CN113752938A - Novel intelligent powder making tank car - Google Patents
Novel intelligent powder making tank car Download PDFInfo
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- CN113752938A CN113752938A CN202111180159.2A CN202111180159A CN113752938A CN 113752938 A CN113752938 A CN 113752938A CN 202111180159 A CN202111180159 A CN 202111180159A CN 113752938 A CN113752938 A CN 113752938A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/22—Tank vehicles
- B60P3/224—Tank vehicles comprising auxiliary devices, e.g. for unloading or level indicating
- B60P3/2245—Adaptations for loading or unloading
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Air Transport Of Granular Materials (AREA)
Abstract
The invention provides a novel intelligent powder making tank truck which comprises a vehicle chassis, wherein a vehicle loader is arranged above the vehicle chassis and comprises a tank body and a discharge pipeline, an air compressor is arranged on the outer side wall of the tank body and controls the discharge pipeline to discharge materials in the tank body through a controller, an equipment cavity is arranged in the tank body and is used for installing a second material conveying mechanism, the second material conveying mechanism is electrically connected with the controller and is used for starting the second material conveying mechanism through the controller to discharge the materials in the tank body from the discharge pipeline when the air compressor fails; the powder tank truck is used for achieving the purpose that when the operation of the air compressor is not standard, the powder tank truck can still output materials, and the condition that the construction progress is influenced due to the failure of the air compressor is reduced.
Description
Technical Field
The invention relates to the technical field of powder tank trucks, in particular to a novel intelligent control powder tank truck.
Background
At present, a powder tanker is a cement tanker and is suitable for bulk transportation of dry powder particle materials with particle diameters not larger than 0.1mm, such as fly ash, cement, lime powder, ore powder, granular alkali and the like;
in the transportation or use process of the existing powder tank truck, the air compressor is very easy to damage once the operation is not standard, so that the powder tank truck cannot normally output materials, and the construction progress is seriously influenced.
Disclosure of Invention
The invention provides a novel intelligent powder tank truck which is used for achieving the purpose that when an air compressor is not in standard operation, the powder tank truck can still output materials, and reducing the influence on the construction progress caused by the failure of the air compressor.
The invention provides a novel intelligent powder making tank truck, which comprises a truck chassis, wherein a truck upper loader is arranged above the truck chassis, the truck upper loader comprises a tank body and a discharge pipeline,
the outer side wall of the tank body is provided with an air compressor, the air compressor controls the material discharge pipeline to discharge the materials in the tank body through a controller,
the internal equipment chamber that is provided with of jar, the equipment intracavity is used for installing the defeated material mechanism of second, the defeated material mechanism of second with the controller electricity is connected, and is used for when the air compressor machine is trouble through the controller starts the defeated material mechanism of second will the internal material of jar is followed discharge pipeline discharges.
Preferably, inclined side plates are symmetrically arranged at the bottom of the material storage cavity of the tank body, and the side plates and the inner bottom surface of the material storage cavity form a U-shaped structure;
the center of the U-shaped structure is provided with a fluidization plate, and the fluidization plate and the side plates mutually form a discharge bin and are used for discharging materials in the material storage cavity.
Preferably, one side of the discharge bin, which is close to the side plate, is provided with a plurality of material conveying pipes at intervals, and the other ends of the material conveying pipes are respectively communicated with a discharge pipeline one by one;
the two sides of the fluidization plate are arranged to be of inclined structures and are used for guiding the materials in the material storage cavity to the material conveying pipe in a way of being matched with the side plates.
Preferably, an equipment cavity is formed between the side plate and the material storage cavity, the equipment cavity is used for arranging the second material conveying mechanism, and a driving end of the second material conveying mechanism penetrates through the equipment cavity and is communicated with the material discharging pipeline.
Preferably, the second material conveying mechanism comprises: one end of the first rotating shaft is connected with the driving mechanism, the other end of the first rotating shaft is connected with a second rotating shaft, and the second rotating shaft is erected in the equipment cavity through two first mounting columns;
cams are arranged between the two first mounting columns at intervals, a rotating block is arranged between the cams, the cams are fixedly connected with the circumferential outer wall of the second rotating shaft, and the rotating block is rotatably arranged on the second rotating shaft;
the outer wall of the rotating block is provided with a rotating rod, one end of the rotating rod, far away from the rotating block, is provided with a U-shaped groove with a U-shaped structure, the open end of the U-shaped groove is provided with a fifth rotating shaft, a first connecting rod and a second connecting rod are rotatably arranged on the fifth rotating shaft, and the other end of the first connecting rod is movably connected with an adjusting plug and used for adjusting the pressure of a discharging pipeline through the adjusting plug;
the other end of the second connecting rod is connected with an adjusting mechanism, and the adjusting mechanism is used for adjusting the pressure of the discharging pipeline.
Preferably, the adjustment mechanism comprises: the adjusting plate is erected on the inner wall of the equipment cavity and provided with a movable groove with an arc structure, an I-shaped block with an I-shaped structure is arranged in the movable groove in a sliding mode, one side of the I-shaped block is provided with a fixing column, one side, far away from the I-shaped block, of the fixing column is provided with a fourth rotating shaft, and the fourth rotating shaft is rotatably connected with one end, far away from the fifth rotating shaft, of a second connecting rod;
the fixing column is also provided with a threaded hole, the threaded hole is in threaded connection with an adjusting rod, the circumferential outer wall of the adjusting rod is further in threaded penetration on the adjusting block, one end, close to the adjusting block, of the adjusting rod is connected with a second gear, one side of the second gear is meshed with a third gear, the second gear and the third gear are both bevel gears, and the second gear and the third gear are vertically meshed;
the third gear is rotatably arranged between the two second mounting columns through a third rotating shaft, and the second mounting columns are positioned on the outer side wall of the adjusting cylinder at intervals;
one side of the adjusting block is connected with an L-shaped plate, one end, far away from the adjusting block, of the L-shaped plate is rotatably arranged on the circumferential outer wall of the third rotating shaft, the input end of the adjusting cylinder is used for adjusting the pressure of the adjusting plug, and the output end of the adjusting cylinder is used for guiding the adjusted air pressure to a discharge pipeline; one end of the third rotating shaft is connected with the driving end of the adjusting motor.
Preferably, the air compressor further comprises a fault indication mechanism for indicating a fault of the air compressor, the fault indication mechanism being located in the equipment cavity, the fault indication mechanism comprising: one end of the indicating plate is an indicating end, the other end of the indicating plate is connected with one side of a second limiting plate, the second limiting plate is movably arranged in a square groove of a square frame, movable plates are arranged on two sides of the square frame, the movable plates are arranged on through holes of a fixed plate in a reciprocating mode, and the fixed plate is arranged on the inner wall of the equipment cavity in a grillage mode;
a notch with a strip-shaped structure is formed in a panel of the second limiting plate, an inner wall of the notch is an inner gear ring, a first gear is rotatably arranged on the inner wall of the equipment cavity, and the first gear and the inner gear ring are meshed with each other;
the inner wall of the equipment cavity is also provided with a raised first limiting plate, scales are arranged on the first limiting plate, and the indicating plate is positioned on one side of the first limiting plate close to the square frame and one side of the first limiting plate far away from the inner wall of the equipment cavity to reciprocate;
a transparent observation window is arranged on the equipment cavity and used for displaying the position of the indicator plate on the first limiting plate;
one end of the first gear is connected with the driving end of the driving mechanism, and the other end of the first gear is connected with one end, far away from the second rotating shaft, of the first rotating shaft.
Preferably, the device further comprises an auxiliary discharging mechanism for assisting the discharging pipeline to discharge materials, wherein the auxiliary discharging mechanism is used for limiting the material discharging amount of the discharging pipeline;
supplementary row material mechanism includes: the protection cylinder is of a tubular structure, a sixth rotating shaft is rotatably arranged on the inner wall of one end of the tubular structure, and the inner wall of the other end of the tubular structure is used for penetrating through the sixth rotating shaft and extending into the discharging pipeline;
the inner wall of the protection cylinder is provided with an adjusting hole, and the adjusting hole is used for adjusting the handle to penetrate through and reciprocate;
one end of the adjusting handle, which is positioned in the protective cylinder, is connected with the first ejector block, and a second spring is sleeved on the outer wall of one end of the adjusting handle, which is close to the first ejector block; the inner wall of the protection barrel is provided with a raised hinging block, the hinging block is rotatably connected with a limiting rod through a hinging shaft, and the limiting rod is of a clamping jaw structure;
a rotating wheel is arranged on the outer wall of a sixth rotating shaft in the protection barrel, a plurality of ratchets are arranged on the outer wall of the periphery of the rotating wheel at intervals, and each ratchet is matched with one end, away from the articulated shaft, of the limiting rod; one side of the limiting rod, which is close to the inner wall of the protective barrel, is connected with the inner wall of the protective barrel through a first spring;
one end, located outside the protective barrel, of the adjusting handle is connected with a second ejector block, and one end, far away from the adjusting handle, of the second ejector block is abutted to the circumferential outer wall of the cam;
the material conveying plates with a plurality of spiral structures are arranged on the circumferential outer wall disc at one end of the material discharging pipeline of the sixth rotating shaft, and each material conveying plate is used for uniformly outputting or quantitatively outputting the materials in the material discharging pipeline.
The working principle and the beneficial effects of the invention are as follows:
the invention provides a novel intelligent powder making tank truck which comprises a vehicle chassis, wherein a vehicle loader is arranged above the vehicle chassis and comprises a tank body and a discharge pipeline, an air compressor is arranged on the outer side wall of the tank body and controls the discharge pipeline to discharge materials in the tank body through a controller, an equipment cavity is arranged in the tank body and is used for installing a second material conveying mechanism, the second material conveying mechanism is electrically connected with the controller and is used for starting the second material conveying mechanism through the controller to discharge the materials in the tank body from the discharge pipeline when the air compressor fails; the powder tank truck is used for achieving the purpose that when the operation of the air compressor is not standard, the powder tank truck can still output materials, and the condition that the construction progress is influenced due to the failure of the air compressor is reduced.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic diagram of the connection structure of the controller according to the present invention;
FIG. 4 is a schematic structural diagram of a fault indicating mechanism of the air compressor according to the present invention;
FIG. 5 is a schematic perspective view of a second feeding mechanism according to the present invention;
FIG. 6 is a schematic perspective view of a second feeding mechanism according to the present invention;
FIG. 7 is a schematic view of an auxiliary discharging mechanism according to the present invention;
FIG. 8 is a schematic diagram of a material conveying plate according to the present invention;
wherein, 1-tank body, 2-discharge pipeline, 3-manhole cover, 4-storage cavity, 5-side plate, 6-delivery pipe, 7-equipment cavity,
8-a first limit plate, 9-an indicator plate, 10-a perforation, 11-a movable plate, 12-a square frame, 13-an internal gear ring, 14-a first gear, 15-a second limit plate,
16-first axis of rotation, 17-second axis of rotation, 18-first mounting post, 19-cam, 20-turning block, 21-turning bar, 22-fourth axis of rotation, 23-I-block, 24-adjustment plate, 25-fixed post, 26-movable groove, 27-adjustment rod, 28-adjustment block, 29-L plate, 30-second gear, 31-third axis of rotation, 32-second mounting post, 33-third gear, 34-adjustment barrel, 35-adjustment plug, 36-adjustment duct, 37-first link, 38-second link, 39-fifth axis of rotation,
40-a first top block, 41-a first spring, 42-a second spring, 43-a second top block, 44-an adjusting handle, 45-an adjusting hole, 46-a limiting rod, 47-a hinging shaft, 48-a hinging block, 49-a protecting cylinder, 50-a rotating wheel, 51-a ratchet, 52-a sixth rotating shaft,
53-rotating cylinder, 54-hinge groove, 55-U-shaped groove, 56-fluidization plate, 57-material conveying plate and 58-fixing plate.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
According to the drawings 1-8, the embodiment of the invention provides a novel intelligent powder tanker, which comprises a chassis, wherein a vehicle loader is arranged above the chassis, the vehicle loader comprises a tank body 1 and a material discharge pipeline 2, an air compressor is arranged on the outer side wall of the tank body 1, the air compressor controls the material discharge pipeline 2 to discharge materials in the tank body 1 through a controller, an equipment cavity 7 is arranged in the tank body 1, a second material conveying mechanism is arranged in the equipment cavity 7 and electrically connected with the controller, and the controller is used for starting the second material conveying mechanism to discharge the materials in the tank body 1 through the material discharge pipeline 2 when the air compressor fails.
The powder tank truck is used for achieving the purpose that when the operation of the air compressor is not standard, the powder tank truck can still output materials, and the condition that the construction progress is influenced due to the failure of the air compressor is reduced.
When the air compressor is in fault, the air compressor is still used for outputting materials to the powder tank truck, and when the air compressor is in fault, the controller can start the second material conveying mechanism and output the materials in the powder tank truck by using the second material conveying mechanism, so that when the air compressor is in fault, the controller can quickly respond to the situation that the second material conveying mechanism is started to convey the materials, and the situation that the materials cannot be normally output after the air compressor is in fault is reduced.
In one embodiment, inclined side plates 5 are symmetrically arranged at the bottom in the storage cavity 4 of the tank body 1, and the side plates 5 and the inner bottom surface of the storage cavity 4 form a U-shaped structure; a fluidization plate 56 is arranged in the center of the U-shaped structure, and the fluidization plate 56 and each side plate 5 mutually form a discharge bin and are used for discharging the materials in the storage cavity 4; a manhole cover 3 is arranged above the tank body 1.
A plurality of material conveying pipes 6 are arranged on one side of the discharging bin close to the side plate 5 at intervals, and the other ends of the material conveying pipes 6 are respectively communicated with the discharging pipeline 2 one by one; the two sides of the fluidization plate 56 are arranged to be inclined structures and are used for guiding the materials in the material storage cavity 4 to the material conveying pipe 6 in cooperation with the side plates 5.
In the embodiment, a plurality of side plates are arranged in the tank body and used for guiding materials on the inner walls of the two sides of the tank body to the center of the tank body, and the fluidization plate with a triangular structure is matched with the side plates, so that a left discharging cavity and a right discharging cavity are conveniently formed in the tank body; furthermore, when the material needs to be discharged, because curb plate and fluidization plate all are the slope form, can be fine carry out the water conservancy diversion with two internal ejection of compact intracavity contents of jar, the internal content of the jar of being convenient for can the complete purpose of discharging.
In one embodiment, an equipment cavity 7 is formed between the side plate 5 and the storage cavity 4, the equipment cavity 7 is used for arranging the second material conveying mechanism, and a driving end of the second material conveying mechanism penetrates through the equipment cavity 7 and is communicated with the material discharge pipeline 2.
The second material conveying mechanism comprises: one end of the first rotating shaft 16 is connected with a driving mechanism, the other end of the first rotating shaft 16 is connected with a second rotating shaft 17, and the second rotating shaft 17 is erected in the equipment cavity 7 through two first mounting columns 18; cams 19 are arranged between the two first mounting columns 18 at intervals, a rotating block 20 is arranged between the cams 19, the cams 19 are fixedly connected with the circumferential outer wall of the second rotating shaft 17, and the rotating block 20 is rotatably arranged on the second rotating shaft 17; the outer wall of the rotating block 20 is provided with a rotating rod 21, one end of the rotating rod 21, which is far away from the rotating block 20, is provided with a U-shaped groove 55 with a U-shaped structure, the open end of the U-shaped groove 55 is provided with a fifth rotating shaft 39, the fifth rotating shaft 39 is rotatably provided with a first connecting rod 37 and a second connecting rod 38, and the other end of the first connecting rod 37 is movably connected with an adjusting plug 35 and used for adjusting the pressure of the discharging pipeline 2 through the adjusting plug 35; the other end of the second connecting rod 38 is connected with an adjusting mechanism, and the adjusting mechanism is used for adjusting the pressure of the discharging pipeline 2.
The adjustment mechanism includes: an adjusting plate 24, wherein the adjusting plate 24 is erected on the inner wall of the equipment cavity 7, an arc-shaped movable groove 26 is formed in the adjusting plate 24, an i-shaped block 23 with an i-shaped structure is slidably arranged in the movable groove 26, a fixing column 25 is arranged on one side of the i-shaped block 23, a fourth rotating shaft 22 is arranged on one side, away from the i-shaped block 23, of the fixing column 25, and the fourth rotating shaft 22 is rotatably connected with one end, away from a fifth rotating shaft 39, of the second connecting rod 38 through a rotary drum 53; the fixing column 25 is further provided with a threaded hole, the threaded hole is in threaded connection with an adjusting rod 27, the circumferential outer wall of the adjusting rod 27 is further in threaded penetration on an adjusting block 28, one end, close to the adjusting block 28, of the adjusting rod 27 is connected with a second gear 30, one side of the second gear 30 is meshed with a third gear 33, the second gear 30 and the third gear 33 are both bevel gears, and the second gear 30 and the third gear 33 are vertically meshed; the third gear 33 is rotatably arranged between two second mounting columns 32 through a third rotating shaft 31, and the second mounting columns 32 are positioned on the outer side wall of the adjusting cylinder 34 at intervals; one side of the adjusting block 28 is connected with an L-shaped plate 29, one end of the L-shaped plate 29, which is far away from the adjusting block 28, is rotatably arranged on the circumferential outer wall of the third rotating shaft 31, an adjusting pipe 36 is arranged in the adjusting cylinder 34, the input end of the adjusting pipe 36 is used for adjusting the pressure of the adjusting plug 35, and the output end of the adjusting pipe 36 is used for guiding the adjusted air pressure to the discharging pipe 2; one end of the third rotating shaft 31 is connected with the driving end of the adjusting motor; one end of the adjusting plug 35 near the first link 37 is provided with a hinge groove 54, and the hinge groove 54 is used for hinging the first link 37.
In this embodiment, the driving mechanism may be a motor, the motor is connected to a controller, when the air compressor fails, the controller obtains failure information, the motor may be started to operate, the motor may drive the first rotating shaft to rotate after operating, the first rotating shaft may drive the cam to swing when rotating, and the rotating block may swing, the rotating block may drive the rotating rod to swing after swinging, and the rotating rod may swing to achieve the swinging of the first connecting rod and the second connecting rod;
the second connecting rod is used for limiting the swinging stroke of the first connecting rod, so that the first connecting rod drives the adjusting plug to reciprocate in the adjusting pipeline of the adjusting cylinder when swinging, and the purpose of adjusting the adjusting stroke of the adjusting plug is further realized; therefore, the air pressure output by the adjusting pipeline is guided to the discharging pipeline 2, and the material in the discharging pipeline 2 is further subjected to pressure ejection.
When the material in the discharging pipeline is blocked, the third rotating shaft is started, the third rotating shaft can drive the third gear to rotate after rotating, the third gear can drive the second gear to rotate, the second gear rotates and then drives the adjusting rod to rotate, the adjusting rod is matched with the fixed column through threads, thereby realizing the purpose that the shaping block can move in the movable groove of the adjusting plate, thereby realizing the adjustment of the position of the fourth rotating shaft, the maximum working angle of the second connecting rod and the rotating rod can be changed, and once the maximum working angle is changed, the movable stroke of the first connecting rod with the regulating plug can be changed, therefore, the purpose that the pressure of the adjusting plug in the adjusting pipeline is increased is achieved, and the condition that the discharging pipeline cannot normally discharge materials due to material blockage is reduced. The adjusting plate is arranged on the inner wall of the equipment bin.
In one embodiment, the air compressor further comprises a fault indication mechanism for indicating a fault of the air compressor, the fault indication mechanism is positioned in the equipment cavity 7, and the fault indication mechanism comprises: one end of the indicating plate 9 is an indicating end, the other end of the indicating plate 9 is connected to one side of a second limiting plate 15, the second limiting plate 15 is movably arranged in a square notch of a square frame 12, moving plates 11 are arranged on two sides of the square frame 12, each moving plate 11 is arranged on a through hole 10 of a fixing plate 58 in a reciprocating mode, and the fixing plate 58 is erected on the inner wall of the equipment cavity 7; a notch with a strip-shaped structure is formed in the panel of the second limiting plate 15, an inner wall of the notch is an inner gear ring 13, a first gear 14 is rotatably arranged on the inner wall of the equipment cavity 7, and the first gear 14 and the inner gear ring 13 are meshed with each other; the inner wall of the equipment cavity 7 is further provided with a raised first limiting plate 8, scales are arranged on the first limiting plate 8, and the indicating plate 9 is located on one side, close to the square frame 12, of the first limiting plate 8 and conducts reciprocating motion on one side, far away from the inner wall of the equipment cavity 7, of the first limiting plate 8; a transparent observation window is arranged on the equipment cavity 7 and used for displaying the position of the indicator plate 9 on the first limiting plate 8; one end of the first gear 14 is connected to a driving end of a driving mechanism, and the other end of the first gear 14 is connected to one end of the first rotating shaft 16 far away from the second rotating shaft 17.
If the air compressor fails, the controller can quickly respond and adjust to the second material conveying mechanism, so that a failure indicating mechanism capable of visually indicating workers is lacked; in the embodiment, by arranging the fault indicating mechanism, when the air compressor breaks down, the second material conveying mechanism is started, and once the second material conveying mechanism is started, the first gear is started; namely, once the driving mechanism of the second material conveying mechanism works, the driving end of the motor can drive the first gear and the first rotating shaft to rotate, so that the purpose that the fault indicating mechanism and the second material conveying mechanism work together is achieved;
after the first gear works, the meshing teeth of the first gear are meshed with the inner gear ring of the second limiting plate, so that the purpose that the second limiting plate can drive the indicating plate to move up and down is achieved, and the indicating plate is further provided with an alarm lamp which gives a light alarm through the transparent observation window;
when the movable plate reciprocates on the fixed plate, one end of the movable plate, which is far away from the square frame, can trigger the buttons on the two sides, and the buttons on the two sides further trigger the alarm to perform sound alarm;
therefore, the purpose of sound and light alarm is achieved, the worker is prompted that the air compressor breaks down, and the worker is prompted to maintain the air compressor as soon as possible.
In one embodiment, the device further comprises an auxiliary discharging mechanism for assisting the discharging pipeline 2 in discharging, wherein the auxiliary discharging mechanism is used for limiting the discharging amount of the material in the discharging pipeline 2; supplementary row material mechanism includes: the protection cylinder 49 is a tubular structure, a sixth rotating shaft 52 is rotatably arranged on the inner wall of one end of the tubular structure, and the inner wall of the other end of the tubular structure is used for penetrating through the sixth rotating shaft 52 and extending into the discharge pipeline 2; the inner wall of the protection cylinder 49 is provided with an adjusting hole 45, and the adjusting hole 45 is used for adjusting the handle 44 to penetrate through and reciprocate; one end of the adjusting handle 44, which is positioned inside the protective barrel 49, is connected with the first top block 40, and a second spring 42 is sleeved on the outer wall of one end of the adjusting handle 44, which is close to the first top block 40; the inner wall of the protection barrel 49 is provided with a raised hinging block 48, the hinging block 48 is rotatably connected with a limiting rod 46 through a hinging shaft 47, and the limiting rod 46 is in a jaw structure; a rotating wheel 50 is arranged on the outer wall of a sixth rotating shaft 52 positioned in the protective barrel 49, a plurality of ratchets 51 are arranged on the outer wall of the rotating wheel 50 at intervals, and each ratchet 51 is matched with one end of the limiting rod 46 far away from the hinged shaft 47; one side of the limiting rod 46 close to the inner wall of the protective barrel 49 is connected with the inner wall of the protective barrel 49 through a first spring 41; one end of the adjusting handle 44, which is positioned outside the protective barrel 49, is connected with a second top block 43, and one end of the second top block 43, which is far away from the adjusting handle 44, is abutted against the circumferential outer wall of the cam 19; a plurality of material conveying plates 57 with a spiral structure are arranged on the circumferential outer wall disc of the sixth rotating shaft 52 at one end of the discharging pipeline 2, and each material conveying plate 57 is used for outputting the materials in the discharging pipeline 2 at a uniform speed or in a quantitative manner.
In the embodiment, in the material conveying process, under the action of gravity, materials flow to the two discharging bins along with the side plates and the fluidized plate, and then flow to the discharging pipeline through the material conveying pipe, the material conveying pipe 6 is of an inclined structure, one end of the material conveying pipe close to the discharging bins is high, and one end of the material conveying pipe 6 close to the discharging pipeline 2 is low; because the plurality of discharge pipes respectively flow to the discharge pipeline 2, the discharge pipeline 2 is easy to block in the discharge process; once the materials cannot be discharged normally under pressurization in the embodiment, or the materials have high humidity and are agglomerated, the materials cannot flow out of the discharge pipeline smoothly; therefore, the auxiliary discharging mechanism is arranged in the discharging pipeline, so that the problem of blockage can be solved, and the aim of uniformly discharging in the discharging process can be fulfilled;
when the ratchet wheel ejecting mechanism works, the cam rotates through the first rotating shaft to realize high-speed operation, and in the operation process of the cam, the second ejecting block is driven at a set speed to move towards the first ejecting block, so that the first ejecting block ejects the column limiting rod, and the limiting rod clamps the ratchet of the rotating wheel; when the cam does not contact the second ejector block, the first ejector block can loosen the limiting rod, the limiting rod can be separated from the ratchet of the rotating wheel, the ratchet of the rotating wheel is not limited, the rotating wheel can rotate under the action of inertia after the limiting rod is loosened, and the rotating wheel can drive the sixth rotating shaft to rotate; the sixth rotating shaft extends outwards from the inner wall of the protective cylinder to the discharging pipeline and drives the spiral material conveying plate on the outer side wall of the sixth rotating shaft to rotate, and the purpose that the discharging pipeline 2 can uniformly output materials can be achieved by the rotation of the spiral material conveying plate; thereby reducing the situation that the materials cannot be discharged smoothly due to agglomeration.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. A novel intelligent powder tanker comprises a chassis, a vehicle upper loader is arranged above the chassis, and is characterized in that the vehicle upper loader comprises a tank body (1) and a discharge pipeline (2),
an air compressor is arranged on the outer side wall of the tank body (1), the air compressor controls the material discharge pipeline (2) to discharge materials in the tank body (1) through a controller,
be provided with equipment chamber (7) in jar body (1), be used for installing the defeated material mechanism of second in equipment chamber (7), the defeated material mechanism of second with the controller electricity is connected, and is used for when the air compressor machine is in trouble through the controller starts the defeated material mechanism of second will material in the jar body (1) is followed discharge pipeline (2) are discharged.
2. The novel intelligent control powder tanker according to claim 1, characterized in that the bottom of the storage chamber (4) of the tank (1) is symmetrically provided with inclined side plates (5), and the side plates (5) and the inner bottom surface of the storage chamber (4) form a U-shaped structure;
a fluidization plate (56) is arranged in the center of the U-shaped structure, and the fluidization plate (56) and the side plates (5) mutually form a discharging bin and are used for discharging materials in the material storage cavity (4); a manhole cover (3) is arranged above the tank body (1).
3. The novel intelligent control powder tanker according to claim 2, wherein the discharge bin is provided with a plurality of material conveying pipes (6) at intervals on one side close to the side plate (5), and the other ends of the material conveying pipes (6) are respectively communicated with the discharge pipeline (2);
the two sides of the fluidization plate (56) are arranged to be inclined structures and are used for guiding the materials in the material storage cavity (4) to the material conveying pipe (6) in cooperation with the side plates (5).
4. The novel intelligent control powder tanker according to claim 2, characterized in that an equipment cavity (7) is formed between the side plate (5) and the storage cavity (4), the equipment cavity (7) is used for installing the second material conveying mechanism, and the driving end of the second material conveying mechanism penetrates through the equipment cavity (7) and is communicated with the discharge pipeline (2).
5. The novel intelligent control powder tanker according to claim 1, wherein said second delivery mechanism comprises: one end of the first rotating shaft (16) is connected with a driving mechanism, the other end of the first rotating shaft (16) is connected with a second rotating shaft (17), and the second rotating shaft (17) is erected in the equipment cavity (7) through two first mounting columns (18);
cams (19) are arranged between the two first mounting columns (18) at intervals, a rotating block (20) is arranged between the cams (19), the cams (19) are fixedly connected with the circumferential outer wall of the second rotating shaft (17), and the rotating block (20) is rotatably arranged on the second rotating shaft (17);
a rotating rod (21) is arranged on the outer wall of the rotating block (20), a U-shaped groove (55) with a U-shaped structure is arranged at one end, far away from the rotating block (20), of the rotating rod (21), a fifth rotating shaft (39) is arranged at the opening end of the U-shaped groove (55), a first connecting rod (37) and a second connecting rod (38) are rotatably arranged on the fifth rotating shaft (39), and the other end of the first connecting rod (37) is movably connected with an adjusting plug (35) and used for adjusting the pressure of the discharging pipeline (2) through the adjusting plug (35);
the other end of the second connecting rod (38) is connected with an adjusting mechanism, and the adjusting mechanism is used for adjusting the pressure of the discharging pipeline (2).
6. The novel intelligent control powder tanker according to claim 5, wherein said adjusting mechanism comprises: the adjusting plate (24) is erected on the inner wall of the equipment cavity (7), a movable groove (26) with an arc-shaped structure is formed in the adjusting plate (24), a I-shaped block (23) with an I-shaped structure is arranged in the movable groove (26) in a sliding mode, a fixing column (25) is arranged on one side of the I-shaped block (23), a fourth rotating shaft (22) is arranged on one side, away from the I-shaped block (23), of the fixing column (25), and the fourth rotating shaft (22) is rotatably connected with one end, away from the fifth rotating shaft (39), of the second connecting rod (38) through a rotating drum (53);
the fixing column (25) is further provided with a threaded hole, the threaded hole is in threaded connection with an adjusting rod (27), the circumferential outer wall of the adjusting rod (27) is further in threaded penetration on an adjusting block (28), one end, close to the adjusting block (28), of the adjusting rod (27) is connected with a second gear (30), one side of the second gear (30) is meshed with a third gear (33), the second gear (30) and the third gear (33) are both bevel gears, and the second gear and the third gear are vertically meshed;
the third gear (33) is rotatably arranged between two second mounting columns (32) through a third rotating shaft (31), and the second mounting columns (32) are positioned on the outer side wall of the adjusting cylinder (34) at intervals;
one side of the adjusting block (28) is connected with an L-shaped plate (29), one end, far away from the adjusting block (28), of the L-shaped plate (29) is rotatably arranged on the circumferential outer wall of the third rotating shaft (31), an adjusting pipeline (36) is arranged in the adjusting cylinder (34), the input end of the adjusting pipeline (36) is used for adjusting the pressure of the adjusting plug (35), and the output end of the adjusting pipeline (36) is used for guiding the adjusted air pressure to the discharging pipeline (2); one end of the third rotating shaft (31) is connected with the driving end of the adjusting motor;
one end of the adjusting plug (35) close to the first connecting rod (37) is provided with a hinge groove (54), and the hinge groove (54) is used for hinging the first connecting rod (37).
7. A novel intelligent control powder tanker according to claim 5, further comprising a fault indication mechanism for indicating a fault of an air compressor, said fault indication mechanism being located within said equipment cavity (7), said fault indication mechanism comprising: the indicating device comprises an indicating plate (9), wherein one end of the indicating plate (9) is an indicating end, the other end of the indicating plate (9) is connected with one side of a second limiting plate (15), the second limiting plate (15) is movably arranged in a square groove of a square frame (12), movable plates (11) are arranged on two sides of the square frame (12), each movable plate (11) is arranged on a through hole (10) of a fixed plate (58) in a reciprocating mode, and the fixed plate (58) is erected on the inner wall of an equipment cavity (7);
a notch with a strip-shaped structure is formed in a panel of the second limiting plate (15), an inner wall of the notch is an inner toothed ring (13), a first gear (14) is rotatably arranged on the inner wall of the equipment cavity (7), and the first gear (14) and the inner toothed ring (13) are meshed with each other;
the inner wall of the equipment cavity (7) is further provided with a first protruding limiting plate (8), scales are arranged on the first limiting plate (8), and the indicating plate (9) is located on one side, close to the square frame (12), of the first limiting plate (8) and conducts reciprocating motion on one side, far away from the inner wall of the equipment cavity (7);
a transparent observation window is arranged on the equipment cavity (7), and the observation window is used for displaying the position of the indicator plate (9) on the first limiting plate (8);
one end of the first gear (14) is connected with the driving end of the driving mechanism, and the other end of the first gear (14) is connected with one end, far away from the second rotating shaft (17), of the first rotating shaft (16).
8. The novel intelligent control powder tanker according to claim 5, further comprising an auxiliary discharging mechanism for assisting the discharging pipeline (2) to discharge materials, wherein the auxiliary discharging mechanism is used to limit the material discharging amount of the discharging pipeline (2);
supplementary row material mechanism includes: the protection cylinder (49) is of a tubular structure, a sixth rotating shaft (52) is rotatably arranged on the inner wall of one end of the tubular structure, and the inner wall of the other end of the tubular structure is used for penetrating through the sixth rotating shaft (52) and extending into the discharging pipeline (2);
the inner wall of the protection cylinder (49) is provided with an adjusting hole (45), and the adjusting hole (45) is used for adjusting the handle (44) to penetrate through and reciprocate;
one end, positioned inside the protective barrel (49), of the adjusting handle (44) is connected with the first ejector block (40), and a second spring (42) is sleeved on the outer wall of one end, close to the first ejector block (40), of the adjusting handle (44); the inner wall of the protection barrel (49) is provided with a raised hinging block (48), the hinging block (48) is rotatably connected with a limiting rod (46) through a hinging shaft (47), and the limiting rod (46) is of a jaw structure;
a rotating wheel (50) is arranged on the outer wall of a sixth rotating shaft (52) in the protective barrel (49), a plurality of ratchets (51) are arranged on the outer wall of the periphery of the rotating wheel (50) at intervals, and each ratchet (51) is matched with one end, far away from the hinged shaft (47), of the limiting rod (46); one side of the limiting rod (46) close to the inner wall of the protective barrel (49) is connected with the inner wall of the protective barrel (49) through a first spring (41);
one end, located outside the protective barrel (49), of the adjusting handle (44) is connected with a second ejector block (43), and one end, far away from the adjusting handle (44), of the second ejector block (43) is abutted to the circumferential outer wall of the cam (19);
the circumferential outer wall disc of the sixth rotating shaft (52) at one end of the discharging pipeline (2) is provided with a plurality of material conveying plates (57) with a spiral structure, and each material conveying plate (57) is used for uniformly outputting the materials in the discharging pipeline (2) at a constant speed or in a fixed quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111180159.2A CN113752938B (en) | 2021-10-11 | 2021-10-11 | Novel intelligent powder making tank car |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111180159.2A CN113752938B (en) | 2021-10-11 | 2021-10-11 | Novel intelligent powder making tank car |
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| Publication Number | Publication Date |
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| CN113752938A true CN113752938A (en) | 2021-12-07 |
| CN113752938B CN113752938B (en) | 2022-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111180159.2A Active CN113752938B (en) | 2021-10-11 | 2021-10-11 | Novel intelligent powder making tank car |
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| GB698091A (en) * | 1950-08-08 | 1953-10-07 | James Nicholas Wilson | Improvements in or relating to means for the transport and delivery of finely divided materials |
| GB801952A (en) * | 1955-10-28 | 1958-09-24 | Taduesz Budzich | Improvements in and relating to wobbler type piston pump |
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| US20130170933A1 (en) * | 2011-12-13 | 2013-07-04 | Trecan Combustion Limited | Continuous sediment removal apparatus and method |
| CN203548162U (en) * | 2013-11-27 | 2014-04-16 | 蒋永北 | Intelligent air compressor energy-saving system |
| CN205500283U (en) * | 2016-03-01 | 2016-08-24 | 长沙麦迪环保设备有限公司 | Powder conveyer |
| CN113104590A (en) * | 2021-04-06 | 2021-07-13 | 上海煜铠智能科技有限公司 | Vacuum conveying horizontal powder tank device |
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2021
- 2021-10-11 CN CN202111180159.2A patent/CN113752938B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB698091A (en) * | 1950-08-08 | 1953-10-07 | James Nicholas Wilson | Improvements in or relating to means for the transport and delivery of finely divided materials |
| GB801952A (en) * | 1955-10-28 | 1958-09-24 | Taduesz Budzich | Improvements in and relating to wobbler type piston pump |
| CA2447218A1 (en) * | 2003-11-07 | 2005-05-07 | Saveonjetfuel.Com Inc. | Mobile dual containment highway tank |
| CN202248806U (en) * | 2011-06-20 | 2012-05-30 | 北京京城豹压缩机械有限公司 | Multifunctional air compressor |
| US20130170933A1 (en) * | 2011-12-13 | 2013-07-04 | Trecan Combustion Limited | Continuous sediment removal apparatus and method |
| CN203548162U (en) * | 2013-11-27 | 2014-04-16 | 蒋永北 | Intelligent air compressor energy-saving system |
| CN205500283U (en) * | 2016-03-01 | 2016-08-24 | 长沙麦迪环保设备有限公司 | Powder conveyer |
| CN113104590A (en) * | 2021-04-06 | 2021-07-13 | 上海煜铠智能科技有限公司 | Vacuum conveying horizontal powder tank device |
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| Publication number | Publication date |
|---|---|
| CN113752938B (en) | 2022-09-09 |
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