CN113757538A - Integrated integrated metering filler - Google Patents
Integrated integrated metering filler Download PDFInfo
- Publication number
- CN113757538A CN113757538A CN202010499803.1A CN202010499803A CN113757538A CN 113757538 A CN113757538 A CN 113757538A CN 202010499803 A CN202010499803 A CN 202010499803A CN 113757538 A CN113757538 A CN 113757538A
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- CN
- China
- Prior art keywords
- gear
- controller
- oil
- metering
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000945 filler Substances 0.000 title claims abstract description 8
- 230000006698 induction Effects 0.000 claims abstract description 3
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 230000006978 adaptation Effects 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N25/00—Distributing equipment with or without proportioning devices
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
An integrated metering filler comprises a metering valve body, wherein the surface of a shell is respectively provided with an oil inlet end and an oil filling end, the surface of the oil inlet end is fixedly provided with a solenoid valve, the inside of the metering valve body is respectively and fixedly provided with a back pressure valve and a gear, the oil inlet end is communicated with a cavity inlet of the gear through an oil inlet pipeline, and a cavity outlet of the gear is communicated with the oil filling end through an oil outlet pipeline; the upper surface of the metering valve body is also fixedly provided with a controller, the signal input end of the controller is electrically connected with the proximity switch, and the signal induction end of the proximity switch is matched with the gear. The invention overcomes the defects of the prior art, can work independently corresponding to the lubricating points, does not interfere with each other, can be combined at will, can monitor and manage the lubricating process, can be combined into a lubricating system product according to requirements, can effectively improve the reliability and operation and maintenance of equipment, reduce the cost and protect the environment.
Description
Technical Field
The invention relates to the technical field of lubrication filling devices, in particular to an integrated metering filling device.
Background
Along with the rapid development of industrial automation and the continuous improvement of requirements of laws and regulations on efficiency and environment, the reliability and continuous operation of mechanical equipment are further promoted, the state perception of the equipment and the requirements on parameter correction and restoration in the operation of the equipment are further improved, lubrication is used as an indispensable key link in the mechanical equipment, the effects of improving the high efficiency and reliability of the equipment and monitoring the state of the equipment can be achieved, meanwhile, the effects of reducing unnecessary consumption of a lubricant, protecting the environment and reducing carbon emission can be achieved, the equipment is corrected after being matched with the optimal operation parameters of the equipment through monitoring of the process of adding the lubricant to the equipment and state analysis after adding, and the equipment is circularly enabled to exert the maximum efficiency.
Most lubricating equipment on the market can only play the effect of refueling at present, and do not track and rectify the effect after the filling, though reduced coefficient of friction in the mechanical transmission and improved transmission efficiency, the ubiquitous filling is excessive or not enough, causes the operation cost of enterprise increase and the not friendly phenomenon of production environment. Although various intelligent lubricating products exist in the market to explore and solve the problem, the problems that the system structure is unreasonable, lubricating points are not independent, the lubricating point control management is crossed, the lubricating points cannot be combined and expanded at will, the system structure is complex, the industry is limited and the like still exist.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the lubrication filler which can work independently corresponding to the lubrication points, does not interfere with each other, can be combined randomly, can monitor and manage the lubrication process, and has simple structure and strong universality.
In order to achieve the purpose, the invention is realized by the following technical scheme:
an integrated metering filler comprises a metering valve body, wherein an oil inlet end and an oil filling end are respectively arranged on the surface of a shell, an electromagnetic valve is fixedly arranged on the surface of the oil inlet end, a back pressure valve and a gear are respectively and fixedly arranged in the metering valve body, the oil inlet end is communicated with a cavity inlet of the gear through an oil inlet pipeline, and a cavity outlet of the gear is communicated with the oil filling end through an oil outlet pipeline;
the metering valve body upper surface still fixed mounting has the controller, the signal input part and the proximity switch electric connection of controller, proximity switch's signal response end and gear looks adaptation.
Preferably, the oil injection end is fixedly provided with a throttle valve.
Preferably, a preset program is arranged in the controller, and a nixie tube is fixedly installed in the controller.
Preferably, 485 communication and I/O output are connected in series to the controller, and the controller transmits and receives data through 485 communication.
Preferably, the gear is in an elliptical gear structure.
The invention provides an integrated metering filler. The method has the following beneficial effects: the adjusting effect of the filling speed can be realized through the throttle valve; the pressure loss of the system is reduced by adopting an elliptic gear structure; the controller has the functions of automatic control and receiving control of an upper computer, internal parameters can be adjusted in real time, and the controller can be used as an independent subsystem of a main control system and can work independently; the auxiliary solenoid valve can be closed more tightly by a back pressure valve. The invention can be combined into a product of a lubricating system according to requirements, so that the reliability and operation and maintenance of equipment can be effectively improved, the cost is reduced and the environment is protected.
Drawings
In order to more clearly illustrate the present invention or the prior art solutions, the drawings that are needed in the description of the prior art will be briefly described below.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of a video laryngoscope according to the invention;
the reference numbers in the figures illustrate:
1. a metering valve body; 2. an oil inlet end; 3. oil injection end; 4. an electromagnetic valve; 5. a back pressure valve; 6. a gear; 7. a controller; 8. a proximity switch; 9. a throttle valve.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings.
As shown in fig. 1-2, an integrated metering filler comprises a metering valve body 1, wherein an oil inlet end 2 and an oil filling end 3 are respectively arranged on the surface of the housing 1, a solenoid valve 4 is fixedly arranged on the surface of the oil inlet end 2, a back pressure valve 5 and a gear 6 are respectively and fixedly arranged in the metering valve body 1, the oil inlet end 2 is communicated with a cavity inlet of the gear 6 through an oil inlet pipeline, and a cavity outlet of the gear 6 is communicated with the oil filling end 3 through an oil outlet pipeline; the metering valve body 1 upper surface still fixed mounting has controller 7, the signal input part and the proximity switch 8 electric connection of controller 7, the signal induction end and the gear 6 looks adaptation of proximity switch 8.
The working principle is as follows: after the electromagnetic valve 4 is opened, fluid enters a cavity of the gear 6 through the backpressure valve 5, the gear 6 is driven to rotate and then flows to an oil receiving point through the oil injection end 3 through an oil outlet pipeline, a signal sensing end of the proximity switch 8 senses the rotation of the gear 6 and transmits a signal to the controller 7, and the controller processes, calculates and identifies the signal from the proximity switch 8 and then outputs a corresponding result; in the embodiment, a preset program is arranged in the controller 7, parameters such as filling quantity, interval time, addresses, working modes and the like are preset according to the process requirements of oil receiving points in use, the controller can automatically put into operation after being electrified after the setting is finished, and internal parameters can be adjusted in real time and serve as independent subsystems of the main control system and can work independently; after use, the solenoid valve 4 may be closed, and the back pressure valve 5 assists the closing of the solenoid valve 4.
In the embodiment of the invention, a throttle valve 9 is fixedly arranged at the oil injection end 3. The throttle valve 9 can be used to adjust the filling speed.
In the embodiment of the present invention, a nixie tube is fixedly installed in the controller 7. And the nixie tube is combined with an indicator light to display results and states.
In the embodiment of the invention, the controller 7 is connected with 485 communication and I/O output in series, and the controller 7 transmits and receives data through 485 communication. Therefore, the controller 7 can be conveniently managed by an upper computer, and can be used as a system controller to perform start-stop control and system state control on the filling pump if the upper computer is absent.
In the embodiment of the present invention, the gear 6 has an elliptical gear structure. Thereby enabling to reduce the system pressure loss.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. An integrated metering filler, comprising a metering valve body (1), characterized in that: the metering valve body (1) is provided with an oil inlet end (2) and an oil injection end (3) on the surface, the surface of the oil inlet end (2) is fixedly provided with a solenoid valve (4), the inside of the metering valve body (1) is fixedly provided with a back pressure valve (5) and a gear (6) respectively, the oil inlet end (2) is communicated with a cavity inlet of the gear (6) through an oil inlet pipeline, and a cavity outlet of the gear (6) is communicated with the oil injection end (3) through an oil outlet pipeline;
the metering valve body (1) upper surface still fixed mounting have controller (7), the signal input part and proximity switch (8) electric connection of controller (7), the signal induction end and gear (6) looks adaptation of proximity switch (8).
2. An integrated metering doser as claimed in claim 1 wherein: and the oil injection end (3) is fixedly provided with a throttle valve (9).
3. An integrated metering doser as claimed in claim 1 wherein: the controller (7) is internally provided with a preset program and is fixedly provided with a nixie tube.
4. An integrated metering doser as claimed in claim 3 wherein: the controller (7) is connected with 485 communication and I/O output in series, and the controller (7) sends and receives data through 485 communication.
5. An integrated metering doser as claimed in claim 1 wherein: the gear (6) adopts an elliptic gear structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010499803.1A CN113757538A (en) | 2020-06-04 | 2020-06-04 | Integrated integrated metering filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010499803.1A CN113757538A (en) | 2020-06-04 | 2020-06-04 | Integrated integrated metering filler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113757538A true CN113757538A (en) | 2021-12-07 |
Family
ID=78783607
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010499803.1A Pending CN113757538A (en) | 2020-06-04 | 2020-06-04 | Integrated integrated metering filler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113757538A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203641826U (en) * | 2014-01-17 | 2014-06-11 | 上海莱艾芙电器有限公司 | Automatic grease filling device for inner bores of gear surfaces |
| CN205619982U (en) * | 2016-05-18 | 2016-10-05 | 其胜威纳(上海)润滑设备有限公司 | Online flow detection device of high accuracy |
| CN107191580A (en) * | 2017-07-03 | 2017-09-22 | 上海振华重工(集团)股份有限公司 | A kind of lubricating system for exposed gear |
| CN212203974U (en) * | 2020-06-04 | 2020-12-22 | 上海鼎羿流体技术有限公司 | Integrated integrated metering filler |
| CN113551141A (en) * | 2020-04-26 | 2021-10-26 | 上海鼎羿流体技术有限公司 | Lubricating oil filler |
-
2020
- 2020-06-04 CN CN202010499803.1A patent/CN113757538A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203641826U (en) * | 2014-01-17 | 2014-06-11 | 上海莱艾芙电器有限公司 | Automatic grease filling device for inner bores of gear surfaces |
| CN205619982U (en) * | 2016-05-18 | 2016-10-05 | 其胜威纳(上海)润滑设备有限公司 | Online flow detection device of high accuracy |
| CN107191580A (en) * | 2017-07-03 | 2017-09-22 | 上海振华重工(集团)股份有限公司 | A kind of lubricating system for exposed gear |
| CN113551141A (en) * | 2020-04-26 | 2021-10-26 | 上海鼎羿流体技术有限公司 | Lubricating oil filler |
| CN212203974U (en) * | 2020-06-04 | 2020-12-22 | 上海鼎羿流体技术有限公司 | Integrated integrated metering filler |
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