CN113745697B - Manufacturing method of parallel flow water cooling disc assembly of lithium battery - Google Patents
Manufacturing method of parallel flow water cooling disc assembly of lithium battery Download PDFInfo
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- CN113745697B CN113745697B CN202111028368.5A CN202111028368A CN113745697B CN 113745697 B CN113745697 B CN 113745697B CN 202111028368 A CN202111028368 A CN 202111028368A CN 113745697 B CN113745697 B CN 113745697B
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- plate
- aluminum
- brazing
- pipe
- water cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Secondary Cells (AREA)
Abstract
The application discloses a manufacturing method of a parallel running water cold disc assembly of a lithium battery, which comprises the following steps: (1) preparing N aluminum flat tubes; (2) preparing two collecting pipes: each collecting pipe comprises a composite aluminum pipe, the composite aluminum pipe comprises an inner layer plate and an outer layer plate which is composited on the outer wall of the inner layer plate, and the melting point of the outer layer plate is lower than that of the inner layer plate; (3) preassembly: two ends of N aluminum flat pipes are respectively inserted into mounting holes on one collecting pipe, and brazing filler metal sheets are clamped between two adjacent aluminum flat pipes to manufacture a component assembly; (4) brazing: and (3) placing the component assembly into a brazing furnace to complete brazing, and manufacturing the parallel flow water cooling disc assembly. The parallel flow water cooling disc assembly manufactured by the application has the advantages that the flat aluminum tube has a flat outer surface, so that the contact area with a lithium battery can be increased, the heat exchange efficiency is improved, the wall thickness of the flat aluminum tube is thinner, the heat transfer is facilitated, and the heat exchange efficiency of the parallel flow water cooling disc assembly is about 3 times higher than that of the plate type water cooling plate assembly.
Description
Technical Field
The application relates to a manufacturing method of a parallel running water cold disc assembly of a lithium battery.
Background
At present, a plate type water cooling plate assembly is adopted for a water cooling base for cooling a water-cooled lithium battery. Referring to fig. 1 and 2, the plate type water-cooled plate assembly 100 for lithium battery is manufactured by placing an aluminum plate in a mold, blowing up the aluminum plate with high pressure air to form a water-cooled plate 101 having curved grooves along with the shape of the mold, then laminating the two water-cooled plates 101 together for brazing, forming a runner 103 between the opposite grooves, and then installing a liquid inlet pipe 110 and a liquid outlet pipe 120 at both ends of the runner, respectively.
The plate type water cooling plate assembly has the obvious defects that 1, the thickness of an aluminum plate is at least 1mm, the manufacturing cost is high, and the heat transfer distance is long due to the thicker aluminum plate, so that the heat exchange efficiency is low. 2. Because the upper plane of the plate-type water cooling plate assembly is rugged, the contact surface between the upper surface of the plate-type water cooling plate assembly and a lithium battery is small (generally only about 80 percent), and the heat exchange efficiency of the plate-type water cooling plate assembly is reduced. 3. Because the length of the runner is longer, a high-power water pump is required to drive the cooling water, and in order to avoid the overlarge temperature rise in the area close to the liquid outlet pipe, the cooling water needs a high flow rate, so that the power of the water pump is further increased. 4. The inner surface area of the plate type water cooling plate assembly can only reach 1.5 times of the area of the water cooling base, and the heat exchange efficiency is too low.
Disclosure of Invention
In order to solve the above problems, the present application provides a method for manufacturing a parallel flow water cooling disc assembly of a lithium battery, comprising the following steps:
(1) Preparing N aluminum flat pipes, wherein each aluminum flat pipe is provided with a plurality of through holes which are in a straight line shape and are parallel to each other, and N is an integer more than or equal to 1;
(2) Two headers were prepared:
each collecting pipe comprises a composite aluminum pipe, both ends of the composite aluminum pipe are plugged by plugs, and each composite aluminum pipe is provided with a mounting hole which is a long hole extending along the length direction of the composite aluminum pipe;
the composite aluminum pipe comprises an inner layer plate and an outer layer plate which is compounded on the outer wall of the inner layer plate, and the melting point of the outer layer plate is lower than that of the inner layer plate;
(3) Pre-assembling:
two ends of N aluminum flat pipes are respectively inserted into mounting holes on one collecting pipe, the N aluminum flat pipes are laid along the same plane and are parallel to each other, when N is more than or equal to 2, brazing filler metal sheets are clamped between two adjacent aluminum flat pipes, and a pipe joint is mounted on each collecting pipe to manufacture a component assembly; the melting point of the brazing filler metal sheet is lower than that of the inner layer plate;
(4) Brazing:
and (3) placing the component assembly into a brazing furnace, raising the furnace temperature to a set temperature, melting the outer layer plate and the brazing filler metal sheet, and completing brazing to prepare the parallel flow water cooling disc assembly. Specifically, n=1 to 10. The height of the aluminum flat tube is 8.0-8.2mm.
According to the application, only one mounting hole is formed in each composite aluminum pipe, after all the aluminum flat pipes are arranged in a row along the same plane, the same ends of all the aluminum flat pipes are inserted into the mounting holes in one composite aluminum pipe together, compared with the case that one mounting hole is formed in each corresponding aluminum flat pipe, only one mounting hole is formed in each composite aluminum pipe, the difficulty in forming the mounting holes can be reduced, adjacent aluminum flat pipes can be mutually attached, and the inner surface area of the parallel flow water cooling disc assembly is increased.
The parallel running water cooling disc assembly is made of the aluminum flat tube, and the aluminum flat tube has a flat outer surface, so that the contact area with a lithium battery can be increased, the heat exchange efficiency is improved, and the aluminum flat tube is thinner in wall thickness and is beneficial to heat transfer. The water cooling flow channels are formed by inner holes of the aluminum flat pipes, and are in a straight line shape and are parallel to each other, so that bending flow channels are not adopted any more, cooling water enters one collecting pipe and then enters each water cooling flow channel respectively, finally, the cooling water is collected by the other collecting pipe and then is discharged, the flowing distance of the cooling water is shortened by adopting the straight line-shaped water cooling flow channels, and the total flowing section is enlarged, thereby reducing the energy consumption of a driving pump of the cooling water and reducing the cooling cost. The inner surface area of the parallel running water cooling disc assembly is 3.5-4 times of the area of the chassis, and is more than twice larger than that of the plate type water cooling plate assembly. And by combining the parameters, the heat exchange efficiency of the parallel flow water cooling disc assembly is about 3 times higher than that of the plate type water cooling plate assembly with the same size.
Specifically, each aluminum flat tube comprises a top plate, a bottom plate and two side plates, wherein the top plate and the bottom plate are arranged at intervals in the height direction and are parallel to each other, each side plate seals the same side of the width direction of the top plate and the bottom plate, and the thickness of the top plate and the thickness of the bottom plate are 0.5+/-0.1 mm. The aluminum flat tube is taken as a mature product at present, and can be purchased or customized directly from the market, and in order to ensure the heat transfer efficiency, the thicknesses of the top plate and the bottom plate of the aluminum flat tube are 0.5+/-0.1 mm.
Specifically, the material of the inner layer plate of the composite aluminum pipe is aluminum alloy with the mark of 3003, and the material of the outer layer plate is aluminum alloy with the mark of 4045; in the brazing process, the set temperature of the furnace temperature is 610-620 ℃. Wherein the brazing sheet is made of 4045-grade aluminum alloy material with the melting point of 605 ℃.
By adopting the brazing sheet and the brazing temperature, the outer layer plate and the brazing sheet can be smoothly melted, and the molten metal produced after the melting flows into the gaps of all the joint parts, seals the gaps of all the joint parts, and brazes all the parts into a whole.
Further, in order to enable the plugs to be stably held on the composite aluminum pipe, each plug is formed by stamping a whole composite aluminum plate, the plug comprises a main body part and sealing parts arranged on the periphery of the main body part, a step shape is formed between the main body part and the sealing parts, the main body part is tightly inserted into the composite aluminum pipe, and the sealing parts are abutted against the end faces of the composite aluminum pipe; the composite aluminum plate comprises a base plate and a brazing layer compounded on the base plate, wherein the brazing layer is positioned on one side of the base plate facing the composite aluminum pipe. The material of the base plate of the composite aluminum plate can be aluminum alloy with the mark 3003, and the material of the brazing layer can be aluminum alloy with the mark 4045.
The design can effectively enlarge the contact area between the plug and the composite aluminum pipe, improves the stability of the plug, and ensures the tightness and stability of the plug by fusing the brazing layer into metal liquid and brazing the plug on the composite aluminum pipe together with the metal liquid formed by the outer side plate of the composite aluminum pipe during brazing.
Further, the height of the mounting hole is the same as that of the aluminum flat tube, and the width of the mounting hole is the same as the total width of the N aluminum flat tubes. When manufacturing, after arranging each aluminum flat tube, insert the mounting hole together towards the same one end, because the aluminum flat tube has certain elasticity, utilize this elasticity, with brazing filler metal piece centre gripping between two aluminum flat tubes, in the brazing process, the brazing filler metal piece melts, and the aluminum flat tube resumes the original state to by the brazing filler metal melt that produces after melting braze together. The design can reduce the gap between the aluminum flat pipes to the minimum and improve the flow passage area of the parallel running water cold disc assembly.
Drawings
Fig. 1 is a schematic diagram of a prior art lithium battery water cooling plate assembly.
Fig. 2 is a view along a-a in fig. 1.
FIG. 3 is a schematic diagram of a parallel flow water chilling plate assembly made in accordance with the present application.
Fig. 4 is a top view of fig. 3.
Fig. 5 is a view in the direction B-B in fig. 4.
Fig. 6 is an enlarged view of a portion C in fig. 5.
Fig. 7 is a sectional view of the header.
Fig. 8 is a schematic structural view of an aluminum flat tube.
Fig. 9 is a schematic structural view of the plug.
Fig. 10 is a top view of fig. 9.
Fig. 11 is a view in the direction D-D in fig. 10.
Detailed Description
The following first describes the structure of a parallel flow cooling plate assembly of a lithium battery, referring to fig. 3 to 7, the parallel flow cooling plate assembly includes four aluminum flat tubes 20 arranged along the same plane and parallel to each other, and adjacent aluminum flat tubes are brazed together to form a cooling calandria, two ends of the cooling calandria in the length direction are respectively and hermetically provided with a collecting pipe 30, and two collecting pipes are respectively provided with a pipe joint, wherein one pipe joint is used as a refrigerant inlet pipe 36, and the other pipe joint is used as a refrigerant outlet pipe 37.
A method for manufacturing the parallel flow water cooling disc assembly is described below, and the parallel flow water cooling disc assembly manufactured in this embodiment has a size of 1000mm x 800mm, and the method includes the following steps:
(1) Four flat aluminum tubes 20 were prepared, i.e., n=4.
Referring to fig. 8, each aluminum flat tube 20 includes a top plate 21, a bottom plate 22 and two side plates 23, wherein the top plate 21 and the bottom plate 22 are arranged at intervals along the height direction and are parallel to each other, each side plate 23 seals the same side of the width direction of the top plate and the bottom plate, and the thickness V of the top plate and the bottom plate is 0.5±0.1mm. There are 29 intermediate baffles 24 between the top and bottom plates to form 30 straight and parallel through holes in the aluminum flat pipe, each of which is formed as one water cooling passage 26. The width S of each aluminum flat tube 20 is 200mm, and the height H is 8.0-8.2mm.
(2) Two headers 30 were prepared:
each collecting pipe 30 comprises a composite aluminum pipe 31 which is in a straight pipe shape. Both ends of the composite aluminum pipes 31 are plugged with plugs 40, and a mounting hole 32 is formed along the length direction of each composite aluminum pipe 31.
The composite aluminum pipe 31 includes an inner layer plate 311 and an outer layer plate 312 which is laminated on the outer wall of the inner layer plate 311 and has a lower melting point than the inner layer plate.
In this embodiment, the height of the mounting hole is the same as the height of the aluminum flat tube, and the width of the mounting hole is the same as the total width of the four aluminum flat tubes, i.e., the width of the mounting hole is 800mm.
(3) Pre-assembling:
one end of each of four aluminum flat pipes 20 is simultaneously inserted into the mounting hole 32 on one collecting pipe 30, the other end of each of the four aluminum flat pipes 20 is simultaneously inserted into the mounting hole 32 on the other collecting pipe 30, the four aluminum flat pipes are laid along the same plane and are parallel to each other, a brazing filler metal sheet 50 is clamped between two adjacent aluminum flat pipes 20, and a pipe joint is mounted on each collecting pipe to manufacture a component assembly; the solder sheet has a melting point lower than that of the inner layer plate.
Referring to fig. 9-11, each plug 40 is stamped from a single piece of aluminum plate, the plug 40 includes a main body 41 and a sealing portion 42 disposed around the main body, a step is formed between the main body and the sealing portion, the main body is tightly inserted into the aluminum composite tube, and the sealing portion is abutted against an end face of the aluminum composite tube.
The composite aluminum plate includes a base plate 43 and a brazing layer 44 laminated on the base plate 43 on a side of the base plate facing the composite aluminum pipe.
(4) Brazing:
and (3) placing the component assembly into a brazing furnace, raising the furnace temperature to a set temperature, melting the outer layer plate and the brazing filler metal sheet, and completing brazing to prepare the parallel flow water cooling disc assembly.
The material of the inner layer plate of the composite aluminum pipe is the aluminum alloy with the trade name 3003, and the material of the outer layer plate is the aluminum alloy with the trade name 4045. The aluminum alloy with the brand 3003 is aluminum-manganese alloy, the melting point of the aluminum alloy is 660 ℃, the aluminum alloy with the brand 4045 is aluminum-silicon alloy, the melting point of the aluminum alloy is 605 ℃, and the set temperature of the furnace temperature is 610-620 ℃ in the brazing process, so that the outer layer plate can be completely melted, and the inner layer plate can be kept as is. The melted outer layer plate flows into the gaps of the bonding parts to be bonded and plugged.
In this embodiment, each parallel flow water cooling disc assembly is manufactured by four aluminum flat tubes, and it can be understood that, according to the number of holes and the width of different aluminum flat tubes, other numbers of aluminum flat tubes can be used for manufacturing, for example, three 40-hole aluminum flat tubes can be used for manufacturing. In addition, according to different widths and cooling requirements of the parallel flow water cooling disc assembly, 5, 8 or 10 aluminum flat tubes can be adopted for manufacturing.
The performance comparisons of this example and the plate water cooling plate assemblies corresponding to this example are shown in the following table.
The parallel flow water cooling disc assembly and the plate type water cooling plate assembly in the table are used for cooling lithium batteries of the same model. As can be seen from the table, the parallel running water cold disc assembly has higher heat exchange efficiency, and can reduce the power consumption of the cooling water driving pump.
Claims (7)
1. The manufacturing method of the parallel flow water cooling disc assembly of the lithium battery is characterized by comprising the following steps of:
(1) Preparing N aluminum flat pipes, wherein each aluminum flat pipe is provided with a plurality of through holes which are in a straight line shape and are parallel to each other, and N is an integer more than or equal to 1;
(2) Two headers were prepared:
each collecting pipe comprises a composite aluminum pipe, both ends of the composite aluminum pipe are plugged by plugs, and each composite aluminum pipe is provided with a mounting hole which is a long hole extending along the length direction of the composite aluminum pipe;
the composite aluminum pipe comprises an inner layer plate and an outer layer plate which is compounded on the outer wall of the inner layer plate, and the melting point of the outer layer plate is lower than that of the inner layer plate;
(3) Pre-assembling:
two ends of N aluminum flat pipes are respectively inserted into mounting holes on one collecting pipe, the N aluminum flat pipes are laid along the same plane and are parallel to each other, when N is more than or equal to 2, brazing filler metal sheets are clamped between two adjacent aluminum flat pipes, and a pipe joint is mounted on each collecting pipe to manufacture a component assembly; the melting point of the brazing filler metal sheet is lower than that of the inner layer plate;
(4) Brazing:
and (3) placing the component assembly into a brazing furnace, raising the furnace temperature to a set temperature, melting the outer layer plate and the brazing filler metal sheet, and completing brazing to prepare the parallel flow water cooling disc assembly.
2. The manufacturing method according to claim 1, wherein n=1 to 10.
3. The manufacturing method according to claim 1, wherein each aluminum flat tube comprises a top plate, a bottom plate and two side plates, wherein the top plate and the bottom plate are arranged at intervals in the height direction and are parallel to each other, each side plate encloses the same side in the width direction of the top plate and the bottom plate, and the thickness of each top plate and the bottom plate is 0.5±0.1mm.
4. The method according to claim 1, wherein the material of the inner layer plate of the composite aluminum pipe is an aluminum alloy of a trade mark 3003, and the material of the outer layer plate is an aluminum alloy of a trade mark 4045; in the brazing process, the set temperature of the furnace temperature is 610-620 ℃.
5. The method according to claim 1, wherein the height of the flat aluminum pipe is 8.0 to 8.2mm.
6. The manufacturing method according to claim 1, wherein each plug is stamped from a single piece of composite aluminum plate, the plug includes a main body portion and a sealing portion provided around the main body portion, a step is formed between the main body portion and the sealing portion, the main body portion is tightly inserted into the composite aluminum pipe, and the sealing portion is abutted against an end face of the composite aluminum pipe;
the composite aluminum plate comprises a base plate and a brazing layer compounded on the base plate, wherein the brazing layer is positioned on one side of the base plate facing the composite aluminum pipe.
7. The method of manufacturing according to claim 1, wherein the mounting holes have the same height as the aluminum flat tubes, and the mounting holes have the same width as the total width of the N aluminum flat tubes.
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CN202111028368.5A CN113745697B (en) | 2021-09-02 | 2021-09-02 | Manufacturing method of parallel flow water cooling disc assembly of lithium battery |
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CN113745697B true CN113745697B (en) | 2023-10-03 |
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