CN113739532A - Wet material drying system capable of efficiently utilizing waste heat of combustible waste gas - Google Patents

Wet material drying system capable of efficiently utilizing waste heat of combustible waste gas Download PDF

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Publication number
CN113739532A
CN113739532A CN202111076692.4A CN202111076692A CN113739532A CN 113739532 A CN113739532 A CN 113739532A CN 202111076692 A CN202111076692 A CN 202111076692A CN 113739532 A CN113739532 A CN 113739532A
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CN
China
Prior art keywords
waste gas
communicated
outlet
inlet
wet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111076692.4A
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Chinese (zh)
Inventor
柳宏刚
佘园元
王志刚
周平
周凌宇
刘辉
聂鑫
成汭珅
解冰
周志培
陈罡
陈国辉
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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Application filed by Xian Thermal Power Research Institute Co Ltd filed Critical Xian Thermal Power Research Institute Co Ltd
Priority to CN202111076692.4A priority Critical patent/CN113739532A/en
Publication of CN113739532A publication Critical patent/CN113739532A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/04Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • F26B25/14Chambers, containers, receptacles of simple construction
    • F26B25/16Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)

Abstract

The invention discloses a wet material drying system for efficiently utilizing waste heat of combustible waste gas.A combustible waste gas blower has an outlet divided into two paths, wherein one path is communicated with an inlet of a waste gas combustion torch, and the other path is communicated with a waste gas boiler; the outlet of the blower is communicated with the inlet of the waste gas boiler; the export of exhaust gas boiler communicates with the dry breaker of drum-type, the gas outlet of dry breaker of drum-type is linked together with cyclone's entry, the dry charge export of dry breaker of drum-type is linked together with the entry in dry feed bin, cyclone's bottom export is linked together with the entry in dry feed bin, cyclone's top export is linked together with the draught fan, the export in wet material storage storehouse is linked together with the entry of dry breaker of drum-type, this system can utilize combustible waste gas waste heat to carry out the drying to wet material.

Description

Wet material drying system capable of efficiently utilizing waste heat of combustible waste gas
Technical Field
The invention belongs to the field of thermal power generation equipment, and relates to a wet material drying system for efficiently utilizing waste heat of combustible waste gas.
Background
The biomass raw materials in China are very rich, only a small part of the industrial and agricultural energy can be consumed, and the biomass energy is the fourth most resource which is only second to coal, petroleum and natural gas at present. A large amount of biomass raw materials are abandoned or directly burned in the open air, the abandoned biomass raw materials are naturally decomposed into gases such as methane, and the open air burning without any treatment generates a large amount of dust to cause environmental pollution such as haze. Biomass combustion is zero carbon emissions, considering photosynthesis during plant growth. Therefore, the biomass energy has a wide prospect of high-efficiency utilization no matter from the aspects of energy structure and energy consumption level in China or from the aspects of primary energy storage, power demand and carbon emission reduction. In 2012, each ministry of China successively issued a series of policies to promote the utilization of biomass.
Most of biomass raw materials are wet materials, the yield of the biomass raw materials is greatly influenced by seasonal changes, and the drying of the biomass raw materials becomes one of the indispensable links for ensuring stable raw material supply, transportation, storage and even utilization.
Similarly, the municipal sludge is one of byproducts of a water treatment process of a municipal sewage treatment plant, namely an activated sludge method, has the water content of 60-80 percent and the pH value of 7-12, and contains faecal coliform groups, fluoride, toluene and heavy metal elements such as zinc, manganese, copper, cadmium, chromium, nickel, mercury, arsenic and the like. The wet sludge is large in volume and poor in transportability, and secondary pollution to atmosphere, underground water and soil is easily caused due to improper disposal. The new municipal sludge drying technology which has the advantages of economy, safety and environmental protection adaptability is urgently needed to be developed so as to relieve the municipal treatment pressure and practically realize harmless, quantitative-reducing and resource sludge utilization.
The existing biomass raw material and sludge drying mode needs to remove water in the material by means of high-temperature steam or smoke heat, and all consume high-grade heat. Meanwhile, combustible waste gas generated by a plurality of oil refineries and petrochemical plants is burnt by a torch, so that the atmospheric environment is polluted, and the heat value in the combustible waste gas is not fully utilized.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a wet material drying system capable of efficiently utilizing waste combustible gas heat, which can utilize the waste combustible gas heat to dry wet materials.
In order to achieve the aim, the wet material drying system for efficiently utilizing the waste heat of the combustible waste gas comprises a combustible waste gas blower, a waste gas boiler, a wet material storage bin, a drum-type drying crusher, a cyclone separator, an induced draft fan, a dry material bin and a waste gas combustion torch;
the outlet of the combustible waste gas blower is divided into two paths, wherein one path is communicated with the inlet of the waste gas combustion torch, and the other path is communicated with the waste gas boiler; the outlet of the blower is communicated with the inlet of the waste gas boiler; the outlet of the waste gas boiler is communicated with the roller type drying crusher, the gas outlet of the roller type drying crusher is communicated with the inlet of the cyclone separator, the dry material outlet of the roller type drying crusher is communicated with the inlet of the dry material bin, the bottom outlet of the cyclone separator is communicated with the inlet of the dry material bin, the top outlet of the cyclone separator is communicated with the draught fan, and the outlet of the wet material storage bin is communicated with the inlet of the roller type drying crusher.
The outlet of the combustible waste gas blower is communicated with the inlet of the waste gas combustion torch through a gate valve.
The outlet of the combustible waste gas blower is communicated with the waste gas boiler through a first valve.
The outlet of the blower is divided into two paths, wherein one path is communicated with the inlet of the waste gas boiler, and the other path is communicated with the outlet of the waste gas boiler through a second valve.
The outlet of the waste gas boiler is divided into two paths, wherein one path is communicated with the inlet of the drum-type drying crusher through a third valve, and the other path is communicated with the inlet of the cyclone separator through a fourth valve.
The gas outlet of the roller type drying crusher is communicated with the inlet of the cyclone separator through a fifth valve.
The bottom outlet of the cyclone separator is communicated with the inlet of the dry material bin through a belt conveyor.
The outlet and the inlet of the drum-type drying crusher are provided with online measuring devices for detecting the pressure, temperature and flow of the flue gas.
The invention has the following beneficial effects:
when the wet material drying system for efficiently utilizing the waste heat of the combustible waste gas is specifically operated, the combustible waste gas output by the combustible waste gas blower is fed into the waste gas boiler to be combusted, high-temperature flue gas generated by combustion is fed into the drum-type drying crusher, wet materials output by the wet material storage bin are fed into the drum-type drying crusher, the wet materials are dried through the high-temperature flue gas, and are crushed through the drum-type drying crusher, so that the wet materials are dried by utilizing the waste heat of the combustible waste gas, and the wet material drying system is simple and convenient to operate and high in practicability.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein, 1 is combustible waste gas blower, 2 is air feeder, 3 is waste gas boiler, 4 is wet material storage bin, 5 is drum-type drying crusher, 6 is cyclone separator, 7 is draught fan, 8 is belt conveyor, 9 is dry feed bin, 10 is waste gas burning torch.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
There is shown in the drawings a schematic block diagram of a disclosed embodiment in accordance with the invention. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers and their relative sizes and positional relationships shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, according to actual needs.
Referring to fig. 1, the wet material drying system for efficiently utilizing waste heat of combustible waste gas of the invention comprises a combustible waste gas blower 1, a blower 2, a waste gas boiler 3, a wet material storage bin 4, a drum-type drying crusher 5, a cyclone separator 6, an induced draft fan 7, a belt conveyor 8, a dry material bin 9 and a waste gas combustion torch 10;
the wet material is biomass or sludge, the outlet of the combustible waste gas blower 1 is divided into two paths, wherein one path is communicated with the inlet of the waste gas combustion torch 10 through a gate valve, and the other path is communicated with the waste gas boiler 3 through a first valve; the outlet of the blower 2 is divided into two paths, wherein one path is communicated with the inlet of the exhaust gas boiler 3, the other path is communicated with the outlet of the exhaust gas boiler 3 through a second valve, the outlet of the exhaust gas boiler 3 is divided into two paths, one path is communicated with an inlet of the roller type drying crusher 5 through a third valve, the other path is communicated with an inlet of the cyclone separator 6 through a fourth valve, a gas outlet of the roller type drying crusher 5 is communicated with an inlet of the cyclone separator 6 through a fifth valve and serves as a biomass or municipal sludge drying heat source, a dry material outlet of the roller type drying crusher 5 is communicated with an inlet of the dry material bin 9, a bottom outlet of the cyclone separator 6 is communicated with an inlet of the dry material bin 9 through a belt conveyor 8, a top outlet of the cyclone separator 6 is communicated with an induced draft fan 7, and an outlet of the wet material storage bin 4 is communicated with an inlet of the roller type drying crusher 5.
When the drum-type drying crusher 5 stops running, the drum-type drying crusher 5 is purged by cold air output by the air feeder 2, and residual biomass materials or sludge in the drum-type drying crusher 5 are taken out, so that long-term accumulation is prevented, and explosion accidents are caused in the starting process of equipment; when the roller type drying crusher 5 is stopped for maintenance or is disconnected, the flue gas output by the waste gas boiler 3 enters the cyclone separator 6 through the fourth valve, so that high-temperature deflagration inside the roller type drying crusher 5 is prevented.
The specific working process of the invention is as follows:
under the condition that the feeding of the waste gas, the biomass material and the sludge is stable and the performance of the equipment is normal, the gate valve is closed, the first valve is opened, the combustible waste gas generated by a petrochemical plant and an oil refinery is introduced into the waste gas boiler 3 and is mixed with the secondary air sent by the air feeder 2 to be combusted together. In the waste gas boiler 3, after heat exchange between high-temperature flame and working medium, high-temperature flue gas with the temperature of 260-320 ℃ is introduced into a drum-type drying crusher 5, the high-temperature flue gas and biomass raw materials or sludge fully exchange heat in a convection manner inside the drum-type drying crusher 5, and the high-temperature flue gas is rolled and ground by steel balls to complete drying and crushing, so that wet materials with the water content of 60-80% are dried into dry materials with the water content of 15-35%, and the requirement of recycling the biomass materials or municipal sludge is completely met. On-line measuring devices for detecting the smoke pressure, temperature and flow are arranged at the outlet and the inlet of the drum-type drying crusher 5.
The waste gas combustion torch 10 is used as a backup for an accident, and the waste gas combustion torch 10 is temporarily put into operation in an outage state such as an equipment failure and maintenance.
After the biomass drying crusher is put into use, the moisture content of dry materials and the flue gas temperature output by the drum-type drying crusher 5 can be adjusted by changing the wet material quantity of biomass and the output force of the waste gas boiler 3; meanwhile, in the shutdown process, the drum-type drying crusher 5 can be purged by low-temperature air output by the blower 2, so that the deflagration of the fine crushed materials deposited in the drum-type drying crusher in the starting process is prevented.
After the biomass drying device is put into use, combustible waste gas can be fully and efficiently utilized, pollution of direct combustion of the combustible waste gas to the atmospheric environment is reduced, meanwhile, biomass or municipal sludge drying treatment can be completed by means of waste heat of flue gas output by the waste gas boiler 3, resource utilization requirements are completely met, utilization ratio of regional renewable energy sources is improved, industrial structure upgrading is promoted, and the average regional electric carbon emission is reduced.

Claims (8)

1. A wet material drying system for efficiently utilizing waste heat of combustible waste gas is characterized by comprising a combustible waste gas blower (1), a blower (2), a waste gas boiler (3), a wet material storage bin (4), a drum-type drying crusher (5), a cyclone separator (6), an induced draft fan (7), a dry material bin (9) and a waste gas combustion torch (10);
the outlet of the combustible waste gas blower (1) is divided into two paths, wherein one path is communicated with the inlet of the waste gas combustion torch (10), and the other path is communicated with the waste gas boiler (3); the outlet of the blower (2) is communicated with the inlet of the exhaust gas boiler (3); the outlet of the waste gas boiler (3) is communicated with the roller type drying crusher (5), the gas outlet of the roller type drying crusher (5) is communicated with the inlet of the cyclone separator (6), the dry material outlet of the roller type drying crusher (5) is communicated with the inlet of the dry material bin (9), the bottom outlet of the cyclone separator (6) is communicated with the inlet of the dry material bin (9), the top outlet of the cyclone separator (6) is communicated with the induced draft fan (7), and the outlet of the wet material storage bin (4) is communicated with the inlet of the roller type drying crusher (5).
2. The wet material drying system for high-efficiency utilization of waste flammable gas heat as claimed in claim 1, wherein the outlet of the waste flammable gas blower (1) is communicated with the inlet of the waste gas combustion torch (10) through a gate valve.
3. The wet material drying system for high-efficiency utilization of waste heat of combustible waste gas according to claim 1, characterized in that the outlet of the combustible waste gas blower (1) is communicated with the waste gas boiler (3) through a first valve.
4. The wet material drying system for high-efficiency utilization of waste heat of combustible waste gas according to claim 3, characterized in that the outlet of the blower (2) is divided into two paths, wherein one path is communicated with the inlet of the waste gas boiler (3), and the other path is communicated with the outlet of the waste gas boiler (3) through a second valve.
5. The wet material drying system for efficiently utilizing the waste heat of combustible waste gas according to claim 4, wherein the outlet of the waste gas boiler (3) is divided into two paths, wherein one path is communicated with the inlet of the roller type drying crusher (5) through a third valve, and the other path is communicated with the inlet of the cyclone separator (6) through a fourth valve.
6. The wet material drying system for efficiently utilizing the waste heat of the combustible waste gas as claimed in claim 5, wherein a gas outlet of the roller type drying crusher (5) is communicated with an inlet of the cyclone separator through a fifth valve.
7. The wet material drying system for efficiently utilizing the waste heat of the combustible waste gas as claimed in claim 1, wherein a bottom outlet of the cyclone separator (6) is communicated with an inlet of the dry material bin (9) through a belt conveyor (8).
8. The wet material drying system for efficiently utilizing the waste heat of combustible waste gas according to claim 1, wherein an outlet and an inlet of the drum-type drying crusher (5) are respectively provided with an online measuring device for detecting the pressure, temperature and flow of flue gas.
CN202111076692.4A 2021-09-14 2021-09-14 Wet material drying system capable of efficiently utilizing waste heat of combustible waste gas Pending CN113739532A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN114704848A (en) * 2022-03-28 2022-07-05 西安热工研究院有限公司 Coupling power generation system for drying biomass fuel by using low-temperature waste heat of thermal power generating unit

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Publication number Priority date Publication date Assignee Title
CN114704848A (en) * 2022-03-28 2022-07-05 西安热工研究院有限公司 Coupling power generation system for drying biomass fuel by using low-temperature waste heat of thermal power generating unit

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Application publication date: 20211203