Disclosure of Invention
In order to solve the technical problems, the invention provides nano anti-freezing anti-cracking hydrophobic blue crystal powder which is prepared from the following raw materials in parts by weight: 100-120 parts of cyanite powder, 120 parts of scale-shaped natural mica powder, 40-60 parts of organosilane emulsion, 30-50 parts of nano hydrophobic fumed silica, 3-5 parts of sodium methyl silicate, 1-3 parts of magnesium aluminum silicate, 0.1-0.3 part of surface modifier, 0.1-0.3 part of dispersant and 0.2-0.3 part of calcium lignosulfonate.
Preferably, the cyanite powder is one of fibrous cyanite powder and platy cyanite powder.
Preferably, the mica powder comprises the following chemical components: SiO 22:36-45%,Al2O3:10-17%,MgO:19-27%, K2O:7-12%,Fe2O3:3-7%,MnO2:1-3%,TiO2:0.3-0.5%,H2O:4-6%。
Preferably, the organosilane emulsion is a hydroxyl group and ether group modified silicone emulsion.
Preferably, the surface modifier is cetyltrimethylammonium bromide.
Preferably, the dispersant is sodium tripolyphosphate.
Preferably, the preparation method comprises the following steps:
step 1: mineral separation and crushing: mixing the sapphire powder and the scaly natural mica powder in parts by weight, putting the mixture into a grinder to grind the mixture into powder of 300-400 meshes, and standing the powder for later use;
step 2: mixing materials: sequentially adding the dispersant, sodium methyl silicate and nano hydrophobic fumed silica in parts by weight into the organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding the magnesium aluminum silicate and the surface modifier in parts by weight, heating to 50-70 ℃ and maintaining for 0.5-2h, then adding the mixture obtained in the step (2), heating to 70-90 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until the liquid is completely evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained product and grinding to 300-400 meshes;
and 5: vapor-phase active deposition: and introducing compressed gas into the obtained product, depositing, cooling, adding the lignin calcium sulfonate, and fully mixing for 15-30min to improve powder flowability.
Preferably, the speed of the high-speed stirring and mixing in the step 2 is 1000-.
Preferably, the stirring speed of the high-speed stirring reaction kettle in the step 3 is 400-800 rpm.
Compared with the prior art, the invention has the beneficial effects that:
1. the prepared blue crystal powder is a hydrophobic material, the microcosmic lower-layer laminated sheet and the flaky palace' association network of the magnesium aluminum silicate play roles in blocking and nano-scale fiber traction, the tension of the inner surface of concrete is increased, the inner space of the blue crystal powder is V-shaped, a hydration heat diffusion channel is relieved, and the problems of temperature fission, drying shrinkage fission, freeze thawing and reinforcing steel bar corrosion cracking caused by temperature change, water loss and water infiltration are reduced.
2. The blue crystal powder forms a fine concave-convex structure on the surface of concrete, forms a lotus leaf hydrophobic effect, and improves the water resistance, the water impermeability, the crack resistance and the weather resistance of the concrete, thereby comprehensively improving the durability of the concrete structure and prolonging the service life.
Detailed Description
The invention is further described:
example 1:
100 parts of cyanite powder, 110 parts of scale-like natural mica powder, 50 parts of organosilane emulsion, 40 parts of nano hydrophobic fumed silica, 3 parts of sodium methylsilicate, 3 parts of magnesium aluminum silicate, 0.3 part of surface modifier, 0.2 part of dispersant and 0.2 part of calcium lignosulfonate.
Specifically, the preparation method of the nanometer anti-freezing anti-cracking hydrophobic blue crystal powder comprises the following steps:
step 1: mineral separation and crushing: mixing 100 parts of cyanite powder and 110 parts of scaly natural mica powder, and grinding into 375-mesh powder;
step 2: mixing materials: sequentially adding 0.2 part of dispersing agent, 3 parts of sodium methyl silicate and 40 parts of nano hydrophobic fumed silica into 50 parts of organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding 3 parts of magnesium aluminum silicate and 0.3 part of surface modifier, heating to 50-60 ℃ for maintaining for 0.5h, adding the mixture obtained in the step (2), heating to 70-80 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until all liquid is evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained product and grinding the dried product to 375 meshes;
and 5: vapor-phase active deposition: and introducing compressed gas into the obtained product, depositing, cooling, adding the lignin calcium sulfonate, fully mixing for 15min, and improving the powder flowability.
Example 2:
120 parts of cyanite powder, 100 parts of scale-like natural mica powder, 60 parts of organosilane emulsion, 40 parts of nano hydrophobic fumed silica, 3 parts of sodium methylsilicate, 3 parts of magnesium aluminum silicate, 0.3 part of surface modifier, 0.2 part of dispersant and 0.2 part of calcium lignosulfonate.
Specifically, the preparation method of the nanometer anti-freezing anti-cracking hydrophobic blue crystal powder comprises the following steps:
step 1: mineral separation and crushing: mixing 120 parts of cyanite powder and 100 parts of scaly natural mica powder, and grinding into 400-mesh powder;
step 2: mixing materials: sequentially adding 0.2 part of dispersing agent, 3 parts of sodium methyl silicate and 40 parts of nano hydrophobic fumed silica into 60 parts of organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding 3 parts of aluminum-magnesium silicate and 0.3 part of surface modifier, heating to 50-60 ℃ for maintaining for 0.5h, adding the mixture obtained in the step (2), heating to 80-90 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until all liquid is evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained product and grinding to 400 meshes;
and 5: and introducing compressed gas into the obtained product, depositing, cooling, adding calcium lignosulfonate, and fully mixing for 15min to improve powder flowability.
Example 3:
120 parts of cyanite powder, 110 parts of scale-like natural mica powder, 50 parts of organosilane emulsion, 50 parts of nano hydrophobic fumed silica, 2 parts of sodium methylsilicate, 2 parts of magnesium aluminum silicate, 0.3 part of surface modifier, 0.3 part of dispersant and 0.2 part of calcium lignosulfonate.
Specifically, the preparation method of the nanometer anti-freezing anti-cracking hydrophobic blue crystal powder comprises the following steps:
step 1: mineral separation and crushing: mixing 120 parts of cyanite powder and 110 parts of scaly natural mica powder, and grinding into 400-mesh powder;
step 2: mixing materials: sequentially adding 0.3 part of dispersing agent, 2 parts of sodium methyl silicate and 50 parts of nano hydrophobic fumed silica into 50 parts of organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding 2 parts of aluminum-magnesium silicate and 0.3 part of surface modifier, heating to 50-60 ℃ for 1 hour, adding the mixture obtained in the step (2), heating to 80-90 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until the liquid is completely evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained product and grinding the dried product to 400 meshes;
and 5: vapor-phase active deposition: and introducing compressed gas into the obtained product, depositing, cooling, adding calcium lignosulfonate, and fully mixing for 20min to improve powder flowability.
Example 4:
100 parts of cyanite powder, 100 parts of scale-like natural mica powder, 60 parts of organosilane emulsion, 40 parts of nano hydrophobic fumed silica, 3 parts of sodium methylsilicate, 3 parts of magnesium aluminum silicate, 0.3 part of surface modifier, 0.3 part of dispersant and 0.2 part of calcium lignosulfonate.
Specifically, the preparation method of the nanometer anti-freezing anti-cracking hydrophobic blue crystal powder comprises the following steps:
step 1: mineral separation and crushing: mixing 100 parts of cyanite powder and 100 parts of scaly natural mica powder, and grinding into 400-mesh powder;
step 2: mixing materials: sequentially adding 0.3 part of dispersing agent, 3 parts of sodium methyl silicate and 40 parts of nano hydrophobic fumed silica into 60 parts of organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding 3 parts of aluminum-magnesium silicate and 0.3 part of surface modifier, heating to 50-60 ℃ for maintaining for 0.5h, adding the mixture obtained in the step (2), heating to 80-90 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until all liquid is evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained product and grinding the dried product to 400 meshes;
and 5: vapor-phase active deposition: and introducing compressed gas into the obtained product, depositing, cooling, adding calcium lignosulfonate, and fully mixing for 20min to improve powder flowability.
Example 5:
100 parts of cyanite powder, 120 parts of scale-shaped natural mica powder, 50 parts of organosilane emulsion, 3 parts of nano hydrophobic fumed silica, 3 parts of sodium methyl silicate, 3 parts of magnesium aluminum silicate, 0.3 part of surface modifier, 0.3 part of dispersant and 0.3 part of calcium lignosulfonate.
Specifically, the preparation method of the nanometer anti-freezing anti-cracking hydrophobic blue crystal powder comprises the following steps:
step 1: mineral separation and crushing: mixing 100 parts of cyanite powder and 120 parts of scaly natural mica powder, and grinding into 400-mesh powder;
step 2: mixing materials: sequentially adding 0.3 part of dispersing agent, 3 parts of sodium methyl silicate and 50 parts of nano hydrophobic fumed silica into 50 parts of organosilane emulsion, and stirring and mixing at a high speed to fully infiltrate and disperse the organosilane emulsion and the nano hydrophobic fumed silica to form a mixture;
and step 3: and (3) physicochemical reaction: adding the powder obtained in the step (1) into a high-speed stirring reaction kettle, sequentially adding 3 parts of aluminum-magnesium silicate and 0.3 part of surface modifier, heating to 50-60 ℃ for 1.5h, adding the mixture obtained in the step (2), heating to 80-90 ℃, fully mixing, reacting in the high-speed stirring reaction kettle until all liquid is evaporated, and fully wrapping the powder with the mixture to obtain a product;
and 4, step 4: drying and grinding: drying the obtained materials and grinding the dried materials to 400 meshes;
and 5: vapor-phase active deposition: and introducing compressed gas into the obtained product, depositing, cooling, adding calcium lignosulfonate, and fully mixing for 20min to improve powder flowability.
Application example:
the anti-freezing anti-cracking hydrophobic blue crystal powder with 2 percent of nano is added, and the following performance tests are carried out according to the national standard GB/T50082-2009 test of the long-term performance and durability of common concrete according to the same concrete material mixing ratio:
water barrier properties (deep water height method): 3d, 28 d; impervious height ratio: 56.3 percent and 31.2 percent.
Freeze-thaw resistance (tested by a rapid freeze-thaw method, the mass loss of a concrete test piece is not more than 5 percent, and the dynamic elastic modulus is not less than 60 percent): 528 times.
Shrinkage ratio (3 d): 104 percent.
Compressive strength ratio: 3d and 28d are 110% and 108%, respectively.
Early crack resistance ratio: 79.8 percent, after the surface of the test piece is smeared for 30min, the test piece is blown by wind for 60min, and the running water is sprayed for maintenance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.