CN113756031A - Variable-volume cloth storage tank of dyeing machine and volume control method of cloth storage tank - Google Patents
Variable-volume cloth storage tank of dyeing machine and volume control method of cloth storage tank Download PDFInfo
- Publication number
- CN113756031A CN113756031A CN202111070602.0A CN202111070602A CN113756031A CN 113756031 A CN113756031 A CN 113756031A CN 202111070602 A CN202111070602 A CN 202111070602A CN 113756031 A CN113756031 A CN 113756031A
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- China
- Prior art keywords
- cloth storage
- cloth
- storage tank
- volume
- dyeing
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Links
- 239000004744 fabric Substances 0.000 title claims abstract description 193
- 238000003860 storage Methods 0.000 title claims abstract description 115
- 238000004043 dyeing Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000005192 partition Methods 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 18
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000010355 oscillation Effects 0.000 claims description 3
- 239000004809 Teflon Substances 0.000 claims 2
- 229920006362 Teflon® Polymers 0.000 claims 2
- 230000007246 mechanism Effects 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 4
- -1 polytetrafluoroethylene Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000009981 jet dyeing Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
- D06B3/26—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form in superimposed, i.e. stack-packed, form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
Abstract
The embodiment of the invention discloses a variable-volume cloth storage tank of a dyeing machine, which comprises a main cylinder body, a cloth storage tank, a corner type adjusting plate and a rotating device, wherein the main cylinder body is provided with a plurality of through holes; the main cylinder body is internally provided with the cloth storage groove and a corner type adjusting plate, the corner type adjusting plate comprises a rotating shaft and a partition plate, and the partition plate is arranged in the cloth storage groove and can divide the cloth storage groove into two cloth storage spaces; the rotating device can drive the partition plate to swing through the rotating shaft. The embodiment of the invention also discloses a volume control method of the cloth storage tank. This cloth storage groove provides two and stores up the cloth space, makes the both ends at dyeing in-process fabric can be reliably partd, and two volumes that store up the cloth space can change in real time at dyeing in-process, be convenient for store up the cloth space with the fabric from one through extra drive mechanism and shift to another at fabric dyeing in-process, satisfy the dyeing demand, need not to form the cloth ring, it is simple to advance cloth and go out cloth, reduce the process of artifical intervention in the dyeing process, promote production efficiency.
Description
Technical Field
The invention relates to the field of textile machinery, in particular to a variable-volume cloth storage tank of a dyeing machine and a volume control method of the cloth storage tank.
Background
The cloth storage tank of the prior tank-type jet dyeing machine is a relatively fixed cloth stacking space, and the dyed fabric is lifted from the front of the cloth storage tank in a ring form and falls into the back of the cloth storage tank. In the cloth piling mode of the cloth storage groove, the rope-shaped fabric is required to be connected end to end in a ring shape, and the periodic circulation of the fabric can be continuously completed. The cloth feeding and discharging function of the rope-shaped fabric cannot be realized because the cloth head needs to be manually found, and the interface is sewed and cut off.
Disclosure of Invention
The embodiment of the invention aims to solve the technical problem of fixed volume of a cloth storage groove of the existing dyeing machine, and provides the cloth storage groove with variable volume of the dyeing machine, which can provide two cloth storage spaces, so that two ends of a fabric can be reliably separated in the dyeing process, the volumes of the two cloth storage spaces can be changed in real time in the dyeing process, the fabric can be conveniently transferred from one cloth storage space to the other cloth storage space through an additional traction mechanism in the fabric dyeing process, and the dyeing requirement is met.
In order to solve the technical problem, an embodiment of the invention provides a variable-volume cloth storage tank of a dyeing machine, which comprises a main cylinder body, a cloth storage tank, a corner-type adjusting plate and a rotating device, wherein the main cylinder body is provided with a first end and a second end; the main cylinder body is internally provided with the cloth storage groove and a corner type adjusting plate, the corner type adjusting plate comprises a rotating shaft and a partition plate, and the partition plate is arranged in the cloth storage groove and can divide the cloth storage groove into two cloth storage spaces; the rotating device can drive the partition plate to swing through the rotating shaft.
As an improvement of the scheme, the partition plate is a rectangular plate and is axially arranged in the cloth storage groove.
As an improvement of the scheme, the shape of the partition plate is matched with the section of the cloth storage groove body.
As an improvement of the scheme, the cloth storage groove is provided with a semicircular arc groove body, and the inner wall of the cloth storage groove is provided with a polytetrafluoroethylene rod or a polytetrafluoroethylene plate.
As an improvement of the scheme, 1, 2, 3, 4, 6 or 8 cloth storage grooves are axially arranged in the main cylinder body, and each cloth storage groove can independently contain fabrics with preset capacity.
As an improvement of the scheme, the corner adjusting plates of the adjacent cloth storage grooves are connected through a spherical sliding supporting seat.
As an improvement of the above scheme, the rotating device includes a spherical sliding shaft head, a universal coupling, a rolling bearing, a bearing seat, a connecting shaft, an elastic coupling, a speed reducer and a motor, the connecting shaft is disposed on the bearing seat through the rolling bearing, one end of the connecting shaft is connected with the spherical sliding shaft head through the universal coupling, and the other end of the connecting shaft is connected with the speed reducer and the motor through the elastic coupling.
As a modification of the above, the swing range of the partition plate is 0-120 deg.
Correspondingly, the embodiment of the invention also provides a volume control method of the cloth storage groove, wherein the cloth storage groove is internally provided with a corner type adjusting plate, and the cloth storage groove is divided into two cloth storage spaces by the corner type adjusting plate; in the dyeing process, the corner type adjusting plate is driven to swing in the cloth storage groove around a preset swing shaft, so that the sizes of the two cloth storage spaces are changed.
As an improvement of the scheme, the angle-rotating adjusting plate swings back and forth at a constant speed between the left maximum swing angle and the right maximum swing angle so as to obtain a first cloth storage space which changes periodically from the maximum volume to the minimum volume in the fabric dyeing process and a second cloth storage space which changes periodically from the minimum volume to the maximum volume in the same time node.
The embodiment of the invention has the following beneficial effects:
this cloth storage groove provides two and stores up the cloth space, make the both ends at dyeing in-process fabric can be reliably partd, and two volumes that store up the cloth space can change in real time at dyeing in-process, be convenient for store up the cloth space with the fabric from one through extra drive mechanism and shift to another at fabric dyeing in-process, satisfy the dyeing demand, need not to form the cloth ring, it is simple to advance cloth and go out cloth, reduce the process of dyeing in-process manual work intervention, the manpower is saved, and the production efficiency is improved.
The rotation of the corner-type adjusting plate enables the volume of the fabric lifting part to be gradually reduced, the volume of the fabric falling part to be gradually increased, and effective space can be utilized to the maximum extent while squeezing among fabrics is reduced.
Drawings
FIG. 1 is a schematic structural view of a variable-volume cloth storage tank of a dyeing machine according to the present invention;
FIG. 2 is a cross-sectional view of the AA side of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is an enlarged view of section C of FIG. 1;
fig. 5 is a schematic view showing the operation state of the dyeing machine according to the method for controlling the volume of the cloth storage tank of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
As shown in fig. 1-4, a first embodiment of the present invention provides a variable volume cloth storage tank of a dyeing machine, comprising a main cylinder body 1, a cloth storage tank 2, a rotary angle type adjusting plate 3 and a rotating device 4; the main cylinder body 1 is internally provided with the cloth storage groove 2 and a corner type adjusting plate 3, the corner type adjusting plate 3 comprises a rotating shaft 31 and a partition plate 32, and the partition plate 32 is arranged in the cloth storage groove 2 and can divide the cloth storage groove 2 into two cloth storage spaces; the rotating device 4 can drive the partition 32 to swing through the rotating shaft 31.
The invention adds a swinging angle type adjusting plate 3 into a cloth storage groove 2, the cloth storage groove 2 is divided into two containing cavities by the angle type adjusting plate 3, fabric can pass through a cloth lifting roller 5 positioned above the cloth storage groove 2, then the fabric 7 at two ends is placed in the two containing cavities, and the fabric moves in the two containing cavities under the traction action of the cloth lifting roller 5 so as to meet the requirement that the fabric is repeatedly contacted with dye liquor in the dyeing process; in the process that the fabric is driven by the cloth lifting roller 5, the corner adjusting plate 3 synchronously swings to control the volumes of the two cavities in real time, and the fabric is ensured to be always in a reasonable accommodating space. The swing range of the partition plate 32 is 0 to 120 °.
The cloth storage groove 2 of this embodiment provides two cloth storage spaces, makes the both ends at dyeing in-process fabric can be reliably separated, and two volume that store up the cloth space can change in real time at dyeing in-process, is convenient for store up the cloth space with the fabric and shift to another through extra drive mechanism from one in the fabric dyeing in-process, satisfies the dyeing demand, need not to form the cloth ring, reduces the process of dyeing in-process manual intervention, uses manpower sparingly, promotes production efficiency.
Preferably, the partition 32 is a rectangular plate, which is axially disposed in the cloth storage tank 2. The shape of the partition plate 32 is matched with the section of the cloth storage groove 2. The edge of the partition plate 32 is provided with a reinforcing pipe which can improve the deformation resistance of the partition plate 32. The cloth storage groove 2 can be separated by the partition plate 32 matched with the groove body section of the cloth storage groove 2, and the fabric is prevented from being clamped in a gap between the partition plate 32 and the cloth storage groove 2.
Preferably, the cloth storage groove 2 is provided with a semicircular arc groove body, and the inner wall of the groove body is provided with a polytetrafluoroethylene rod or a polytetrafluoroethylene plate.
Preferably, 1, 2, 3, 4, 6 or 8 cloth storage grooves 2 are axially arranged in the main cylinder 1, and each cloth storage groove 2 can independently contain a preset volume of fabrics. The cloth storage groove 2 is respectively provided with a corresponding cloth lifting roller 5, a nozzle and a corner type adjusting plate 3. By providing a different number of the cloth storage tanks 2, a plurality of the same dyeing processes or different kinds of dyeing processes can be performed in parallel.
In order to ensure the smooth rotation of the angle adjusting plate 3 in each cloth storage groove 2, the angle adjusting plates 3 of the adjacent cloth storage grooves 2 are connected through a spherical sliding support seat 6. The rotating device 4 comprises a spherical sliding shaft head 41, a universal coupling 42, a rolling bearing 43, a bearing seat 44, a connecting shaft 45, an elastic coupling 46, a speed reducer 47 and a motor 48, wherein the connecting shaft 45 is arranged on the bearing seat 44 through the rolling bearing 43, one end of the connecting shaft is connected with the spherical sliding shaft head 41 through the universal coupling 42, and the other end of the connecting shaft is connected with the speed reducer 47 and the motor 48 through the elastic coupling 46.
The second embodiment of the invention provides a volume control method of a cloth storage groove, wherein a corner type adjusting plate 3 is arranged in the cloth storage groove 2, and the cloth storage groove 2 is divided into two cloth storage spaces by the corner type adjusting plate 3; in the dyeing process, the corner adjusting plate 3 is driven to swing in the cloth storage groove 2 around a preset swing shaft, so that the sizes of the two cloth storage spaces are changed.
It should be noted that, by the above method, two cloth storage spaces with correspondingly changed space sizes can be obtained, and in cooperation with another fabric driving mechanism, such as a common cloth lifting roller 5, the fabric can be driven to move in the two cloth storage spaces, and in the whole dyeing period, both ends of the fabric are always in the corresponding cloth storage spaces, after dyeing is completed, the fabric can be transferred from one cloth storage space to the other cloth storage space by rotating the cloth lifting roller 5 until one end of the fabric is exposed, that is, the tail end of the fabric can be simply taken by the roller and discharged, so that full-automatic feeding and discharging can be realized.
Preferably, the angle-adjustable plate 3 is oscillating back and forth at a constant speed between left and right maximum oscillation angles to obtain a first cloth storage space periodically varying from a maximum volume to a minimum volume during the dyeing process of the fabric and a second cloth storage space periodically varying from the minimum volume to the maximum volume at the same time node. For example, when the first cloth storage space is at the maximum volume, in which most of the fabric is accommodated, the first cloth storage space is at the lifting zone, and the cloth lifting roller 5 transfers the fabric from the first cloth storage space to the second cloth storage space. The second stores up the cloth space and is in and falls into the district, and during the fabric slowly falls into the second and stores up the cloth space, at fabric transfer process, the corresponding swing of corner formula regulating plate 3 for the volume that promotes the district reduces gradually, and the volume that falls into the district crescent, guarantees that the proportion of fabric and dyestuff remains stable. As shown in fig. 5, after most of the fabric falls into the second fabric storage space, the fabric lifting roller 5 rotates reversely, the angle adjusting plate 3 swings reversely, and the fabric moves reversely, so that the cycle is repeated for a plurality of cycles until the dyeing process requirement is met.
The invention divides the cloth storage groove into two parts of lifting and falling, can make the dyed fabric perform bidirectional reciprocating stacking, and gradually changes the proportion of the volumes of the two parts of the cloth storage groove within the range of 120 degrees of rotation angle, but the total volume is kept unchanged. No cloth ring is needed to be formed, and the cloth feeding and the cloth discharging are simple.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. A variable-volume cloth storage tank of a dyeing machine is characterized by comprising a main cylinder body, a cloth storage tank, a corner type adjusting plate and a rotating device; the main cylinder body is internally provided with the cloth storage groove and a corner type adjusting plate, the corner type adjusting plate comprises a rotating shaft and a partition plate, and the partition plate is arranged in the cloth storage groove and can divide the cloth storage groove into two cloth storage spaces; the rotating device can drive the partition plate to swing through the rotating shaft.
2. A dying machine variable volume cloth storage tank as claimed in claim 1, characterised in that said partition is a rectangular plate axially disposed in said tank.
3. A dyeing machine variable volume cloth storage tank as claimed in claim 2, characterized in that said partition is shaped to match the tank body section of said cloth storage tank.
4. The variable-volume cloth storage tank of a dying machine as recited in claim 1, characterised in that said tank has a semi-arc shaped tank body, the inner wall of which is provided with a teflon rod or a teflon plate.
5. A dyeing machine variable volume cloth storage tank as claimed in any one of claims 1 to 4, characterized in that axially inside said main cylinder there are 1, 2, 3, 4, 6 or 8 cloth storage tanks, each of which can independently contain a preset volume of fabric.
6. A dyeing machine variable volume cloth storage tank as claimed in claim 5, characterized in that the corner-adjusting plates of adjacent said tanks are coupled by spherical sliding bearing blocks.
7. The variable-volume cloth storage chute of a dyeing machine as set forth in claim 1, characterized in that said rotating means comprises a spherical sliding stub, a universal coupling, a rolling bearing, a bearing seat, a connecting shaft, an elastic coupling, a decelerator and a motor, said connecting shaft being provided on said bearing seat through the rolling bearing, one end of said connecting shaft being connected to said spherical sliding stub through said universal coupling, and the other end of said connecting shaft being connected to said decelerator and said motor through said elastic coupling.
8. A dying machine variable volume cloth storage tank as claimed in any one of the claims 1 to 4, characterised in that the oscillation range of said partition is 0-120 °.
9. A volume control method of a cloth storage tank is characterized in that a corner type adjusting plate is arranged in the cloth storage tank, and the cloth storage tank is divided into two cloth storage spaces by the corner type adjusting plate; in the dyeing process, the corner type adjusting plate is driven to swing in the cloth storage groove around a preset swing shaft, so that the sizes of the two cloth storage spaces are changed.
10. The method for controlling the volume of a cloth storage tank of claim 9, wherein the angle-adjustable plate is oscillated back and forth at a constant speed between left and right maximum oscillation angles to obtain a first cloth storage space periodically varying from a maximum volume to a minimum volume during the dyeing of the fabric and a second cloth storage space periodically varying from the minimum volume to the maximum volume at the same time node.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111070602.0A CN113756031B (en) | 2021-09-13 | 2021-09-13 | Volume-variable cloth storage tank of dyeing machine and volume control method of cloth storage tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111070602.0A CN113756031B (en) | 2021-09-13 | 2021-09-13 | Volume-variable cloth storage tank of dyeing machine and volume control method of cloth storage tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113756031A true CN113756031A (en) | 2021-12-07 |
| CN113756031B CN113756031B (en) | 2023-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111070602.0A Active CN113756031B (en) | 2021-09-13 | 2021-09-13 | Volume-variable cloth storage tank of dyeing machine and volume control method of cloth storage tank |
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| Country | Link |
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| CN (1) | CN113756031B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203080274U (en) * | 2013-02-04 | 2013-07-24 | 科德宝宝翎衬布（南通）有限公司 | High-temperature high-pressure overflow machine double-tube four-bundle cloth feeding system |
| CN104131432A (en) * | 2014-06-27 | 2014-11-05 | 江苏冠奕染整化工设备制造有限公司 | Dyeing machine without fabric guide roller |
| CN205954313U (en) * | 2016-07-27 | 2017-02-15 | 刘江坚 | But well model machine variable load device |
| CN106436091A (en) * | 2016-08-04 | 2017-02-22 | 殷洁 | Ultralow bath ratio rope-shape dyeing sample vat |
| CN108179567A (en) * | 2018-03-19 | 2018-06-19 | 刘江坚 | A kind of cloth storage trough and a kind of axial oblique sliping type high temperature gas-liquid dyeing machine |
| CN216338463U (en) * | 2021-09-13 | 2022-04-19 | 刘江坚 | Variable volume cloth storage tank of dyeing machine |
-
2021
- 2021-09-13 CN CN202111070602.0A patent/CN113756031B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203080274U (en) * | 2013-02-04 | 2013-07-24 | 科德宝宝翎衬布（南通）有限公司 | High-temperature high-pressure overflow machine double-tube four-bundle cloth feeding system |
| CN104131432A (en) * | 2014-06-27 | 2014-11-05 | 江苏冠奕染整化工设备制造有限公司 | Dyeing machine without fabric guide roller |
| CN205954313U (en) * | 2016-07-27 | 2017-02-15 | 刘江坚 | But well model machine variable load device |
| CN106436091A (en) * | 2016-08-04 | 2017-02-22 | 殷洁 | Ultralow bath ratio rope-shape dyeing sample vat |
| CN108179567A (en) * | 2018-03-19 | 2018-06-19 | 刘江坚 | A kind of cloth storage trough and a kind of axial oblique sliping type high temperature gas-liquid dyeing machine |
| CN216338463U (en) * | 2021-09-13 | 2022-04-19 | 刘江坚 | Variable volume cloth storage tank of dyeing machine |
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| Publication number | Publication date |
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| CN113756031B (en) | 2023-12-05 |
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