CN113751789B - Quick shearing positioning device of plate shearing machine - Google Patents
Quick shearing positioning device of plate shearing machine Download PDFInfo
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- CN113751789B CN113751789B CN202111150528.3A CN202111150528A CN113751789B CN 113751789 B CN113751789 B CN 113751789B CN 202111150528 A CN202111150528 A CN 202111150528A CN 113751789 B CN113751789 B CN 113751789B
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- plate
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- shearing
- positioning detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/10—Stops for positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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Abstract
The invention discloses a shearing quick positioning device of a plate shearing machine, which comprises a processing bottom plate, wherein a protective cover is arranged at the top of the processing bottom plate, a mark positioning structure is arranged on the inner top wall of the protective cover, a positioning detection plate is arranged on the inner top wall of the protective cover, a photosensitive sensing area is arranged at the bottom of the positioning detection plate, a support rod is arranged on one side of the top of the positioning detection plate, an angular velocity sensor is arranged on the surface of the support rod, a display screen is arranged on the outer wall of one side of the positioning detection plate and is electrically connected with the angular velocity sensor, a suction disc is arranged at the top of the support rod, an L-shaped magnetic suction support is arranged on the front surface and the surface of the support rod, and a rotating support is arranged on the other side of the top of the positioning detection plate. According to the invention, the positioning detection plate is arranged, so that the adjustable positioning detection is realized, and meanwhile, when the cutting requirement is not met, the plate is stopped to be pushed for shearing, so that the cutting quality is ensured.
Description
Technical Field
The invention relates to the technical field of metal machining, in particular to a shearing quick positioning device of a plate shearing machine.
Background
The plate shearing machine belongs to one of forging and pressing machines, is mainly applied to the metal processing industry, can be divided into two types of mechanical plate shearing machines and hydraulic plate shearing machines according to a power principle, can be divided into two types of pendulum plate shearing machines and gate type plate shearing machines according to an upper blade motion mode, can be divided into two types of common plate shearing machines and numerical control plate shearing machines according to an operation mode, wherein the numerical control plate shearing machines gradually become the main force of the plate shearing machine market along with the increase of processing scale and labor cost, and can assist the plate shearing machines to realize quick and effective positioning operation through the numerical control machine, so that high-efficiency and high-quality sheared plates are obtained.
The existing plate shearing machine positioning device has the following defects:
1. the comparison document CN205437335U discloses a shearing positioning device, which comprises a bottom plate, connecting plates, clamps, rib plates, a cross beam and a baffle plate, wherein the connecting plates are fixed at two ends of the cross beam, the connecting plates and the cross beam are fixed with the bottom plate through the rib plates, the clamps are fixed on the bottom plate, a long hole is formed in the baffle plate, and a first bolt is used for fixedly connecting the baffle plate with the cross beam through the long hole. The advantages are that: the device has the functions of portability, quick positioning, quick installation and disassembly, and is matched with a shearing machine to carry out on-line fixed-length shearing on a hot-rolled test steel plate, so that the yield is improved; if a steel plate which does not need to be sheared is met, the steel plate can be quickly disassembled so as to avoid blocking the conveying of the steel plate on a roller way, and labor and time are saved. The baffle is connected with the cross beam through the long hole, and the distance between the baffle and the roller way is adjusted. The fixing with the protection plates on the two sides of the roller way is realized through the clamp, and the shearing and positioning device is lack of a corresponding positioning detection device when in use, so that the positioning defect caused by the displacement of the positioning device in the plate moving process cannot be detected, and the positioning effect of the device is poor;
2. reference CN208162743U discloses a panel shearing positioning device, "including shearing mechanism and pay-off platform, shearing mechanism sets up the front end at the pay-off platform, and the pay-off platform top is provided with the platform that supplies panel to slide through, and the platform side is provided with positioner, and positioner includes the locating piece that the locating lever and cup joint with the locating lever. When the positioning and shearing device is used, the corresponding spraying line structure is lacked to mark the surface of the plate, and the corresponding anti-sticking and anti-solidification treatment can not be carried out on the spraying coating, so that the spraying line operation can not be stably and continuously carried out;
3. reference file CN208929324U discloses a section bar length automatically cropped positioner, "including section bar body, pneumatic cylinder, roof, stopper, motor, guide roller, guide pole and base, there is the stand on the base top through bolted connection, the stand is the rectangular array and is provided with four, there is the backup pad through the bolt fastening in the middle of the stand, there is the roof on the stand top through the bolt fastening, the pneumatic cylinder passes through the bolt fastening in the middle of the roof top, the welding of pneumatic cylinder bottom has cutting blade, motor, guide roller are located base top one side, keep away from the welding has the angle steel between two stands of motor one side, the guide pole passes through the bolt fastening in the middle of the angle steel, motor, pneumatic cylinder all with PLC electric connection, PLC and encoder electric connection. The automatic shearing and positioning device for the length of the section bar has the advantages of reasonable structural design, good shearing effect, convenience in use and the like, and can be generally popularized and used, and the shearing and positioning device cannot timely clean a sheared plate during working, occupies effective shearing and positioning space, and is inconvenient for subsequent shearing and fixing operation;
4. reference CN212371675U discloses a shearing positioning device, and "positioning mechanism includes first positioning component and second positioning component, and first positioning component compresses tightly the first guide block of track shoe when pushing down, and the profile of first guide block is unanimous with the inside profile of track shoe, is connected with first holding down plate on the first guide block, is connected with the first pressure head that is used for compressing tightly first holding down plate on the cope match-plate pattern, and first positioning component is still including connecting the first supporting seat on the lower bolster, and first supporting seat is connected with first pressure material guiding mechanism. The utility model discloses an useful part lies in: because the profile of first guide block is unanimous with the inside profile of grip-pad, compress tightly first guide block through first indenter and realize the location and press from both sides tight to the grip-pad, can stabilize the diagonal and the straightness that hangs down of grip-pad, guarantee to cut the precision, realize the shearing to the tails ", this shearing positioner during operation fails to adjust the inclination of spraying marking off lines according to actual shearing demand, leads to the shearing application scope of device to receive the restriction.
Disclosure of Invention
The invention aims to provide a quick shearing positioning device of a plate shearing machine, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a shearing quick positioning device of a plate shearing machine comprises a processing bottom plate, wherein a protective cover is installed at the top of the processing bottom plate, a mark positioning structure is installed on the inner top wall of the protective cover, a positioning detection plate is installed on the inner top wall of the protective cover, and the positioning detection plate is located behind the mark positioning structure;
the positioning detection device comprises a positioning detection plate, a display screen, a sucker, a rotary support and a positioning detection plate, wherein a photosensitive induction area is arranged at the bottom of the positioning detection plate, a support rod is arranged on one side of the top of the positioning detection plate, an angular velocity sensor is arranged on the surface of the support rod, the display screen is arranged on the outer wall of one side of the positioning detection plate and is electrically connected with the angular velocity sensor, the sucker is arranged at the top of the support rod, L-shaped magnetic suction supports are arranged on the front surface and the surface of the support rod, and the rotary support is arranged on the other side of the top of the positioning detection plate;
an electric push plate is installed on the inner top wall of the protective cover and located behind the positioning detection plate, and a spraying box body is installed at the top of the protective cover.
Preferably, one side surface mounting who sprays the box has transparent viewing bar, the heating bottom plate is installed to the inner diapire that sprays the box, the mixing box is installed at the top of heating bottom plate, and the inside of mixing box holds the mixed liquid of coating and flash of light powder, the top of mixing box is run through and is installed the electronic viscosimeter, and the tail end of electronic viscosimeter extends to the inside of mixing box.
Preferably, the top surface mounting of processing bottom plate has pressure-sensitive board, pressure-sensitive board's top surface mounting has the division board, and the division board is located the rear of protection casing, the lift loop bar is installed to the bottom of electricity push pedal, the rubber push pedal is installed to the bottom of lift loop bar, and the rubber push pedal is located the top of division board.
Preferably, mark location structure is including electric telescopic handle, carousel, stock solution frame and nozzle, the carousel is installed through the bearing to the interior roof of protection casing, the bottom of carousel is connected with electric telescopic handle, electric telescopic handle's bottom is connected with the stock solution frame, the bottom of stock solution frame is run through and is installed the nozzle.
Preferably, the rotating support comprises a connecting rod and a rotating disc, the rotating disc is mounted on the other side of the top of the positioning detection plate through a bearing, the connecting rod is mounted at the top of the rotating disc, the top height of the connecting rod is the same as the top height of the magnetic suction support, and the top of the connecting rod is connected with the inner top wall of the protective cover.
Preferably, the top surface of processing bottom plate is equipped with the scale mark, and the scale mark is located the place ahead of protection casing, the top of processing bottom plate is equipped with the grafting entrance to a cave of caving in, and the grafting entrance to a cave is located the place ahead of scale mark.
Preferably, the electronic expansion plate of two sets of symmetrical arrangement is installed at the top of processing bottom plate, and the bottom surface of electronic expansion plate overlaps with the top surface of scale mark, the extension board is installed to the rear end of electronic expansion plate, the centre gripping notch has been seted up to the rear end inside of extension board, the top surface of extension board runs through and installs the screw inserted bar, and the tail end of screw inserted bar extends to the inside of centre gripping notch, the tail end surface of screw inserted bar has cup jointed the slipmat.
Preferably, the top surface of the electric expansion plate is provided with an inwards-sunken embedding groove, an embedding block is embedded and connected inside the embedding groove, the surface of the embedding block is connected with a fixing block, a limiting insertion rod penetrates through the inside of the fixing block and is matched with the insertion hole, and the height of the fixing block is the same as that of the electric expansion plate.
Preferably, the suction pump is installed at the top of protection casing, the input of suction pump is connected with the hose, and the one end of hose extends into the inside of compounding case, the output of suction pump is connected with the conveying pipe, and the one end of conveying pipe extends into the inside of stock solution frame, the mechanism is sheared to the interior roof of protection casing installation, and shears the centre that the mechanism is located electric push pedal and location pick-up plate.
Preferably, the positioning device comprises the following working steps:
s1, before the device is used for providing corresponding rapid positioning operation for a plate shearing machine, a plate to be sheared is placed into a clamping notch, then a threaded inserted rod is rotated, and the design that an anti-skid pad is sleeved at the tail end of the threaded inserted rod is utilized to correspondingly limit and clamp the plate;
s2, adjusting the spacing distance between the two groups of electric expansion plates according to the actual required cutting length of the plate, then placing the embedding block into the embedding groove in the surface of the electric expansion plate, and then penetrating the limiting insertion rod through the fixing block to be inserted into the insertion hole at the corresponding position, so that the stability of the two groups of electric expansion plates is realized, and the stability of the plate in the conveying process is ensured;
s3, immediately adjusting an included angle between the two groups of rotating discs according to requirements so as to meet the requirement of angle inclination adjustment of nozzle spraying and scribing lines, then starting a suction pump, sucking the liquid mixed in the mixing box into a liquid storage frame, spraying the mixed liquid on the surface of the plate by using the nozzle for corresponding scribing treatment, and conveniently carrying out subsequent rapid cutting and positioning operation;
s4, before positioning detection, the inclination direction can be adjusted according to the reality of the liquid storage frame, the inclination angle of the supporting rod is adjusted, on the premise that the connecting rod does not move, the size of the inclination deflection angle of the supporting rod, the magnetic suction support and the sucker is adjusted, the rotation angle of the supporting rod can be detected through the angular speed sensor in the process, the rotation angle is displayed through the display screen, the sucker is pressed on the surface of the inner top wall of the protective cover until the angle deflection value displayed by the display screen is the same as the deflection angle of the liquid storage frame, and the connection effect between the sucker and the inner top wall of the protective cover is enhanced through the magnetic suction support, so that the adjustment type positioning detection is realized;
s5, in the use process of the mixing box, whether liquid in the mixing box is solidified or not can be detected through an electronic viscometer, and then a signal is sent to a heating bottom plate when the liquid bonding effect is strong, the heating bottom plate provides heating service for the mixing box at the moment, so that the mixed liquid in the mixing box can keep a flowing state, and a nozzle can conveniently perform normal and unimpeded spraying and scribing operations;
s6, after the marking is finished, the plate continues to move under the driving action of the electric expansion plate and then moves to the position below the positioning detection plate, at the moment, the light intensity of the marking line part can be larger than that of the non-spraying area due to the flash powder mixed in the pigment sprayed on the surface of the plate, and then the plate is compared with the photosensitive induction area at the bottom of the positioning detection plate;
s7, after the plate smoothly passes through the positioning detection plate, the shearing mechanism can correspondingly shear the plate, the sheared plate is stacked together and continuously displaces under the displacement pushing action of the subsequent plate until the sheared plate displaces to the surface of the isolation plate, the pressure sensing plate senses the gravity extrusion action of the plate at the moment and sends a starting signal to the lifting sleeve rod, then the rubber push plate is driven to move downwards to be in contact with the isolation plate, the electric push plate is started to drive the rubber push plate to move, and then the plate on the surface of the isolation plate is swept away, so that a displacement space is provided for smoothly shearing the subsequent plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the positioning detection plate, the photosensitive induction area, the display screen, the rotating bracket, the angular velocity sensor, the magnetic absorption bracket and the sucker are arranged, the inclined deflection angles of the support rod, the magnetic absorption bracket and the sucker are adjusted, and the support rod, the magnetic absorption bracket and the sucker are matched with the angular velocity sensor and the display screen, so that adjustment type positioning detection is realized, when a plate is smoothly displaced to the position below the positioning detection plate, the flash powder is compared with the photosensitive induction area, when the cutting requirement is not met, the plate is stopped being pushed, and the cutting quality is ensured.
2. According to the invention, the spraying box body, the observation strip, the heating bottom plate, the electronic viscometer and the mixing box are arranged, so that the bonding adhesion acting force of the liquid piece in the mixing box can be detected and processed through the electronic viscometer in the use process of the mixing box, the heating bottom plate works when the liquid consolidation tendency exists in the mixing box, and the mixing box can be subjected to heating processing, so that the liquid consolidation in the mixing box is avoided, and the smooth spraying and scribing operation of the nozzle is ensured.
3. According to the invention, the electric push plate, the rubber push plate, the isolation plate, the lifting sleeve rod and the pressure sensing plate are arranged, the pressure sensing plate senses the gravity extrusion effect of the plate and sends a starting signal to the lifting sleeve rod, then the rubber push plate is driven to move downwards to be in contact with the isolation plate, the electric push plate is started to drive the rubber push plate to move, and further the plate on the surface of the isolation plate is swept away, so that a displacement space is provided for smoothly shearing a subsequent plate, and a necessary operation space is provided for subsequent rapid positioning operation of the device.
4. According to the invention, the mark positioning structure is arranged, and the mark positioning structure is composed of the electric telescopic rod, the rotary table, the liquid storage frame and the nozzle, so that the included angle between the two groups of rotary tables is adjusted, the requirement of angle inclination adjustment of a spray line of the nozzle is met, the electric telescopic rod drives the liquid storage frame to move downwards so that the nozzle is close to the surface of a plate, the paint splashing caused by long-distance spraying is avoided, the surface neatness of the plate is ensured, meanwhile, the detection interference of the splashed paint on a positioning detection plate can be avoided, and the positioning detection effectiveness of the device is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the protective cover, electric push plate and suction pump mounting structure of the present invention;
FIG. 3 is a schematic view of the structure at position A of the present invention;
FIG. 4 is a schematic view of an electric expansion board assembly according to the present invention;
FIG. 5 is a schematic view of an assembly structure of the mark positioning structure of the present invention;
FIG. 6 is a schematic view of the assembly structure of the spray box of the present invention;
FIG. 7 is a schematic view of an assembly structure of the positioning detection plate of the present invention;
FIG. 8 is a schematic view of the positioning detection plate and photosensitive sensing area mounting structure of the present invention;
fig. 9 is a schematic view of the installation structure of the isolation plate and the pressure sensing plate of the present invention.
In the figure: 1. processing a bottom plate; 101. scale lines; 102. a protective cover; 103. inserting the hole; 2. an electric expansion plate; 201. an extension plate; 202. clamping the notch; 203. a non-slip mat; 204. a threaded insert rod; 3. a suction pump; 4. marking a positioning structure; 401. an electric telescopic rod; 402. a turntable; 403. a liquid storage frame; 404. a nozzle; 5. an electric push plate; 501. a rubber push plate; 502. a separator plate; 503. a lifting sleeve rod; 504. a pressure sensing plate; 6. spraying the box body; 601. an observation strip; 602. heating the soleplate; 603. an electronic viscometer; 604. a mixing box; 7. positioning a detection plate; 701. a photosensitive sensing area; 702. a display screen; 703. rotating the bracket; 704. an angular velocity sensor; 705. a bracket is magnetically attracted; 706. a suction cup; 8. a fixed block; 801. a fitting block; 802. a limiting inserted rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
Referring to fig. 1, fig. 3, fig. 4, fig. 7 and fig. 8, an embodiment of the present invention: a shearing quick positioning device of a plate shearing machine comprises a machining base plate 1 and a positioning detection plate 7, wherein a protective cover 102 is installed at the top of the machining base plate 1, a mark positioning structure 4 is installed on the inner top wall of the protective cover 102, the positioning detection plate 7 is installed on the inner top wall of the protective cover 102, and the positioning detection plate 7 is located behind the mark positioning structure 4;
the bottom of the positioning detection plate 7 is provided with a photosensitive induction area 701, one side of the top of the positioning detection plate 7 is provided with a support rod, the surface of the support rod is provided with an angular velocity sensor 704, the outer wall of one side of the positioning detection plate 7 is provided with a display screen 702, the display screen 702 is electrically connected with the angular velocity sensor 704, the top of the support rod is provided with a suction cup 706, the front surface and the surface of the support rod are provided with L-shaped magnetic suction brackets 705, and the other side of the top of the positioning detection plate 7 is provided with a rotating bracket 703;
the rotating bracket 703 comprises a connecting rod and a rotating disc, the rotating disc is installed on the other side of the top of the positioning detection plate 7 through a bearing, the connecting rod is installed at the top of the rotating disc, the height of the top of the connecting rod is the same as that of the top of the magnetic suction bracket 705, and the top of the connecting rod is connected with the inner top wall of the protective cover 102.
Specifically, the processing bottom plate 1 provides supporting installation for installation of devices required by the device for plate shearing operation, the protective cover 102 can enable the device to provide corresponding shielding protection when the plate is sheared, and meanwhile, a worker carelessly touches the shearing mechanism when the plate is sheared so as to reduce possible personal injury and the like, and the marking and positioning structure 4 can assist the device to correspondingly mark and spray the surface of the plate according to actually required notches, so that the marking and spraying treatment is matched with the positioning and detecting plate 7 to detect whether the notch lines of the plate are straight or not, and the phenomenon that the spraying lines are mistaken due to displacement of the plate in the spraying process and the subsequent shearing notch quality is influenced is avoided;
before positioning detection, the inclination direction can be adjusted according to the actual inclination direction of the liquid storage frame 403, the inclination angle of the support rod is adjusted, on the premise that the connecting rod does not move, the inclination deflection angle of the support rod, the magnetic absorption support 705 and the suction cup 706 is adjusted, in the process, the rotation angle of the support rod can be detected through the angular velocity sensor 704 and is displayed through the display screen 702, the suction cup 706 is pressed on the surface of the inner top wall of the protective cover 102 after the angular deflection value displayed by the display screen 702 is the same as the deflection angle of the liquid storage frame 403, and the magnetic absorption support 705 is used for strengthening the connection effect between the suction cup 706 and the inner top wall of the protective cover 102, so that adjustment type positioning detection is realized;
when the plate moves to the position below the positioning detection plate 7 smoothly, the light intensity of the marking line part can be larger than that of the non-spraying area by the aid of flash powder mixed in the pigment sprayed on the surface of the plate, and then the plate is compared with a photosensitive induction area 701 at the bottom of the positioning detection plate 7;
the top surface of processing bottom plate 1 is equipped with scale mark 101, and scale mark 101 is located the place ahead of protection casing 102, and the top of processing bottom plate 1 is equipped with the grafting entrance to a cave 103 of caving in, and grafting entrance to a cave 103 is located the place ahead of scale mark 101.
The top surface of the electric expansion plate 2 is provided with an inwards-recessed embedding groove, an embedding block 801 is embedded and connected inside the embedding groove, the surface of the embedding block 801 is connected with a fixing block 8, a limiting insertion rod 802 penetrates through the inside of the fixing block 8, the limiting insertion rod 802 is matched with the insertion hole 103, and the height of the fixing block 8 is the same as that of the electric expansion plate 2.
Specifically, reference coordinates can be provided for adjusting the distance between the two sets of electric expansion plates 2 through the scale marks 101, after the distance between the two sets of electric expansion plates 2 is adjusted, the embedding block 801 is placed in the embedding groove in the surface of the electric expansion plate 2, and the limiting insertion rod 802 penetrates through the fixing block 8 and is inserted into the insertion hole 103 in the corresponding position, so that the stability of the two sets of electric expansion plates 2 is realized, and the stability in the plate conveying process is ensured.
Two sets of symmetrical arrangement's electronic expansion plate 2 are installed at the top of processing bottom plate 1, and the bottom surface of electronic expansion plate 2 overlaps with the top surface of scale mark 101, extension board 201 is installed to the rear end of electronic expansion plate 2, the inside centre gripping notch 202 of having seted up of the rear end of extension board 201, the top surface of extension board 201 runs through and installs screw inserted bar 204, and the tail end of screw inserted bar 204 extends to the inside of centre gripping notch 202, slipmat 203 has been cup jointed on the tail end surface of screw inserted bar 204.
Specifically, a plate to be cut is placed in the clamping groove 202, then the threaded insert rod 204 is rotated, and the design that the anti-skid pad 203 is sleeved at the tail end of the threaded insert rod is utilized, so that the friction effect between the plate and the inner wall of the clamping groove 202 is increased, and the plate is correspondingly limited and clamped;
Example two
Referring to fig. 1, fig. 2 and fig. 6, an embodiment of the present invention: the utility model provides a quick positioner is cuted to plate shearing machine, including spraying box 6, the top of protection casing 102 is installed and is sprayed box 6, one side surface mounting who sprays box 6 has transparent observation strip 601, the interior diapire that sprays box 6 is installed and is heated the bottom plate 602, mixing box 604 is installed at the top of heating bottom plate 602, and the inside of mixing box 604 holds the mixed liquid of coating and flash of light powder, the top of mixing box 604 is run through and is installed electronic viscometer 603, and electronic viscometer 603's tail end extends to the inside of mixing box 604.
Suction pump 3 is installed at the top of protection casing 102, and the input of suction pump 3 is connected with the hose, and the one end of hose extends into the inside of compounding case 604, and the output of suction pump 3 is connected with the conveying pipe, and the one end of conveying pipe extends into the inside of stock solution frame 403, and the mechanism is sheared to the interior roof of protection casing 102, and shears the centre that the mechanism is located electric push pedal 5 and location pick-up plate 7.
Specifically, the mixed liquid stored in the mixing box 604 can provide raw material supply for the spraying and scribing operations of the nozzle 404, when the mixing box 604 is in use, the bonding and adhesion acting force of the liquid piece in the mixing box 604 can be detected and processed through the electronic viscometer 603, when the bonding effect of the mixed liquid in the mixing box 604 is higher than a preset threshold value, the liquid consolidation tendency is judged to exist in the mixing box 604, at the moment, the heating bottom plate 602 electrically connected with the electronic viscometer 603 works, and the mixing box 604 can be heated, so that the liquid in the mixing box 604 is prevented from being consolidated, the mixed liquid can be smoothly sucked and transferred to the liquid storage frame 403 by the suction pump 3, and the spraying and scribing operations of the nozzle 404 can be smoothly performed;
the arrangement of the observation bar 601 can facilitate the worker to know the remaining amount of the liquid in the mixing box 604 for timely supplement.
EXAMPLE III
Referring to fig. 2 and 9, an embodiment of the present invention: the utility model provides a quick positioner is cuted to plate shearing machine, including electric push pedal 5, electric push pedal 5 is installed to the interior roof of protection casing 102, and electric push pedal 5 is located the rear of location pick-up plate 7, the top surface mounting of processing bottom plate 1 has pressure-sensitive plate 504, the top surface mounting of pressure-sensitive plate 504 has division board 502, and division board 502 is located the rear of protection casing 102, lift loop bar 503 is installed to the bottom of electric push pedal 5, rubber push pedal 501 is installed to the bottom of lift loop bar 503, and rubber push pedal 501 is located the top of division board 502.
Specifically, the sheared plate is stacked on the surface of the processing bottom plate 1, and the plate is further pushed with the electric expansion plate 2 continuously at the moment, so that the sheared plate stacked on the surface of the processing bottom plate 1 under the displacement pushing action of the subsequent plate can continue to displace along the surface of the processing bottom plate 1 until the sheared plate displaces to the surface of the isolation plate 502, at the moment, the pressure sensing plate 504 senses the gravity extrusion action of the plate and sends a starting signal to the lifting sleeve rod 503, and then the electric pushing plate 5 is started to drive the rubber pushing plate 501 to move after moving downwards to contact with the isolation plate 502, so that the plate on the surface of the isolation plate 502 is swept away, a displacement space is provided for smoothly shearing the subsequent plate, and a necessary operation space is provided for subsequent quick positioning operation of the device.
Example four
Referring to fig. 5, an embodiment of the present invention: the utility model provides a quick positioner is cuted to plate shearing machine, includes mark location structure, and mark location structure 4 is including electric telescopic handle 401, carousel 402, stock solution frame 403 and nozzle 404, and carousel 402 is installed through the bearing to the interior roof of protection casing 102, and the bottom of carousel 402 is connected with electric telescopic handle 401, and electric telescopic handle 401's bottom is connected with stock solution frame 403, and the bottom of stock solution frame 403 runs through and installs nozzle 404.
Specifically, when a plate needs to be subjected to diagonal shearing, the included angle between the two groups of rotating discs 402 is adjusted as required, and then the liquid storage frame 403 is placed into a diagonal shape so as to meet the requirement of angle inclination adjustment of the spraying and marking line of the nozzle 404, and when the plate only needs to be subjected to straight shearing, the included angle between the two groups of rotating discs 402 does not need to be adjusted, and the two groups of rotating discs 402 only need to be maintained on the same horizontal axis;
then starting a suction pump 3, sucking the liquid mixed in the mixing box 604 into the liquid storage frame 403, spraying the mixed liquid on the surface of the plate by using a nozzle 404 for corresponding scribing treatment, and conveniently performing subsequent rapid cutting positioning operation;
when the spraying is marked a line, start electric telescopic handle 401 and drive stock solution frame 403 and move down and then make nozzle 404 be close to the surface of panel, avoid long distance spraying to lead to the coating splash to this still can avoid the detection interference that splash coating caused to positioning detection board 7 when guaranteeing the panel surface neatness nature, thereby improve the location detection validity of device.
The working steps of the positioning device are as follows:
s1, before the device is used for providing corresponding rapid positioning operation for a plate shearing machine, a plate to be sheared is placed into a clamping notch 202, then a threaded insert rod 204 is rotated, and corresponding limiting clamping treatment is performed on the plate by utilizing the design that the tail end of the threaded insert rod is sleeved with an anti-skid pad 203;
s2, adjusting the spacing distance between the two groups of electric expansion plates 2 according to the actual required cutting length of the plate, then placing the embedding block 801 into the embedding groove on the surface of the electric expansion plate 2, and then penetrating the limiting insertion rod 802 through the fixing block 8 to be inserted into the insertion hole 103 at the corresponding position, so that the stability of the two groups of electric expansion plates 2 is realized, and the stability in the plate conveying process is ensured;
s3, immediately adjusting the included angle between the two groups of rotating discs 402 according to the requirement so as to meet the requirement of angle inclination adjustment of the spraying and scribing lines of the nozzle 404, then starting the suction pump 3, sucking the liquid mixed in the mixing box 604 into the liquid storage frame 403, spraying the mixed liquid on the surface of the plate by using the nozzle 404 for corresponding scribing treatment, and conveniently carrying out subsequent rapid cutting and positioning operation;
s4, before positioning detection, the inclination direction can be adjusted according to the actual situation of the liquid storage frame 403, the inclination angle of the supporting rod is adjusted, on the premise that the connecting rod does not move, the inclination deflection angles of the supporting rod, the magnetic suction support 705 and the suction cup 706 are adjusted, in the process, the rotation angle of the supporting rod can be detected through the angular velocity sensor 704 and is displayed through the display screen 702, the suction cup 706 is pressed on the surface of the inner top wall of the protective cover 102 until the angular deflection value displayed by the display screen 702 is the same as the deflection angle of the liquid storage frame 403, and the magnetic suction support 705 is used for strengthening the connection effect between the suction cup 706 and the inner top wall of the protective cover 102, so that adjustment type positioning detection is realized;
s5, in the use process of the mixing box 604, whether liquid in the mixing box 604 is solidified or not can be detected through the electronic viscometer 603, and then a signal is sent to the heating bottom plate 602 when the liquid is strong in adhesion, at the moment, the heating bottom plate 602 provides heating service for the mixing box 604, so that the mixed liquid in the mixing box 604 can keep a flowing state, and the nozzle 404 can conveniently perform normal and unimpeded spraying and scribing operations;
s6, after the scribing is finished, the plate continues to displace under the driving action of the electric expansion plate 2 and then displaces to the position below the positioning detection plate 7, at the moment, the light intensity of the scribing line part can be larger than that of an uncoated area due to the flash powder mixed in the pigment sprayed on the surface of the plate, and then the plate is compared with a photosensitive induction area 701 at the bottom of the positioning detection plate 7, through the linear design of the photosensitive induction area 701, when the light intensity induction in the photosensitive induction area 701 is unbalanced, the plate is judged to be irregularly displaced in the conveying process, so that the scribing trace of the nozzle 404 cannot meet the actual cutting requirement during the spraying and scribing, at the moment, the photosensitive induction area 701 can timely send a signal to the electric expansion plate 2, the plate is stopped to be pushed, and the situation that the cutting notch cannot meet the cutting requirement is avoided;
s7, after the plate smoothly passes through the positioning detection plate 7, the shearing mechanism can correspondingly shear the plate, the sheared plate is stacked together and continuously displaces under the displacement pushing action of the subsequent plate until the sheared plate displaces to the surface of the isolation plate 502, at the moment, the pressure sensing plate 504 senses the gravity extrusion action of the plate and sends a starting signal to the lifting sleeve rod 503, and then the electric pushing plate 5 is started to drive the rubber pushing plate 501 to move after driving the rubber pushing plate 501 to move downwards to contact with the isolation plate 502, so that the plate on the surface of the isolation plate 502 is swept away, and a displacement space is provided for smoothly shearing the subsequent plate.
The working principle is as follows: before the device is used for providing corresponding rapid positioning operation for a plate shearing machine, a plate to be sheared is placed into the clamping groove opening 202, then the threaded insert rod 204 is rotated, the design that the tail end of the threaded insert rod is sleeved with the anti-skid pad 203 is utilized, corresponding limiting clamping processing is carried out on the plate, then the spacing distance between the two groups of electric expansion plates 2 is adjusted according to the actual required cutting length of the plate, then the embedding block 801 is placed into the embedding groove in the surface of the electric expansion plate 2, and the limiting insert rod 802 penetrates through the fixing block 8 and is inserted into the inserting hole 103 in the corresponding position, so that the stability of the two groups of electric expansion plates 2 is realized, and the stability in the plate conveying process is ensured;
adjusting the included angle between the two groups of rotary discs 402 as required to meet the requirement of angle inclination adjustment of the spraying and scribing lines of the nozzle 404, then starting the suction pump 3, sucking the liquid mixed in the mixing box 604 into the liquid storage frame 403, spraying the mixed liquid on the surface of the plate by using the nozzle 404 for corresponding scribing treatment, facilitating subsequent rapid cutting and positioning operation, adjusting the inclination angle of the supporting rod according to the actual inclination direction of the liquid storage frame 403 before positioning detection, adjusting the size of the inclination deflection angle of the supporting rod, the magnetic suction bracket 705 and the suction disc 706 on the premise that the connecting rod is not moved, detecting the rotation angle of the supporting rod by using the angular velocity sensor 704 in the process, displaying the rotation angle on the display screen 702 until the angle deflection value displayed on the display screen 702 is the same as the deflection angle of the liquid storage frame 403, pressing the suction disc 706 on the surface of the inner top wall of the protective cover 102, and strengthening the connection between the suction disc 706 and the inner top wall of the protective cover 102 by using the magnetic suction bracket 705, thereby realizing adjustment type positioning detection;
when the mixing box 604 is used, whether liquid in the mixing box 604 is solidified or not can be detected through the electronic viscometer 603, and then a signal is sent to the heating bottom plate 602 when the liquid has strong bonding effect, at the moment, the heating bottom plate 602 provides heating service for the mixing box 604, so that the mixed liquid in the mixing box 604 can keep a flowing state, and the nozzle 404 can carry out normal and unimpeded spraying and scribing operations;
after the scribing is finished, the plate continues to displace under the driving action of the electric expansion plate 2 and then displaces to the position below the positioning detection plate 7, at the moment, the light intensity of the scribing line part can be larger than the non-sprayed area due to the flash powder mixed in the pigment sprayed on the surface of the plate, and then the scribing line part is compared with the photosensitive induction area 701 at the bottom of the positioning detection plate 7, through the linear design of the photosensitive induction area 701, when the light intensity induction in the photosensitive induction area 701 is unbalanced, the plate is judged to be irregularly displaced in the conveying process, so that the scribing trace of the nozzle 404 cannot meet the actual cutting requirement during spraying and scribing, at the moment, the photosensitive induction area 701 can timely send a signal to the electric expansion plate 2, the plate is stopped to be pushed, and the situation that the cut does not meet the cutting requirement is avoided;
after the plate smoothly passes through the positioning detection plate 7, the shearing mechanism can correspondingly shear the plate, the sheared plate is stacked together and continuously displaces under the displacement pushing action of the subsequent plate until the sheared plate displaces to the surface of the isolation plate 502, at the moment, the pressure sensing plate 504 senses the gravity extrusion action of the plate and sends a starting signal to the lifting sleeve rod 503, and then the rubber push plate 501 is driven to move downwards to contact with the isolation plate 502, the electric push plate 5 is started to drive the rubber push plate 501 to move, so that the plate on the surface of the isolation plate 502 is swept away, and a displacement space is provided for smoothly shearing the subsequent plate.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a quick positioner is cuted to plate shearing machine, includes processing bottom plate (1), its characterized in that: the processing bottom plate (1) is provided with a protective cover (102) at the top, a mark positioning structure (4) is arranged on the inner top wall of the protective cover (102), a positioning detection plate (7) is arranged on the inner top wall of the protective cover (102), and the positioning detection plate (7) is positioned behind the mark positioning structure (4);
the device comprises a positioning detection plate (7), a photosensitive induction area (701) is installed at the bottom of the positioning detection plate (7), a supporting rod is installed on one side of the top of the positioning detection plate (7), an angular velocity sensor (704) is installed on the surface of the supporting rod, a display screen (702) is installed on the outer wall of one side of the positioning detection plate (7), the display screen (702) is electrically connected with the angular velocity sensor (704), a suction disc (706) is installed on the top of the supporting rod, L-shaped magnetic suction brackets (705) are installed on the front surface and the surface of the supporting rod, and a rotating bracket (703) is installed on the other side of the top of the positioning detection plate (7);
an electric push plate (5) is mounted on the inner top wall of the protective cover (102), the electric push plate (5) is located behind the positioning detection plate (7), and a spraying box body (6) is mounted at the top of the protective cover (102);
the transparent observation strip (601) is installed on the surface of one side of the spraying box body (6), the heating bottom plate (602) is installed on the inner bottom wall of the spraying box body (6), the mixing box (604) is installed at the top of the heating bottom plate (602), mixed liquid of paint and flash powder is contained in the mixing box (604), the electronic viscometer (603) is installed at the top of the mixing box (604) in a penetrating mode, and the tail end of the electronic viscometer (603) extends to the inside of the mixing box (604);
the top surface mounting of processing bottom plate (1) has pressure-sensitive plate (504), the top surface mounting of pressure-sensitive plate (504) has division board (502), and division board (502) are located the rear of protection casing (102), lift loop bar (503) are installed to the bottom of electricity push pedal (5), rubber push pedal (501) are installed to the bottom of lift loop bar (503), and rubber push pedal (501) are located the top of division board (502).
2. The device of claim 1, wherein the positioning device comprises: mark location structure (4) are including electric telescopic handle (401), carousel (402), stock solution frame (403) and nozzle (404), carousel (402) are installed through the bearing to the interior roof of protection casing (102), the bottom of carousel (402) is connected with electric telescopic handle (401), the bottom of electric telescopic handle (401) is connected with stock solution frame (403), the bottom of stock solution frame (403) is run through and is installed nozzle (404).
3. The device of claim 1, wherein the positioning device comprises: the rotating bracket (703) comprises a connecting rod and a rotating disc, the rotating disc is installed on the other side of the top of the positioning detection plate (7) through a bearing, the connecting rod is installed at the top of the rotating disc, the height of the top of the connecting rod is the same as that of the top of the magnetic suction bracket (705), and the top of the connecting rod is connected with the inner top wall of the protective cover (102).
4. The device of claim 1, wherein the positioning device comprises: the top surface of processing bottom plate (1) is equipped with scale mark (101), and scale mark (101) are located the place ahead of protection casing (102), the top of processing bottom plate (1) is equipped with sunken grafting entrance to a cave (103), and grafting entrance to a cave (103) are located the place ahead of scale mark (101).
5. The quick shearing positioning device of the plate shearing machine as claimed in claim 1, wherein: the utility model discloses a processing bottom plate, including processing bottom plate (1), the top of processing bottom plate (1) is installed two sets of symmetrical arrangement's electric telescopic plate (2), and the bottom surface of electric telescopic plate (2) overlaps with the top surface of scale mark (101), extension board (201) are installed to the rear end of electric telescopic plate (2), centre gripping notch (202) have been seted up to the rear end inside of extension board (201), the top surface of extension board (201) runs through to install screw inserted bar (204), and the tail end of screw inserted bar (204) extends to the inside of centre gripping notch (202), slipmat (203) has been cup jointed on the tail end surface of screw inserted bar (204).
6. The quick shearing positioning device of the plate shearing machine as claimed in claim 5, wherein: the top surface of electric expansion plate (2) is equipped with the gomphosis groove of caving in, the inside gomphosis in gomphosis groove is connected with gomphosis piece (801), the surface of gomphosis piece (801) is connected with fixed block (8), the inside of fixed block (8) is run through and is installed spacing inserted bar (802), and spacing inserted bar (802) and grafting entrance to a cave (103) phase-match, the height of fixed block (8) is the same with the height of electric expansion plate (2).
7. The quick shearing positioning device of the plate shearing machine as claimed in claim 1, wherein: suction pump (3) are installed at the top of protection casing (102), the input of suction pump (3) is connected with the hose, and the one end of hose extends into the inside of compounding case (604), the output of suction pump (3) is connected with the conveying pipe, and the one end of conveying pipe extends into the inside of stock solution frame (403), the shearing mechanism is installed to the interior roof of protection casing (102), and shears the centre that the mechanism is located electric push pedal (5) and location pick-up plate (7).
8. The device for rapidly positioning shearing force of the plate shearing machine as claimed in any one of claims 1 to 7, wherein the positioning device is operated by the following steps:
s1, before the device is used for providing corresponding rapid positioning operation for a plate shearing machine, a plate to be sheared is placed into a clamping notch (202), then a threaded insert rod (204) is rotated, and corresponding limiting clamping processing is performed on the plate by utilizing the design that the tail end of the threaded insert rod is sleeved with an anti-skid pad (203);
s2, adjusting the spacing distance between the two groups of electric expansion plates (2) according to the actual length of the plate to be cut, then placing the embedding block (801) into the embedding groove in the surface of the electric expansion plates (2), and then inserting the limiting insertion rod (802) into the insertion hole (103) in the corresponding position through the fixing block (8), so that the two groups of electric expansion plates (2) are stabilized, and the stability of the plate in the conveying process is ensured;
s3, immediately adjusting the included angle between the two groups of rotating discs (402) according to the requirement so as to meet the requirement of angle inclination adjustment of the spraying and scribing lines of the nozzle (404), then starting the suction pump (3), sucking the liquid mixed in the mixing box (604) into the liquid storage frame (403), spraying the mixed liquid on the surface of the plate by using the nozzle (404) for corresponding scribing treatment, and conveniently carrying out subsequent rapid cutting and positioning operation;
s4, before positioning detection, the inclination direction can be adjusted according to the reality of the liquid storage frame (403), the inclination angle of the supporting rod is adjusted, on the premise that the connecting rod does not move, the size of the inclination deflection angle of the supporting rod, the magnetic suction support (705) and the sucker (706) is adjusted, the rotation angle of the supporting rod can be detected through the angular velocity sensor (704) in the process, the rotation angle is displayed through the display screen (702), the sucker (706) is pressed on the surface of the inner top wall of the protective cover (102) until the angle deflection value displayed by the display screen (702) is the same as the deflection angle of the liquid storage frame (403), and the connecting action between the sucker (706) and the inner top wall of the protective cover (102) is strengthened through the magnetic suction support (705), so that the adjustment type positioning detection is realized;
s5, in the use process of the mixing box (604), whether liquid inside the mixing box (604) is solidified or not can be detected through an electronic viscometer (603), and then a signal is sent to a heating bottom plate (602) when the liquid is strong in adhesion, the heating bottom plate (602) provides heating service for the mixing box (604), so that the mixed liquid inside the mixing box (604) can keep a flowing state, and the nozzle (404) can perform normal and unimpeded spraying and scribing operations;
s6, after scribing is finished, the plate continues to displace under the driving action of the electric expansion plate (2), and then the plate displaces to the position below the positioning detection plate (7), at the moment, the light intensity of the scribing line part can be larger than that of an uncoated area due to flash powder mixed in the paint sprayed on the surface of the plate, and then the plate is compared with a photosensitive induction area (701) at the bottom of the positioning detection plate (7), through the linear design of the photosensitive induction area (701), when the light intensity induction in the photosensitive induction area (701) is unbalanced, the plate is judged to be irregularly displaced in the conveying process, so that the scribing trace of the nozzle (404) cannot meet the actual cutting requirement when spraying and scribing are carried out, at the moment, the photosensitive induction area (701) can timely send a signal to the electric expansion plate (2), the plate is stopped to be pushed, and the situation that the cutting requirement cannot be met due to the cutting notch is avoided;
s7, after the plate smoothly passes through the positioning detection plate (7), the shearing mechanism can correspondingly shear the plate, the sheared plate is stacked together and continuously displaces under the displacement pushing action of the subsequent plate until the sheared plate displaces to the surface of the isolation plate (502), at the moment, the pressure sensing plate (504) senses the gravity extrusion action of the plate and sends a starting signal to the lifting sleeve rod (503), and then the electric pushing plate (5) is started to drive the rubber pushing plate (501) to move, so that the plate on the surface of the isolation plate (502) is swept away, and a displacement space is provided for smoothly shearing the subsequent plate.
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