CN113751291B

CN113751291B - Vibrations flocking frock

Info

Publication number: CN113751291B
Application number: CN202110704607.8A
Authority: CN
Inventors: 方立锋; 魏家烨; 魏建龙; 李向阳; 陈小波
Original assignee: Shentong Technology Group Co Ltd
Current assignee: Xuanjia Intelligent Technology Co ltd
Priority date: 2021-06-24
Filing date: 2021-06-24
Publication date: 2023-03-21
Anticipated expiration: 2041-06-24
Also published as: CN113751291A

Abstract

The invention discloses a vibration flocking tool, which aims to solve the problems of uneven flocking and improper flocking at partial positions and comprises a vibration mechanism and an overturning rack arranged below the vibration mechanism, wherein the overturning rack comprises a rack body, two overturning bearings arranged on the rack body, a vibration motor arranged between the two overturning bearings and an overturning cylinder arranged below the vibration motor, and the overturning cylinder is connected with the rack body. The invention has the beneficial effects that: the uniform flocking at each position is realized through the cooperation between the vibration mechanism and the overturning rack; the overturning of the overturning rack is realized through the cooperation of the overturning cylinder, the overturning bearing, the upper base plate, the middle base plate and the lower base plate.

Description

Vibrations flocking frock

Technical Field

The invention relates to the technical field of electrostatic flocking, in particular to a vibration flocking tool.

Background

Electrostatic flocking is a new production process which utilizes the physical characteristics of charges of which the same polarity repels and the opposite polarity attracts to make the fluff take negative charges, and the object to be flocked is placed under the condition of zero potential or grounding, and the fluff is attracted by the plant body by the different potential and is accelerated to rise to the surface of the object to be flocked in a vertical shape.

The flocking process can be classified into a descent process, an ascent process, a lateral leap process, and an upward and downward leap process. The domestic flocking processing equipment adopts a descending method for more than 80 percent, an upper polar plate of the flocking processing equipment is a plate-type metal net frame, a lower polar plate of the flocking processing equipment is a metal flat plate bracket, base cloth to be flocked, which is printed with adhesive through a net, is paved on the upper polar plate, and the upper polar plate and the lower polar plate are respectively connected with a positive output end and a negative output end of a high-voltage electrostatic generator through leads. The fluff in the hopper falls onto the metal mesh negative electrode due to the rotation of the fluff supply shaft. The fluff is charged by contact with the negative electrode during the fall, resulting in a partial alignment in the direction of the electric field. Meanwhile, the fluff is polarized in the electric field, the electric charge with the same polarity as the negative electrode is concentrated at one end far away from the negative electrode, and the positive electric charge is concentrated at one end close to the negative electrode. When the fluff contacts with the negative electrode, the conductivity of the electrode is higher than that of the fluff, so that conductive current can be generated in the fiber, the fluff can generate negative static charge, the fluff has high straightness and flight property in an electric field, and the fluff vertically falls onto the base cloth printed with the adhesive patterns at a high speed to form exquisite suede images and texts. In the electrostatic flocking process, the fluff is electrified due to contact and also due to polarization when entering an electric field, so that the fluff is ensured to move towards the positive plate, the fluff is enabled to rotate ceaselessly in the uniform electric field, and the fluff is enabled to stand on the surface of the base cloth and not to lie flat on the surface.

The utility model provides an "electrostatic flocking processingequipment" that discloses on chinese patent literature, its publication No. CN108889573B, includes the work box, corresponding feed inlet and discharge gate have been seted up respectively to the both sides of work box, the work box is close to the first backup pad of one side fixedly connected with of feed inlet, install rubber coating mechanism in the first backup pad to and with the corresponding first backup pad of rubber coating mechanism, the work box is close to one side fixedly connected with second backup pad of discharge gate, fixed mounting has second backup pad and receiving agencies in the second backup pad, receiving agencies is including receiving the work or material rest, it is connected with the material roller to rotate on the work or material rest, one side fixedly connected with material receiving motor of material roller, around having received the flocking cloth on the material roller, the one end that the material roller was kept away from to the flocking cloth passes discharge gate, feed inlet and rubber coating mechanism in proper order, the interior bottom fixedly connected with third backup pad of work box. The disadvantages are that: flocking is not uniform, and partial flocking is not in place.

Disclosure of Invention

The invention mainly aims to solve the problems of uneven flocking and improper flocking at partial positions, and provides a vibration flocking tool which can realize uniform flocking at each position.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a vibrations flocking frock, includes vibrations mechanism and establishes the upset rack of vibrations mechanism below, the upset rack includes the rack body, establishes two upset bearings on the rack body, establish vibrating motor between two upset bearings and establishing the upset cylinder of vibrating motor below, the upset cylinder is connected the rack body.

The upset bearing is used for during the upset of upset rack, drive vibrations mechanism upset makes the product produce the angle and turns over the better contact product inside wall of transfer classical fine hair. The vibration motor drives the vibration mechanism to vibrate in a vibration mode, and the products are in fuller contact with the electrostatic velvet by utilizing the high flatness of the vibration motor and the high-speed friction of the electrostatic velvet to generate adhesion. The overturning cylinder drives the overturning rack to overturn, so that the overturning bearing rotates.

Preferably, the upset rack still includes a plurality of polyurethane blotter, the rack body includes two bearing fixing bases, upper plate, well bottom plate, lower plate and two supporting seats, the upper plate the well bottom plate with the lower plate sets up from last to down in proper order, the bearing fixing base is established on the well bottom plate, two supporting seat one end are connected respectively on the lower plate, two supporting seat other ends pass respectively the well bottom plate is connected on the upper plate, a plurality of polyurethane blotter is established the well bottom plate with between the upper plate.

The vibration motor is fixed on the upper base plate so as to drive the vibration mechanism to vibrate. The polyurethane cushions are arranged between the middle bottom plate and the upper bottom plate and are used for achieving a shock absorption effect when the device is used. The turnover cylinder drives the middle base plate to turn over, and the middle base plate drives the turnover bearing to rotate, so that the upper base plate is driven to turn over. The middle bottom plate is provided with a through groove used for penetrating through the supporting seat, the overturning rack plays a limiting role in overturning, and flocking failure caused by overturning excessively is avoided.

The middle bottom plate is connected with the upper bottom plate through the bearing fixing seat, and the linkage between the middle bottom plate and the upper bottom plate can be realized through the arrangement mode.

When the turnover type folding table is in work, the lower bottom plate is fixed, and the middle bottom plate and the upper bottom plate are turned over.

Preferably, the vibration mechanism comprises a rapid clamp, a clamp fixing seat, two first fixing seats distributed on the left and right sides, two second fixing seats distributed on the left and right sides, and a base, wherein the clamp fixing seat is arranged on the front side of the upper surface of the base, the clamp fixing seat is provided with the rapid clamp, the two second fixing seats are arranged on the rear side of the upper surface of the base, the two first fixing seats are arranged on the front sides of the two second fixing seats, and the two first fixing seats and the two second fixing seats form a clamping space for clamping a product.

The quick clamp is used for fixing a product and preventing the product from falling off in the vibration process. The clamping space contour is matched with the outer contour of the product, so that the loading of the product is realized. The first fixing seat lower extreme with the second fixing seat lower extreme all is equipped with the fixed orifices for it is fixed first fixing seat with the second fixing seat. The clamp fixing seat is used for arranging the rapid clamp, so that the rapid clamp can clamp products conveniently.

Preferably, the lower surface of the lower bottom plate is provided with a first air cylinder fixing seat, the upper surface of the middle bottom plate is provided with a second air cylinder fixing seat, the first air cylinder fixing seat is connected with the middle part of the turnover air cylinder, and the second air cylinder fixing seat is connected with the upper part of the turnover air cylinder.

First cylinder fixing base with upset cylinder middle part fixed connection is used for fixing the upset cylinder avoids the upset cylinder to take place the displacement at the during operation, causes the flocking failure or flocking inhomogeneous.

The second cylinder fixing base with middle base plate fixed connection, the second cylinder fixing base with the upset cylinder rotates to be connected, is convenient for the upset cylinder drives the middle base plate upset.

Preferably, the clamp fixing seat comprises two first fixing parts and a first base integrally formed with the two first fixing parts, the first base is of a cuboid structure with a through groove in the middle, the two first fixing parts are arranged on the lower sides of the two side faces of the first base, and the first fixing parts are provided with a plurality of screw holes.

The cuboid structure with the through groove in the middle is manufactured by the first base, so that the waste of resources is reduced while the strength is ensured. The screw is used for fixing the clamp fixing seat, and the clamp fixing seat is prevented from falling off in work.

Preferably, the clamp fixing seat is rotatably connected with the quick clamp through a connecting piece.

The connecting piece with the high-speed joint of pliers has two places, and the product side of being close to is fixed connection, keeps away from product one side and is connected for rotating, and this kind of connected mode not only can make the better centre gripping product of high-speed joint pliers, can also adjust the centre gripping angle of high-speed joint pliers has strengthened high-speed joint pliers's versatility.

Preferably, the distance between the center points of the two first fixing seats is smaller than the distance between the center points of the two second fixing seats.

The arrangement mode can enable the first fixing seat and the second fixing seat to better fix products, and can prevent the products from falling off during working.

Preferably, the overturning cylinder comprises an overturning part and an overturning fixing part connected with the overturning part, a first connecting part connected with the first cylinder fixing seat is arranged at a first end of the overturning fixing part, a second connecting part is arranged at a second end of the overturning fixing part, one end of the overturning part is connected with the overturning fixing part in a sliding mode, and the other end of the overturning part is connected with the second cylinder fixing seat in a rotating mode.

The turnover part is connected with the turnover fixing part in a sliding mode, and can slide up and down, so that the middle base plate is driven to turn over. The other end of the turning part is rotatably connected with the second cylinder fixing seat, and the turning part can drive the second cylinder fixing seat to rotate by the aid of the connecting mode, so that the middle base plate is driven to turn.

Preferably, the upper surface of the upper base plate is fixedly connected with the vibration mechanism, a tool base is arranged below the lower base plate, and the lower surface of the lower base plate is fixedly connected with the tool base.

The upper surface of the upper base plate is fixedly connected with the vibration mechanism, and the vibration motor is fixedly connected with the lower surface of the upper base plate, so that the vibration motor can drive the vibration mechanism to vibrate more conveniently. The tool base plays a supporting role and is provided with the vibration mechanism and the turnover mechanism.

Preferably, the tool base comprises a base frame, a plurality of shielding plates connected with the base frame and a plurality of supporting legs arranged below the base frame.

The supporting legs is used for supporting the tool base, the base frame forms the cuboid space, a plurality of shielding plates are arranged on the outer side face of the base frame and used for beautifying the tool base, preventing dust and placing static velvet.

The invention has the beneficial effects that:

(1) Through the cooperation between vibrations mechanism, the upset rack, realize the even flocking of each position.

(2) The overturning of the overturning rack is realized through the cooperation of the overturning cylinder, the overturning bearing, the upper base plate, the middle base plate and the lower base plate.

(3) Through the cooperation between quick clamp, first fixing base, the second fixing base, realize the quick centre gripping of product and fix.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic structural view of the roll-over stand.

Fig. 3 is a schematic structural view of the vibration mechanism.

Illustration of the drawings: 1-vibration mechanism, 2-overturning rack, 3-tool base, 11-quick clamp, 12-clamp fixing seat, 13-first fixing seat, 14-second fixing seat, 15-base, 21-overturning bearing, 22-vibration motor, 23-overturning cylinder, 24-rack body, 25-polyurethane cushion pad, 26-first cylinder fixing seat, 27-second cylinder fixing seat, 31-base frame, 32-baffle plate, 33-supporting foot, 231-overturning part, 232-overturning fixing part, 241-bearing fixing seat, 242-upper bottom plate, 243-middle bottom plate, 244-lower bottom plate and 245-supporting seat.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

As shown in fig. 1 and 2, the vibration flocking tool comprises a vibration mechanism 1 and a turnover rack 2 arranged below the vibration mechanism 1, wherein the turnover rack 2 comprises a rack body 24, two turnover bearings 21 arranged on the rack body 24, a vibration motor 22 arranged between the two turnover bearings 21 and a turnover cylinder 23 arranged below the vibration motor 22, and the turnover cylinder 23 is connected with the rack body 24.

When the upset bearing was used for the upset of upset rack, drive the upset of vibrations mechanism, make the product produce the angle and turn over the better contact product inside wall of transfer classic fine hair. The vibrating motor drives the vibrating mechanism to vibrate in a vibrating mode, and the product is in full contact with the electrostatic velvet by utilizing the high leveling rate of the vibrating motor and the high-speed friction of the electrostatic velvet to generate adhesion. The upset cylinder drives the upset rack upset to make the upset bearing rotate.

The turnover rack 2 further comprises a plurality of polyurethane cushions 25, the rack body 24 comprises two bearing fixing seats 241, an upper base plate 242, a middle base plate 243, a lower base plate 244 and two supporting seats 245, the upper base plate 242, the middle base plate 243 and the lower base plate 244 are sequentially arranged from top to bottom, the bearing fixing seats 241 are arranged on the middle base plate 243, one ends of the two supporting seats 245 are respectively connected onto the lower base plate 244, the other ends of the two supporting seats 245 penetrate through the middle base plate 243 to be connected onto the upper base plate 242, and the plurality of polyurethane cushions 25 are arranged between the middle base plate 243 and the upper base plate 242.

The vibrating motor is fixed on the upper bottom plate so as to drive the vibrating mechanism to vibrate. A plurality of polyurethane blotters are arranged between the middle bottom plate and the upper bottom plate and are used for playing a role in shock absorption when the equipment is used. The upset cylinder drives the bottom plate upset, and the bottom plate moves upset bearing and rotates to drive the upset of upper plate. Be equipped with the logical groove that is used for passing the supporting seat on the well bottom plate, play limiting displacement when the upset rack overturns, avoid the upset to excessively cause the flocking failure.

The middle bottom plate and the upper bottom plate are connected through the bearing fixing seat, and linkage between the middle bottom plate and the upper bottom plate can be realized through the arrangement mode.

When the turnover type folding table works, the lower bottom plate is fixed, and the middle bottom plate and the upper bottom plate are turned over.

The lower surface of the lower bottom plate 244 is provided with a first cylinder fixing seat 26, the upper surface of the middle bottom plate 243 is provided with a second cylinder fixing seat 27, the first cylinder fixing seat 26 is connected with the middle part of the turnover cylinder 23, and the second cylinder fixing seat 27 is connected with the upper part of the turnover cylinder 23.

First cylinder fixing base and upset cylinder middle part fixed connection for fixed upset cylinder avoids upset cylinder to take place the displacement at the during operation, causes the flocking failure or flocking inhomogeneous.

Second cylinder fixing base and bottom plate fixed connection, second cylinder fixing base rotate with the upset cylinder to be connected, and the upset cylinder of being convenient for drives the bottom plate upset.

Upset cylinder 23 includes upset portion 231 and the upset fixed part 232 of connecting upset portion 231, and upset fixed part 232 first end is equipped with the first connecting portion of connecting first cylinder fixing base 26, and upset fixed part 232 second end is equipped with the second connecting portion, and upset portion 231 one end and upset fixed part 232 sliding connection, the upset portion 231 other end rotates with second cylinder fixing base 27 to be connected.

Upset portion one end and upset fixed part sliding connection can make the upset portion slide from top to bottom to the bottom plate upset in the drive. The other end of the turnover part is rotatably connected with the second cylinder fixing seat, and the turnover part can drive the second cylinder fixing seat to rotate by the connection mode, so that the middle base plate is driven to turn over.

The upper surface of the upper base plate 242 is fixedly connected with the vibration mechanism 1, a tool base 3 is arranged below the lower base plate 244, and the lower surface of the lower base plate 244 is fixedly connected with the tool base 3.

The upper surface of the upper base plate is fixedly connected with the vibration mechanism, and the vibration motor is fixedly connected with the lower surface of the upper base plate, so that the vibration mechanism is driven to vibrate more conveniently by the vibration motor. The tool base plays a supporting role and plays a role in arranging the vibration mechanism and the turnover mechanism.

The fixture base 3 includes a base frame 31, a plurality of shielding plates 32 connected to the base frame 31, and a plurality of supporting legs 33 disposed below the base frame 31.

The supporting legs are used for supporting the tool base, the base frame forms a cuboid space, and the plurality of shielding plates are arranged on the outer side face of the base frame and used for beautifying the tool base, preventing dust and placing static velvet.

As shown in fig. 3, the vibration mechanism 1 includes a rapid clamp 11, a clamp fixing seat 12, two first fixing seats 13 distributed on the left and right sides, two second fixing seats 14 distributed on the left and right sides, and a base 15, wherein the clamp fixing seat 12 is arranged on the front side of the upper surface of the base 15, the clamp fixing seat 12 is provided with the rapid clamp 11, the two second fixing seats 14 are arranged on the rear side of the upper surface of the base 15, the two first fixing seats 13 are arranged on the front sides of the two second fixing seats 14, and the two first fixing seats 13 and the two second fixing seats 14 form a clamping space for clamping a product.

The quick clamp is used for fixing the product and preventing the product from falling off in the vibration process. The outline of the clamping space is matched with the outline of the product, so that the loading of the product is realized. First fixing base lower extreme and second fixing base lower extreme all are equipped with the fixed orifices for fixed first fixing base and second fixing base. The clamp fixing seat is used for arranging a rapid clamp, so that the rapid clamp can clamp a product conveniently.

The clamp fixing seat 12 includes two first fixing portions 121 and a first base 122 integrally formed with the two first fixing portions 121, the first base 122 is a cuboid structure with a through groove in the middle, the two first fixing portions 121 are arranged on the lower sides of two side faces of the first base, and the first fixing portions 121 are provided with a plurality of screw holes.

The cuboid structure with the through groove in the middle is manufactured by the first base, so that the waste of resources is reduced while the strength is ensured. The screw is used for the fixed clamp fixing base, avoids the clamp fixing base to drop at work.

The clamp fixing seat 12 is rotatably connected with the quick clamp 11 through a connecting piece 13.

The connecting piece has two with the high-speed grip tie point, is close to product one side and is fixed connection, keeps away from product one side and connects for rotating, and this kind of connected mode not only can make the better centre gripping product of high-speed grip, can also adjust the centre gripping angle of high-speed grip, has strengthened high-speed grip's multiple use.

The distance between the center points of the two first fixing seats 13 is smaller than the distance between the center points of the two second fixing seats 14.

It should be understood that this example is only for illustrating the present invention and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.

Claims

1. The vibration flocking tool is characterized by comprising a vibration mechanism (1) and a turnover rack (2) arranged below the vibration mechanism (1), wherein the turnover rack (2) comprises a rack body (24), two turnover bearings (21) arranged on the rack body (24), a vibration motor (22) arranged between the two turnover bearings (21) and a turnover cylinder (23) arranged below the vibration motor (22), and the turnover cylinder (23) is connected with the rack body (24);

the overturning rack (2) further comprises a plurality of polyurethane cushions (25), the rack body (24) comprises two bearing fixing seats (241), an upper base plate (242), a middle base plate (243), a lower base plate (244) and two supporting seats (245), the upper base plate (242), the middle base plate (243) and the lower base plate (244) are sequentially arranged from top to bottom, the bearing fixing seats (241) are arranged on the middle base plate (243), one ends of the two supporting seats (245) are respectively connected to the lower base plate (244), the other ends of the two supporting seats (245) respectively penetrate through the middle base plate (243) to be connected to the upper base plate (242), and the plurality of polyurethane cushions (25) are arranged between the middle base plate (243) and the upper base plate (242);

the vibration mechanism (1) comprises a rapid clamp (11), a clamp fixing seat (12), two first fixing seats (13) distributed left and right, two second fixing seats (14) distributed left and right and a base (15), wherein the clamp fixing seat (12) is arranged on the front side of the upper surface of the base (15), the rapid clamp (11) is arranged on the clamp fixing seat (12), the two second fixing seats (14) are arranged on the rear side of the upper surface of the base (15), the two first fixing seats (13) are arranged on the front sides of the two second fixing seats (14), and the two first fixing seats (13) and the two second fixing seats (14) form a clamping space for clamping a product; a through groove for penetrating through the supporting seat is formed in the middle bottom plate (243); the middle bottom plate (243) is provided with a through groove for penetrating through the supporting seat, and the middle bottom plate (243) is connected with the upper bottom plate (242) through the bearing fixing seat.

2. The vibrating flocking tool according to claim 1, wherein a first cylinder fixing seat (26) is disposed on a lower surface of the lower base plate (244), a second cylinder fixing seat (27) is disposed on an upper surface of the middle base plate (243), the first cylinder fixing seat (26) is connected to a middle portion of the turnover cylinder (23), and the second cylinder fixing seat (27) is connected to an upper portion of the turnover cylinder (23).

3. The vibrating flocking tool according to claim 1, wherein the clamp fixing seat (12) comprises two first fixing portions (121) and a first base (122) integrally formed with the two first fixing portions (121), the first base (122) is a cuboid structure with a through groove in the middle, the two first fixing portions (121) are arranged on the lower sides of the two side faces of the first base, and the first fixing portions (121) are provided with a plurality of screw holes.

4. The vibrating flocking tool according to claim 1 or 3, wherein the clamp fixing seat (12) is rotatably connected with the quick clamp (11) through a connecting piece.

5. The vibrating flocking tool according to claim 4, wherein the distance between the center points of the two first fixing seats (13) is smaller than the distance between the center points of the two second fixing seats (14).

6. The vibration flocking tool according to claim 2, wherein the turnover cylinder (23) comprises a turnover part (231) and a turnover fixing part (232) connected with the turnover part (231), a first end of the turnover fixing part (232) is provided with a first connecting part connected with the first cylinder fixing seat (26), a second end of the turnover fixing part (232) is provided with a second connecting part, one end of the turnover part (231) is slidably connected with the turnover fixing part (232), and the other end of the turnover part (231) is rotatably connected with the second cylinder fixing seat (27).

7. The vibrating flocking tool according to claim 1, wherein the upper surface of the upper base plate (242) is fixedly connected with the vibrating mechanism (1), a tool base (3) is arranged below the lower base plate (244), and the lower surface of the lower base plate (244) is fixedly connected with the tool base (3).

8. The vibrating flocking tool of claim 7 wherein the tool base (3) includes a base frame (31), a plurality of shielding plates (32) connected to the base frame (31), and a plurality of support feet (33) disposed below the base frame (31).