CN113752606B - High-efficiency laminating drum case of all-steel forming machine and working method thereof - Google Patents
High-efficiency laminating drum case of all-steel forming machine and working method thereof Download PDFInfo
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- CN113752606B CN113752606B CN202111012633.0A CN202111012633A CN113752606B CN 113752606 B CN113752606 B CN 113752606B CN 202111012633 A CN202111012633 A CN 202111012633A CN 113752606 B CN113752606 B CN 113752606B
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- push rod
- sleeve
- main shaft
- plate
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 20
- 239000010959 steel Substances 0.000 title claims abstract description 20
- 238000010030 laminating Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 239000011324 bead Substances 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims description 43
- 230000033001 locomotion Effects 0.000 claims description 15
- 230000000670 limiting effect Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000009751 slip forming Methods 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
- B29D30/26—Accessories or details, e.g. membranes, transfer rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/12—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
- F16H37/124—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and reciprocating motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/40—Sealings between relatively-moving surfaces by means of fluid
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
Abstract
The invention relates to an efficient laminating drum case of an all-steel forming machine, which comprises a frame and an inner side tire bead presetting mechanism arranged on the frame, and further comprises: the device comprises a carcass drum, a plurality of drum plates, a spiral push rod mechanism and a push rod transmission mechanism, wherein the drum plates encircle the outer side of the carcass drum, the spiral push rod mechanism is arranged on the front side of a frame, the push rod transmission mechanism comprises a second push rod and an elastic reset piece, the second push rod is arranged in the drum body, the elastic reset piece is used for resetting the second push rod, the second push rod is fixedly connected with the first push rod so as to longitudinally displace under the guidance of the first push rod, and an inclined guide rail which is in sliding fit with the second push rod is formed in the drum plates so that the drum plates radially displace under the guidance of the second push rod; and the rotary driving mechanism is arranged on the front side of the frame and rotates the pneumatic sealing mechanism.
Description
Technical Field
The invention relates to the technical field of tire building, in particular to an efficient laminating drum case of an all-steel forming machine.
Background
The tyre body drum is a device for manufacturing a belt-shaped and sheet-shaped rubber material and a tyre bead into a tyre body semi-product, the internal transmission form of the existing tyre body drum case is complex, the rotation of the tyre body drum and the expansion and contraction of a drum plate are driven by a single motor, the rotation of the drum body and the expansion and contraction of the drum plate are two independent steps, the completion of the two steps is difficult to control by a clutch, the drum body rotates when the clutch is engaged, a ball sliding block connected with the drum plate is driven by the rotation of a lead screw in the drum body when the clutch is disengaged, the two steps cannot be simultaneously carried out, the time waste of the steps of engaging and disengaging back and forth exchange of the clutch is reduced, the stress of the ball screw and the screw is enhanced, the breakage probability of the screw rod, the screw nut and the sliding block is increased, the failure rate of the machine is greatly increased, the tyre bead cannot be automatically preset when the tyre body product is manufactured, manual presetting is required, the time is wasted, and the yield of the tyre is affected.
Disclosure of Invention
In a first aspect, the present invention provides an all-steel forming machine high-efficiency attaching drum case with simple structure, saving manufacturing time and improving tire yield, the drum case includes a frame and an inner side tire bead preset mechanism arranged on the frame, the drum case further includes:
the plurality of drum plates encircle the outer side of the carcass drum, the whole drum plates form a cylinder shape on the outer side of the carcass drum, and the front side and the rear side of the drum plates are respectively provided with a front limiting piece and a rear limiting piece so as to limit the longitudinal displacement of the drum plates;
the screw push rod mechanism is arranged on the front side of the frame and comprises a first servo motor, a synchronous belt pulley group in driving connection with the first servo motor, a screw rod power transmission mechanism in driving connection with the synchronous belt pulley group and a first push rod connected with the screw rod transmission mechanism, the synchronous belt pulley group comprises an output synchronous belt pulley in driving connection with the first servo motor, a first synchronous wheel and a second synchronous wheel in driving connection with the output synchronous belt pulley, the screw rod transmission mechanism comprises a first screw rod in driving connection with the first synchronous wheel, a second screw rod in driving connection with the second synchronous belt pulley and a pushing disc in threaded fit with the first screw rod and the second screw rod, the first screw rod and the second screw rod are arranged on the left side and the right side of the drum case in parallel, and the middle position of the pushing disc is fixedly connected with the first push rod so as to drive the first push rod to longitudinally displace;
the push rod transmission mechanism comprises a second push rod and an elastic reset piece, wherein the second push rod is arranged in the drum body, the elastic reset piece is used for resetting the second push rod, the second push rod is fixedly connected with the first push rod so as to longitudinally displace under the guidance of the first push rod, and an inclined guide rail which is in sliding fit with the second push rod is formed in the drum plate so as to enable the drum plate to radially displace under the guidance of the second push rod;
the rotary driving mechanism is arranged on the front side of the frame and comprises a second servo motor, a gear connected with the second servo motor in a rotating way and a rotating wheel meshed with the gear for transmission, a rack section and a smooth section which is continuously formed on two free sides of the rack section are arranged on the circumference of the rotating wheel, the rack section is meshed with the pinion for driving the rotating wheel to rotate, a separation area formed between the smooth section and the rack section prevents the rotating wheel from rotating, and the rotating wheel is in rotary fit with the first push rod;
the rotary pneumatic sealing mechanism comprises a hollow main shaft fixedly sleeved on the outer side of the first push rod, an inner sleeve sleeved on the hollow main shaft, an outer sleeve sleeved on the inner sleeve, an end sleeve fixed at the front end of the outer sleeve and a stop plate fixed with the end sleeve;
the outer ring surface of the outer sleeve is provided with a compressed gas input port, the inner side of the outer sleeve forms a plurality of annular gas grooves along the length extending direction of the outer sleeve, and the compressed gas input port penetrates through the annular gas grooves;
a plurality of round holes are uniformly distributed on the outer ring surface of the inner sleeve, a plurality of inner ring air grooves are formed on the inner side of the inner sleeve along the length extension direction of the inner sleeve, and the round holes penetrate through the inner ring air grooves;
sealing rings are arranged on the front side and the rear side of the inner annular air groove of the inner sleeve and the annular air groove of the outer sleeve;
a plurality of air holes are spirally distributed on the hollow main shaft to provide needed compressed gas for manufacturing products on the drum plate;
the inner side annular air groove of the inner sleeve corresponds to a plurality of air holes of the hollow main shaft, and the inner side annular air groove of the outer sleeve corresponds to a round hole of the outer ring surface of the inner sleeve.
Preferably, the front side and the rear side of the drum plate are both formed with inclined guide rails inclined toward the lower side,
the front side and the rear side of the second push rod respectively form a conical slide block seat, and the two conical slide block seats are taken as a whole and fixedly provided with a slide block which is in sliding fit with the inclined guide rail.
Preferably, the elastic reset piece is a spring, one end of the spring is propped against the second push rod, and the other end of the spring is propped against the spring pressing block to adjust the elastic force of the spring.
Preferably, the outer sleeve comprises 3 outer sleeve units sleeved on the outer side of the inner sleeve, the end sleeve is used for connecting the 3 outer sleeve units together in a penetrating manner through 4 long bolts, and 2 bolts are fixed on the stop plate to prevent the inner sleeve, the outer sleeve and the end sleeve from rotating along with the hollow main shaft.
Preferably, trapezoidal nuts are arranged on the left side and the right side of the pushing disc, the first screw rod and the second screw rod are respectively in spiral fit with the two trapezoidal nuts, the middle area of the pushing disc is fixedly connected with the first push rod, and the first push rod is arranged on the frame through a linear bearing and is connected with the second push rod after penetrating through the hollow main shaft.
Preferably, the front side of the drum plate is provided with a positioning plate connected to the main shaft of the carcass drum to limit the forward movement of the drum plate.
Preferably, the hollow main shaft and the carcass drum are matched by using a flange plate with keys and screws.
Preferably, 6 radial air passages are arranged in the hollow main shaft and are communicated with 6 air holes on the outer ring surface, the air passages are symmetrically distributed along the axis, and the air passages are independently controlled to complete the required actions.
Preferably, the left end of the hollow main shaft is fixed on the bearing outer ring by using a screw, and the bearing inner ring is fixed on the frame by using a screw.
In a second aspect, the invention provides a method for working a drum plate of a bonding drum case of an all-steel forming machine, 1) a first servo motor 62 outputs a speed reducer and then drives a synchronous pulley group to drive, the synchronous pulley group drives a first screw rod and a second screw rod to rotate, a pushing disc in threaded fit with the first screw rod and the second screw rod moves forward, and the pushing disc continuously drives a first push rod and a second push rod connected with the first push rod to move forward;
2) The second push rod is in sliding fit with the inclined guide rail of the drum plate by utilizing the conical slide block seat and the slide block on the second push rod, and the plurality of drum plates are slowly and outwards spread due to the limiting effect of the limiting plate on the right side of the drum plate and the thrust of the second push rod being limited by the elastic reset piece and the pressing block on the rear side of the elastic reset piece;
3) After the first servo motor stops working, the second push rod automatically resets due to the reset power provided by the elastic reset piece;
4) The second servo motor works to drive the gear to rotate, and the gear is meshed with the rack section of the rotating wheel to drive the rotating wheel to rotate, so that the first push rod and the second push rod are driven to rotate, and finally the drum plate is driven to rotate.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention changes the original single-motor clutch control into the single control of the double first servo motors, and effectively solves the problem that the two steps are not interfered with each other.
2. According to the invention, the original ball screw type is changed into the special push rod sliding block type, so that the occurrence of failure rate is effectively reduced, and the subsequent maintenance cost and the subsequent maintenance difficulty are reduced.
3. The invention changes the original manual preset sidewall or fixed single preset into automatic adjustable preset, has simple and small structure, is suitable for various models, reduces the manual labor intensity and saves the precious space on the carcass drum.
4. The spiral push rod mechanism is adopted to replace the original complex mechanism, so that the manufacturing time of the tire body can be greatly shortened, the failure occurrence rate is reduced, and the tire yield is improved.
5. The invention changes the original complex single casing machine and the original complex single casing drum into the casing machine and the casing drum with simple structure and multiple functions, can effectively reduce the occurrence of failure rate, and improves the yield of the tire to obtain greater economic benefit.
Drawings
FIG. 1 is a cross-sectional view of the overall structure of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a left side view of the overall structure of the present invention;
FIG. 4 is a schematic diagram of the rotary seal pneumatic structure;
in the figure: 1. the device comprises a push rod transmission mechanism 2, a rotary pneumatic sealing mechanism 3, an inner side tire bead preset mechanism 4, a spiral push rod mechanism 5, a positioning plate 6, a drum plate 7, screws 8, a second push rod 9 and a drum body main shaft; 10. the device comprises M14 bolts, 11, a flange plate, 12, a positioning sleeve, 13, a damping ring, 14, a sliding block, 15, a conical sliding block seat, 16, a gasket, 17, a spring, 18, a round nut, 19 and a pressure adjusting device; 20. spring press block, 21, press block positioning sleeve, 22, sleeve, 23, gland, 24, box, 25, outer sleeve, 26, seal ring, 27, inner sleeve, 28, hollow main shaft, 29, stop plate, 30, end sleeve, 31, long bolt, 32, expansion grip, 33, rotating disc, 34, fixed disc, 35, connecting plate, 36, guide rail, 37, L-shaped expansion plate, 38, upper cylinder, 39, lower cylinder, 40, upper guide rod, 41, cushion, 42, jackscrew, 43, adjusting block base, 44, lower guide rod, 45, linear bearing, 46, first push rod, 47, first screw rod, 48, pushing disc, 49, L-shaped adjusting block base, 50, synchronous belt, 51, left support bearing, 52, clamping double nut, 53, second screw rod, 54, right support bearing, 55, trapezoidal nut, 56, first synchronous wheel, 57, chassis base, 58, second synchronous wheel, 59, output synchronous pulley, 60, expanding motor base, 61, speed reducer, 62, first servo motor, 63, gear, 65, and speed reducer; 66. and rotating the wheel.
Description of the embodiments
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "longitudinal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the prior art, a single motor is adopted to drive the rotation of the carcass drum and the opening of the drum plate, however, the two steps are difficult to be carried out simultaneously by adopting the single motor, and meanwhile, the time is wasted when the steps of clutch actuation and disconnection are exchanged back and forth, so that the production efficiency is reduced. In addition, when the drum plate is opened, the rotation of the ball screw in the case is difficult to control the probability of damage of the sliding block caused in the maximum force of the ball sliding block, and the easy failure rate of the machine is greatly improved.
Based on this, referring to fig. 1-4, an objective of the present embodiment is to provide an all-steel forming machine attaching drum case, where the drum case includes a frame, an inner side bead preset mechanism 3 disposed on the frame, and a plurality of drum plates 6 surrounding the outer side of the carcass drum, the plurality of drum plates integrally form a cylinder shape on the outer side of the carcass drum, and front and rear sides of the drum plates are respectively provided with a front limiting member and a rear limiting member to limit longitudinal displacement of the drum plates 6, and the drum plates 6 need to implement independent rotation or opening movement under the action of a driving mechanism;
in order to achieve the above-mentioned objective, the present invention provides a dual-servo driving mechanism, specifically referring to fig. 1, which includes a spiral push rod mechanism 4 and a push rod transmission mechanism, wherein the spiral push rod mechanism and the push rod transmission mechanism are used for independently driving a drum plate to perform a stretching action, specifically:
the screw push rod mechanism 4 is arranged on the front side of the frame and comprises a first servo motor 62, a synchronous belt pulley group in driving connection with the first servo motor 62, a screw rod power transmission mechanism in driving connection with the synchronous belt pulley group and a first push rod 46 in driving connection with the screw rod power transmission mechanism, referring to fig. 3, the synchronous belt pulley group comprises an output synchronous belt pulley 59 in driving connection with the first servo motor 62, and a first synchronous wheel 56 and a second synchronous wheel 58 in driving connection with the output synchronous belt pulley 59, the first synchronous wheel 56 and the second synchronous wheel 58 are in driving connection through a synchronous belt, the screw rod transmission mechanism comprises a first screw rod 47 in driving connection with the first synchronous wheel 56, a second screw rod 53 in driving connection with the second synchronous wheel 58 and a push disc 48 in threaded fit with the first screw rod 47 and the second screw rod 53, the first screw rod 47 and the second screw rod 53 are arranged in parallel on the left side and the right side of the frame of the drum frame, and the middle position of the push disc 48 is fixedly connected with the first push rod 46 to drive the first push rod 46 to longitudinally displace, in driving the first push rod 46, and the first synchronous belt pulley is driven by the first synchronous belt pulley group to finally move from the first push belt pulley group to the first servo motor; the spiral push rod mechanism is driven by a left synchronous wheel and a right synchronous wheel to rotate by a left lead screw and a right lead screw, and two trapezoidal nuts synchronously push and pull the push disc to ensure the linear motion of a first push rod in the case; compared with the original complex mechanism, the spiral push rod mechanism provided by the embodiment can greatly shorten the manufacturing time of the tire body, reduce the failure occurrence rate and improve the tire yield.
The push rod transmission mechanism comprises a second push rod 8 arranged in the drum body, an elastic reset piece (a spring 17) for resetting the second push rod 8 and a positioning plate 5 for limiting the forward movement of the drum plate, wherein the second push rod 8 is fixedly connected with the first push rod 46 so as to longitudinally displace under the guidance of the first push rod 46, and an inclined guide rail which is in sliding fit with the second push rod is formed in the drum plate 6 so as to enable the drum plate to radially displace, namely to be in a stretching action, under the guidance of the second push rod; in the embodiment, the second push rod 8 is in inclined sliding fit with the drum plate, and the positioning plate 5 is adopted to limit the forward movement of the drum plate, so that the forward movement of the second push rod 8 can be easily converted into the opening movement of the drum plate 6, namely the opening movement of the drum plate is realized by adopting the independent first servo motor;
the movement method of expanding the drum plate in the push rod sliding block mechanism adopted by the embodiment adopts the sliding block and the sliding rail, so that the occurrence of failure rate is greatly reduced, and the subsequent maintenance cost and the maintenance difficulty are reduced; the first push rod 46 in the chassis is adopted to prop against the second push rod 8 in the drum body in the carcass drum push rod sliding block mechanism, the second push rod 8 in the drum body is skillfully matched with the elastic reset piece spring 17, and the shrinkage time of the drum plate 6 is greatly saved.
As a preferred embodiment, the front side and the rear side of the drum plate form inclined guide rails inclined towards the lower side, the front side and the rear side of the second push rod 8 respectively form tapered slide blocks 15, the two tapered slide blocks are as a whole, a slide block 14 which is in sliding fit with the inclined guide rails is fixedly arranged on the two tapered slide blocks, namely, the tapered slide blocks on the left side and the right side are integrally formed, and the inclined blocks which are matched with the inclined guide rails are fixedly arranged on the outer inclined surfaces of the two tapered slide blocks; in the present embodiment, the slider 14 is fixed to the tapered slider seat 15 with 4M 6 screws.
Optionally, the elastic restoring member is a spring, one end of the spring 17 abuts against the second push rod 8, the other end abuts against the spring pressing block 20 to adjust spring force, and the spring pressing block ensure that the second push rod slowly moves forward, that is, the elastic restoring member and the spring pressing block are adopted to ensure that the plurality of drum plates slowly and outwards open.
When the second push rod 8 is not stressed, the spring 17 rebounds to push the second push rod 8 back to the left to the initial position, the elasticity of the spring 17 is controlled by the pressing amount of the right spring pressing block 20, and the minimum primitive of the drum plate 6 is influenced by the relative positions of the sliding block 14 and the drum plate 6 and the lengths of the positioning sleeve 12 and the damping ring 13 between the conical sliding block seat 15 and the positioning plate.
The spiral push rod structure and the push rod sliding block structure realize the opening action of the drum plate driven by a single motor.
Further, another object of the present application is to independently drive the drum plate to rotate while being independently opened; the present embodiment is realized by the following structure:
the utility model provides an all steel make-up machine laminating drum machine case still includes rotary driving mechanism, and rotary driving mechanism sets up on the front side of frame, and it includes second servo motor 63, with second servo motor 63 rotate the gear 65 of being connected, with the rotation wheel of gear 65 meshing transmission, the circumference of rotation wheel has a rack section and one and continues the smooth section that forms at two free sides of rack section, rack section and gear 65 meshing cooperation are in order to drive the rotation of rotation wheel, the separation region that forms between smooth section and the rack section prevents the rotation wheel rotation, rotation wheel and first push rod 46 normal running fit, first push rod 46 and second push rod 8 fixed connection; thus, through the drive of the second servo motor, the second push rod 8 drives the drum plate linked with the positioning sleeve 12 to rotate due to the front-back positioning function of the positioning sleeve and the positioning plate 5, and thus, the single motor is adopted to independently control the rotation of the drum plate.
The present invention further provides a rotary pneumatic sealing mechanism 2, referring to fig. 4, the rotary pneumatic sealing mechanism comprises a hollow main shaft 28 fixedly sleeved outside a first push rod 46, an inner sleeve 27 sleeved on the hollow main shaft 28, an outer sleeve 25 sleeved on the inner sleeve 27, an end sleeve 30 fixed at the front end of the outer sleeve 25, and a stop plate 29 fixed with the end sleeve; the outer ring surface of the outer sleeve 25 is provided with a compressed gas input port, the inner side of the outer sleeve forms a plurality of annular gas grooves along the length extending direction of the outer sleeve, and the compressed gas input port penetrates through the annular gas grooves; a plurality of round holes are uniformly distributed on the outer ring surface of the inner sleeve 27, a plurality of inner ring air grooves are formed on the inner side of the inner sleeve along the length extension direction of the inner sleeve, and the round holes penetrate through the inner ring air grooves;
the inner side annular air groove of the inner sleeve 27 and the front and rear sides of the annular air groove of the outer sleeve are respectively provided with a sealing ring 26 for ensuring sealing;
the hollow main shaft 28 is spirally provided with a plurality of air holes for providing needed compressed gas when the product is manufactured on the drum plate; the inner annular air groove of the inner sleeve 27 corresponds to a plurality of air holes of the hollow main shaft 28, and the inner annular air groove of the outer sleeve 25 corresponds to a round hole of the outer annular surface of the inner sleeve 27.
The gas in the gas ring acts, 1 path of gas is vacuumized, adsorption assistance is provided for attaching the composite part, and the composite part material is adsorbed and rotated on the attaching drum for 360 degrees to form an annular cylinder. 2-way air is blown, and when the formed annular carcass barrel is separated from the laminating drum, blowing is carried out from air holes on the laminating drum plate, so that the composite part materials are prevented from being adhered to the laminating drum plate and separated.
In this embodiment, referring to fig. 4, the outer sleeve includes 3 outer sleeve units sleeved outside the inner sleeve, the end sleeve connects the 3 outer sleeve units together by 4 long bolts 31, wherein 2 bolts 31 are fixed on the stop plate 29 to prevent the inner sleeve 27, the outer sleeve 25 and the end sleeve 30 from rotating together along with the hollow main shaft 28;
in this embodiment, trapezoidal nuts 55 are disposed on the left and right sides of the pushing disc 48, the first screw rod 47 and the second screw rod 53 are respectively in screw fit with the two trapezoidal nuts 55, the middle area of the pushing disc 48 is fixedly connected with the first push rod 46 by using double nuts, the first push rod 46 is disposed on the frame through a linear bearing 45, and is connected with the second push rod 46 after penetrating through the hollow main shaft 28; the two trapezoidal nuts push and pull the pushing disc synchronously, so that the linear motion of the central push rod in the chassis is ensured. In this embodiment, the front side of the drum plate is provided with a positioning plate 5 connected to the main shaft of the carcass drum to limit the forward movement of the drum plate.
In this embodiment, the hollow main shaft 28 and the carcass drum are engaged by the flange 11 with a key and a screw.
The hollow main shaft is internally provided with 6 radial air passages which are communicated with 6 air holes on the outer ring surface, the air passages are symmetrically distributed along the axis, and the air passages are independently controlled to finish the required actions.
The left end of the hollow main shaft is fixed on the bearing outer ring by using a screw, and the bearing inner ring is fixed on the frame by using a screw.
The invention provides a tire bead preset mechanism 3, which adopts a tire bead preset mechanism disclosed by CN112265303A, and particularly comprises a fixed disc 34, a rotating disc 33, a connecting plate 35, a guide rail 36, an L-shaped expansion plate 37, an expanding gripper 32, an upper cylinder 38, a lower cylinder 39, a buffer pad 41, a jackscrew 42, an adjusting block base 43, an upper guide rod 40 and a lower guide rod 44, wherein the connecting plate 35 is fixed on the outer side and can realize radial sliding, at least four groups of connecting plate assemblies are arranged, each connecting plate 35 assembly comprises a connecting plate 35 arranged on the fixed disc 34 and an expanding gripper 32 arranged on each connecting plate 35, the expansion 32 is expanded, the grabbing surfaces of the expansion 32 are positioned on the same circumferential surface, the disc surface of the fixed disc 34 is provided with a straight groove corresponding to each connecting plate 35 in a mirror image mode, the upper guide rods 40 and the lower guide rods 44 are pushed to extend outwards along the linear bearing seat on the drum case, the fixed disc 34 and the rotating disc 33 together by the upper cylinder 38 and the lower cylinder 39, the perpendicularity between the presets and the horizontal line is guaranteed through the upper diagonal design and the lower diagonal design, the original manual preset side wall or fixed single preset is changed into automatic adjustable preset, the structure is simple, small and exquisite, the structure is suitable for various models, the manual labor intensity is reduced, and valuable space on a carcass drum is saved.
Based on the above provided all-steel forming machine laminating drum machine case, the invention provides a working method of an all-steel forming machine laminating drum machine case drum plate, which comprises the following steps:
1) The first servo motor 62 outputs the speed reducer 61 and then drives the synchronous pulley group 59,50,56,58 to drive, the synchronous pulley group 59,50,56,58 drives the first screw rod 47 and the second screw rod 53 to rotate, the pushing disc 48 in threaded fit with the first screw rod 47 and the second screw rod 53 moves forward, the pushing disc 48 then drives the first push rod 46 connected with the pushing disc to move forward, and the first push rod further drives the second push rod 8 connected with the first push rod to move forward;
2) The second push rod 8 is in sliding fit with the inclined guide rail of the drum plate 6 by utilizing the conical slide block seat 15 and the slide block 14 on the second push rod, and the plurality of drum plates 6 are slowly spread outwards due to the limiting effect of the limiting plate on the right side of the drum plate, and the thrust force of the second push rod 8 towards the right side is limited by the elastic reset piece 17 (pressure spring) and the spring pressing block 20 on the rear side of the elastic reset piece;
3) After the first servo motor 62 stops working, the second push rod 8 automatically resets to the initial position due to the reset power provided by the elastic reset piece, and the central push rod in the drum body is skillfully matched with the spring, so that the expansion and contraction time is greatly saved;
4) The second servo motor 63 works to drive the gear 65 to rotate, the gear 65 is meshed with the rack section of the rotating wheel to drive the rotating wheel to rotate, the rotating wheel is in rotating fit with the first push rod 46, the first push rod 46 further drives the second push rod 8 to rotate, finally the drum plate 6 is driven to rotate,
the two servo motors of the first servo motor and the second servo motor are adopted to independently control the opening and rotation of the drum plate, and the problem that the rotation and the opening of the drum plate are not interfered is effectively solved. The invention changes the original complex single casing machine and the original complex single casing drum into the casing machine and the casing drum with simple structure and multiple functions, can effectively reduce the occurrence of failure rate, and improves the yield of the tire to obtain greater economic benefit.
The invention provides a high-efficiency laminating drum case of an all-steel forming machine, belongs to the technical field of tire manufacturing, and solves the problems that an existing tire body drum is complex in structure, parts are easy to wear, the efficiency of manufacturing tire body products is low and the like, and in combination with a tire bead preset device on the inner side of the tire forming machine in the earlier application, the invention relates to a tire bead preset device on the inner side of the tire forming machine, which is disclosed in the patent number: CN112265303a hopes to carry out comprehensive lifting performance with the whole of tire body drum part of tire building machine, this kind of high-efficient laminating drum machine case device of all-steel, including carcass drum push rod slider mechanism, rotary seal pneumatic mechanism, inboard tire bead preset mechanism, spiral push rod mechanism, the motion method that struts the drum board in the carcass drum push rod slider mechanism adopts slider and slide rail formula, greatly reduced the fault rate's emergence, the carcass drum push rod slider mechanism in adopt quick-witted incasement center push rod to push up the central push rod in the drum body, the ingenious cooperation of central push rod and spring in the drum body, great saving expansion shrink time, inboard tire bead preset mechanism on be equipped with rotation wheel, connecting plate, L type expansion plate and expand and grasp, according to required tire bead size automatically regulated, reduce manual strength, spiral push rod mechanism by controlling two synchronous pulleys drive about two lead screws rotation, two trapezoidal nuts push-pull disc in step, guarantee the rectilinear motion of the central push rod in the machine case.
Claims (9)
1. The utility model provides an all steel make-up machine laminating drum machine case, this drum machine case includes frame and inboard tire bead preset mechanism (3) of setting in the frame, and its characterized in that, this drum machine case still includes:
a plurality of drum plates (6) encircling the outer side of the carcass drum, wherein the whole drum plates form a cylinder shape outside the carcass drum, and a front limiting piece and a rear limiting piece are respectively arranged on the front side and the rear side of the drum plates so as to limit the longitudinal displacement of the drum plates;
the spiral push rod mechanism (4) is arranged on the front side of the frame and comprises a first servo motor (62), a synchronous belt pulley group in driving connection with the first servo motor (62), a screw rod power transmission mechanism in driving connection with the synchronous belt pulley group and a first push rod (46) connected with the screw rod transmission mechanism, the synchronous belt pulley group comprises an output synchronous belt pulley in driving connection with the first servo motor, a first synchronous wheel and a second synchronous wheel in driving connection with the output synchronous belt pulley, the screw rod transmission mechanism comprises a first screw rod in driving connection with the first synchronous wheel, a second screw rod in driving connection with the second synchronous belt pulley and a pushing disc in threaded fit with the first screw rod and the second screw rod, the first screw rod and the second screw rod are arranged on the left side and the right side of the drum case in parallel, and the middle position of the pushing disc is fixedly connected with the first push rod so as to drive the first push rod to longitudinally displace;
the push rod transmission mechanism comprises a second push rod (8) arranged in the drum body, an elastic reset piece (17) for resetting the second push rod (8) and a positioning plate for limiting the forward movement of the drum plate, wherein the first push rod (46) is propped against the second push rod, the second push rod longitudinally displaces under the guidance of the first push rod (46), and an inclined guide rail which is in sliding fit with the second push rod is formed in the drum plate (6) so as to enable the drum plate to radially displace under the guidance of the second push rod;
the rotary driving mechanism is arranged on the front side of the frame and comprises a second servo motor (63), a gear (65) rotationally connected with the second servo motor (63) and a rotary wheel meshed with the gear (65), wherein a rack section and a smooth section which is continuously formed on two free sides of the rack section are arranged on the circumference of the rotary wheel, the rack section is meshed with the pinion to drive the rotary wheel to rotate, and a separation area formed between the smooth section and the rack section prevents the rotary wheel from rotating;
the rotary pneumatic sealing mechanism comprises a hollow main shaft (28) fixedly sleeved on the outer side of the first push rod, an inner sleeve (27) sleeved on the hollow main shaft, an outer sleeve (25) sleeved on the inner sleeve (27), an end sleeve (30) fixed at the front end of the outer sleeve (25) and a stop plate (29) fixed with the end sleeve;
the hollow main shaft is in running fit with the rotating wheel, and the hollow main shaft is matched with the carcass drum by using a flange plate with keys and screws; the outer ring surface of the outer sleeve (25) is provided with a compressed gas input port, the inner side of the outer sleeve is provided with a plurality of annular gas grooves along the length extending direction of the outer sleeve, and the compressed gas input port and the annular gas grooves penetrate through each other; a plurality of round holes are uniformly distributed on the outer ring surface of the inner sleeve (27), a plurality of inner ring air grooves are formed on the inner side of the inner sleeve along the length extension direction of the inner sleeve, and the round holes penetrate through the inner ring air grooves; sealing rings are arranged on the front side and the rear side of the annular air groove on the inner side of the inner sleeve (27) and the annular air groove on the outer sleeve; a plurality of air holes are spirally distributed on the hollow main shaft (28) to provide needed compressed gas for manufacturing products on the drum plate; the inner side annular air groove of the inner sleeve (27) corresponds to a plurality of air holes of the hollow main shaft (28), and the inner side annular air groove of the outer sleeve (25) corresponds to a round hole of the outer ring surface of the inner sleeve (27).
2. The bonding drum chassis of the all-steel forming machine according to claim 1, wherein the front side and the rear side of the drum plate form inclined guide rails inclined towards the lower side, the front side and the rear side of the second push rod respectively form cone-shaped slide block seats (15), and the two cone-shaped slide block seats are taken as a whole and fixedly provided with slide blocks (14) in sliding fit with the inclined guide rails.
3. The fitting drum machine case of claim 1, wherein the elastic reset piece is a spring, one end of the spring is abutted against the second push rod, and the other end of the spring is abutted against the spring pressing block to adjust the elastic force of the spring.
4. The fitting drum machine case of an all-steel forming machine according to claim 1, wherein the outer sleeve comprises 3 outer sleeve units sleeved outside the inner sleeve, the end sleeve is used for penetrating and connecting the 3 outer sleeve units together through 4 long bolts (31), 2 bolts (31) are fixed on a stop plate (29) to prevent the inner sleeve (27), the outer sleeve (25) and the end sleeve (30) from rotating together along with the hollow main shaft (28).
5. The laminating drum machine case of an all-steel forming machine according to claim 1, wherein trapezoidal nuts (55) are arranged on the left side and the right side of the pushing disc (48), the first screw rod (47) and the second screw rod (53) are respectively in spiral fit with the two trapezoidal nuts (55), the middle area of the pushing disc (48) is fixedly connected with the first push rod (46), and the first push rod (46) is arranged on a frame through a linear bearing (45) and is propped against the second push rod (8) after penetrating through the hollow main shaft (28).
6. An all-steel building machine laminating drum casing according to claim 1, characterized in that the front side of the drum plate is provided with a positioning plate (5) connected to the main shaft of the carcass drum to limit the forward movement of the drum plate.
7. The bonding drum chassis of the all-steel forming machine according to claim 1, wherein the hollow main shaft and the carcass drum are matched by using a flange plate (11) with keys and screws.
8. The bonding drum case of the all-steel forming machine according to claim 1, wherein 6 radial air passages are arranged in the hollow main shaft and are communicated with 6 air holes on the outer ring surface, the air passages are symmetrically distributed along the axis, and the air passages are independently controlled to complete the required action.
9. The bonding drum chassis of the all-steel forming machine according to claim 1, wherein the left end of the hollow main shaft is fixed on the outer ring of the bearing by using screws, and the inner ring of the bearing is fixed on the frame by using screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202111012633.0A CN113752606B (en) | 2021-08-31 | 2021-08-31 | High-efficiency laminating drum case of all-steel forming machine and working method thereof |
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| CN202111012633.0A CN113752606B (en) | 2021-08-31 | 2021-08-31 | High-efficiency laminating drum case of all-steel forming machine and working method thereof |
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| CN113752606B true CN113752606B (en) | 2023-12-29 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556388A (en) * | 2018-06-13 | 2018-09-21 | 厦门洪海机械有限公司 | A kind of stepless breathing driving device of tire assembly drum |
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2021
- 2021-08-31 CN CN202111012633.0A patent/CN113752606B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556388A (en) * | 2018-06-13 | 2018-09-21 | 厦门洪海机械有限公司 | A kind of stepless breathing driving device of tire assembly drum |
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Denomination of invention: A high-efficiency bonding drum chassis and its working method for an all steel forming machine Granted publication date: 20231229 Pledgee: The Bank of Hangzhou Fuyang branch of the new Limited by Share Ltd. Pledgor: HANGZHOU ZHONGCE QINGQUAN INDUSTRIAL Co.,Ltd. Registration number: Y2024980004211 |