod, and the end portion of the linkage rod is eccentrically hinged to the surface of the first ratchet wheel.
As a further scheme of the invention: the utility model discloses a smelting furnace, including deflector, discharge coil, exhaust coil, pump, smoke filter box, deflector, exhaust coil, discharge coil and smelting furnace, the deflector is embedded to be equipped with the discharge coil, the one end of discharge coil is connected with the play tobacco pipe of smelting furnace, and the other end of discharge coil leads to the atmosphere, is provided with pump and gas fume filter box on the connecting pipeline between discharge coil and the smelting furnace.
As a further scheme of the invention: the flue gas filter box is internally provided with a spray pipe positioned above, the bottom of the spray pipe is provided with an atomizing nozzle, the bottom of one side of the flue gas filter box is provided with a flue gas inlet for flue gas to enter, and the top of one side of the flue gas filter box is provided with a flue gas outlet.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic aluminum ingot feeding device, the material supporting plate is horizontally arranged on the guide plate between the conveying device and the smelting furnace in a sliding mode, so that material accumulation and discharging of the material supporting plate can be achieved, batch blanking of aluminum ingots is further achieved, meanwhile, due to buffering of the material supporting plate, the blanking height of the aluminum ingots in the blanking process is reduced, the gravitational potential energy of the aluminum ingots is reduced, and splashing of aluminum liquid is prevented.
2. Two ratchet wheels are assembled at two ends of the driving roller and are respectively linked with the material supporting plate and the conveying device, and the directions of the inner circle isolated ratchet teeth of the two ratchet wheels are opposite, so that the step-by-step alternate motion of the two ratchet wheels is realized, the step-by-step operation of the material supporting plate and the conveying device is completed, the ordered operation of feeding and discharging is realized, the batch blanking at intervals of aluminum ingots is further realized, the complete melting of each batch of aluminum ingots is completed, and the occurrence of the condition of blanking blockage is avoided.
Drawings
FIG. 1 is a schematic structural view of an automatic aluminum ingot feeding device;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic view of the installation of a ratchet wheel in the automatic aluminum ingot feeding device;
FIG. 4 is a schematic structural view of a flue gas filter box in the automatic aluminum ingot feeding device;
in the figure: the device comprises a base 1, a first roller frame 2, a second roller frame 3, a supporting plate 4, a third roller frame 5, a driving roller 6, a first ratchet wheel 7, a linkage rod 8, a sliding groove 9, a first connecting rod 10, a sliding block 11, a second connecting rod 12, a guide plate 13, a smoke exhaust coil 14, a chain 15, a first rotating roller 16, a conveying belt 17, a second rotating roller 18, a side plate 19, a material supporting plate 20, a smoke filtering box 21, a pumping pump 22, a smelting furnace 23, a spray pipe 24, a linkage block 25, a smoke inlet 26, a smoke outlet 27, a first ratchet 28, a second ratchet 29 and a second ratchet wheel 30.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
Referring to fig. 1 and 2, in the present embodiment, an aluminum ingot automatic feeding device includes a base 1, a conveying device disposed on the base 1 and used for conveying an aluminum ingot from a low position to a high position, a smelting furnace 23 disposed on the base 1 and located near a high position side of the conveying device, and a guide plate 13 disposed between the conveying device and the smelting furnace 23 and used for guiding and discharging, wherein the conveying device conveys the aluminum ingot from the low position to the high position, and the aluminum ingot falls into the smelting furnace 23 after being discharged from the high position to the guide plate 13 so as to complete feeding of the aluminum ingot.
A transverse groove is formed in the guide plate 13, a material supporting plate 20 is horizontally and movably arranged in the transverse groove, the material supporting plate 20 has a fully contracted unloading state and a fully extended material accumulation state, as shown in fig. 1, when the end part of the material supporting plate 20 fully extends to the right side of the guide plate 13, the material accumulation state is obtained, and in the state, the aluminum ingots falling from the conveying device can slide and deposit on the material supporting plate 20; when the end of the retainer plate 20 is contracted to a position at least flush with the guide plate 13, namely in a discharging state, the aluminum ingots are gradually discharged into the smelting furnace 23 along with the contraction of the retainer plate 20 under the blocking action of the guide plate 13 until the retainer plate 20 is completely retracted, and the aluminum ingots on the retainer plate are discharged, so that batch feeding at intervals is realized, and each batch of aluminum ingots are completely melted in the furnace without causing feeding blockage. And side plates 19 are fixedly arranged on two sides of the guide plate 13, and the side plates 19 are used for preventing the aluminum ingots from falling off from two sides in the guiding and blanking process.
In this embodiment, specifically, the conveying device includes a first rotating roller 16, a second rotating roller 18 and a conveyor belt 17, the base 1 is respectively equipped with the first roller frame 2 and the second roller frame 3, and the height of the first roller frame 2 is smaller than the height of the second roller frame 3, so as to form a height difference, and the conveying device is in an inclined state, the first rotating roller 16 is rotatably installed on the first roller frame 2, the second rotating roller 18 is rotatably installed on the second roller frame 3, and the conveyor belt 17 is wound between the two rotating rollers.
The automatic aluminum ingot feeding device further comprises a driving mechanism for driving the material supporting plate 20 and the conveying device to move, the driving mechanism can realize independent operation of the material supporting plate 20 and the conveying device, namely when the material supporting plate 20 is in a material accumulation state, the conveying device operates and realizes aluminum ingot feeding, when the material supporting plate 20 accumulates to a certain amount, the material supporting plate 20 retracts, and at the moment, the conveying device stops operating to stop feeding. I.e. the drive mechanism effects a stepwise alternating movement of the retainer plate 20 and the conveyor.
Referring to fig. 1, 2 and 3 again, the driving mechanism includes a driving roller 6, a first ratchet wheel 7 and a second ratchet wheel 30, the driving roller 6 is rotatably mounted on the third roller frame 5, the bottom of the third roller frame 5 has a supporting plate 4, the supporting plate 4 is mounted on one side of the second roller frame 3, the first ratchet wheel 7 and the second ratchet wheel 30 are respectively and coaxially rotatably mounted at two ends of the driving roller 6, a first ratchet 28 of an inner ring of the first ratchet wheel 7 linked with the material supporting plate 20 is counterclockwise, a second ratchet 29 of an inner ring of the second ratchet wheel 30 linked with the conveying device is clockwise, linkage blocks 25 corresponding to the first ratchet 28 and the second ratchet 29 are respectively arranged at corresponding positions of the two ends of the driving roller 6, the driving roller 6 is connected with a forward and reverse rotation motor, so that when the driving roller 6 rotates forward, the second ratchet 29 follows, the first ratchet 28 is relatively static, thereby realizing the feeding of the conveying device, the retainer plate 20 is in static accumulation; when the driving roller 6 rotates reversely, the first ratchet 28 follows, the second ratchet 29 is relatively static, so that the conveying device is static, and the retainer plate 20 retracts to discharge, so that the two move alternately in a step-by-step mode.
On the basis of the embodiment, the linkage structure of the first ratchet wheel 7 and the material supporting plate 20 specifically includes a sliding groove 9 arranged between the two, a sliding block 11 is arranged in the sliding groove 9 in a sliding manner, a first connecting rod 10 and a second connecting rod 12 are fixedly arranged on two sides of the sliding block 11 respectively, the lengths of the two connecting rods are larger than the length of the sliding groove 9, the second connecting rod 12 is connected with the material supporting plate 20, a linkage rod 8 is hinged on the first connecting rod 10, and the end part of the linkage rod 8 is eccentrically hinged with the surface of the first ratchet wheel 7. When the first ratchet wheel 7 rotates, the linkage rod 8 pulls the sliding block 11 to move transversely, so that the retainer plate 20 slides in the horizontal direction, and the extension or retraction of the retainer plate 20 is realized.
The linkage structure of the second ratchet wheel 30 and the conveying device is specifically that the periphery of the second ratchet wheel 30 is provided with chain teeth, a chain wheel is coaxially and fixedly mounted on one of the rollers of the conveying device, and the second ratchet wheel 30 with the chain teeth and the chain wheel on the roller are driven by a chain 15, in this embodiment, the chain wheel is coaxially assembled on the second roller 18.
In another embodiment, in order to preheat the aluminum ingot in the blanking process, a smoke exhaust coil 14 is embedded in the guide plate 13, one end of the smoke exhaust coil 14 is connected with a smoke outlet pipe of a smelting furnace 23, the other end of the smoke exhaust coil 14 is communicated with the atmosphere, and a pumping pump 22 and a smoke filter box 21 are arranged on a connecting pipeline between the smoke exhaust coil 14 and the smelting furnace 23. The pumping pump 22 pumps high-temperature flue gas generated in the smelting furnace 23 into the smoke exhaust coil 14 after passing through the flue gas filtering box 21, and preheats the guide plate 13, so that an aluminum ingot on the guide plate can be preheated, and the heat recovery utilization rate of the high-temperature flue gas is improved.
Referring to fig. 4, a spray pipe 24 is arranged above the flue gas filtering tank 21, the bottom of the spray pipe 24 is provided with an atomizing nozzle, the bottom of one side of the flue gas filtering tank 21 is provided with a flue gas inlet 26 for flue gas to enter, and the top of one side of the flue gas filtering tank is provided with a flue gas outlet 27. When the smoke is filtered, external water is introduced into the spraying pipe 24 and is atomized and sprayed out to contact with the smoke from bottom to top, so that magazines in the smoke are washed and settled, the washed smoke is discharged from the smoke outlet 27, and sewage is discharged from a sewage outlet (not shown in the figure) on the smoke filter box 21.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.
Although the embodiments have been described, once the basic inventive concept is obtained, other variations and modifications of these embodiments can be made by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes using the contents of the present specification and drawings, or any other related technical fields, which are directly or indirectly applied thereto, are included in the scope of the present invention.

Claims (7)

1. The utility model provides an aluminium ingot automatic feeding device, includes conveyor and smelting furnace, its characterized in that: the smelting furnace is located and is close to the high-order side of conveyor, be equipped with the deflector that plays the direction unloading effect between conveyor and the smelting furnace, the cross slot has been seted up on the deflector, and horizontal slip is provided with the support flitch in the cross slot, and the support flitch has the unloading state of complete shrink and the long-pending material state of stretching out completely.
2. An aluminum ingot automatic feeding device according to claim 1, characterized in that: the material supporting plate and the conveying device are driven to independently move step by the aid of the driving mechanism, the driving mechanism comprises a driving roller, a first ratchet wheel and a second ratchet wheel, the driving roller is rotatably arranged on a third roller frame, the first ratchet wheel and the second ratchet wheel are respectively and coaxially rotatably arranged at two ends of the driving roller, a first ratchet of a first ratchet wheel inner ring linked with the material supporting plate and a second ratchet of a second ratchet wheel inner ring linked with the conveying device are opposite in rotation direction, linkage blocks corresponding to the first ratchet and the second ratchet are respectively arranged at corresponding positions of two ends of the driving roller, and the driving roller is connected with a forward and reverse motor.
3. An aluminum ingot automatic feeding device according to claim 2, characterized in that: conveyor includes first commentaries on classics roller, second commentaries on classics roller and conveyer belt, be equipped with first roller frame and second roller frame on the base respectively, and the height of first roller frame is less than the second roller frame height, first commentaries on classics roller rotates and installs on first roller frame, and the second commentaries on classics roller rotates and installs on the second roller frame, and the conveyer belt is around establishing between two commentaries on classics rollers.
4. An aluminum ingot automatic feeding device according to claim 3, characterized in that: the periphery of the second ratchet wheel is provided with chain teeth, a chain wheel is coaxially and fixedly installed on one of the rotating rollers in the conveying device, and the second ratchet wheel with the chain teeth is in transmission connection with the chain wheel on the rotating roller through a chain.
5. An aluminum ingot automatic feeding device according to claim 3, characterized in that: the material supporting device is characterized by further comprising a sliding groove arranged between the first ratchet wheel and the material supporting plate, a sliding block is arranged in the sliding groove, a first connecting rod and a second connecting rod are fixedly arranged on two sides of the sliding block respectively, the lengths of the two connecting rods are larger than that of the sliding groove, the second connecting rod is connected with the material supporting plate, a linkage rod is hinged to the first connecting rod, and the end portion of the linkage rod is eccentrically hinged to the surface of the first ratchet wheel.
6. An aluminum ingot automatic feeding apparatus according to any one of claims 1 to 5, characterized in that: the utility model discloses a smelting furnace, including deflector, discharge coil, exhaust coil, pump, smoke filter box, deflector, exhaust coil, discharge coil and smelting furnace, the deflector is embedded to be equipped with the discharge coil, the one end of discharge coil is connected with the play tobacco pipe of smelting furnace, and the other end of discharge coil leads to the atmosphere, is provided with pump and gas fume filter box on the connecting pipeline between discharge coil and the smelting furnace.
7. An aluminum ingot automatic feeding device according to claim 6, characterized in that: the flue gas filter box is internally provided with a spray pipe positioned above, the bottom of the spray pipe is provided with an atomizing nozzle, the bottom of one side of the flue gas filter box is provided with a flue gas inlet for flue gas to enter, and the top of one side of the flue gas filter box is provided with a flue gas outlet.
CN202111068721.2A 2021-09-13 2021-09-13 Automatic feeding device for aluminum ingot Active CN113758260B (en)

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Application Number Priority Date Filing Date Title
CN202111068721.2A CN113758260B (en) 2021-09-13 2021-09-13 Automatic feeding device for aluminum ingot

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Application Number Priority Date Filing Date Title
CN202111068721.2A CN113758260B (en) 2021-09-13 2021-09-13 Automatic feeding device for aluminum ingot

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CN113758260A true CN113758260A (en) 2021-12-07
CN113758260B CN113758260B (en) 2024-04-16

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208794993U (en) * 2018-08-09 2019-04-26 江西保太有色金属集团有限公司 A kind of melting furnace aluminium ingot feeding device
CN110253428A (en) * 2019-07-29 2019-09-20 曾怡普 A kind of automatic feeder and intermittent delivery machine for clothes hanger sander
CN210260398U (en) * 2019-06-12 2020-04-07 佛山市南海澳米金属制品有限公司 Feeding device of aluminum smelting furnace
CN211084816U (en) * 2019-06-05 2020-07-24 江西万泰铝业有限公司 Automatic feeding device for aluminum ingots
CN112229217A (en) * 2020-11-05 2021-01-15 常德华海液压机械制造有限公司 Automatic feeding device of aluminum alloy smelting furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208794993U (en) * 2018-08-09 2019-04-26 江西保太有色金属集团有限公司 A kind of melting furnace aluminium ingot feeding device
CN211084816U (en) * 2019-06-05 2020-07-24 江西万泰铝业有限公司 Automatic feeding device for aluminum ingots
CN210260398U (en) * 2019-06-12 2020-04-07 佛山市南海澳米金属制品有限公司 Feeding device of aluminum smelting furnace
CN110253428A (en) * 2019-07-29 2019-09-20 曾怡普 A kind of automatic feeder and intermittent delivery machine for clothes hanger sander
CN112229217A (en) * 2020-11-05 2021-01-15 常德华海液压机械制造有限公司 Automatic feeding device of aluminum alloy smelting furnace

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