CN113737182A - Embossing process for machining die parts - Google Patents
Embossing process for machining die parts Download PDFInfo
- Publication number
- CN113737182A CN113737182A CN202010479797.3A CN202010479797A CN113737182A CN 113737182 A CN113737182 A CN 113737182A CN 202010479797 A CN202010479797 A CN 202010479797A CN 113737182 A CN113737182 A CN 113737182A
- Authority
- CN
- China
- Prior art keywords
- parts
- robot
- die
- mould parts
- embossing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004049 embossing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000003754 machining Methods 0.000 title claims description 12
- 238000012545 processing Methods 0.000 claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 9
- 230000007797 corrosion Effects 0.000 claims abstract description 8
- 238000005260 corrosion Methods 0.000 claims abstract description 8
- 239000013043 chemical agent Substances 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000012856 packing Methods 0.000 claims abstract description 4
- 238000002791 soaking Methods 0.000 claims abstract description 4
- 238000013519 translation Methods 0.000 claims abstract description 4
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims 2
- 238000005516 engineering process Methods 0.000 description 3
- 208000002193 Pain Diseases 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a flower biting process for processing a die part, which comprises the following steps: preparing a chemical corrosion tank convenient for temporarily placing the die parts, temporarily placing the die parts to be processed into the chemical corrosion tank, and injecting a chemical agent to overflow the parts and start soaking for 3-5 hours; placing the soaked mould parts on a processing machine table through a robot, and positioning the mould parts through a positioning jig; carrying out embossing processing on the surface of the die part by an embossing machine capable of carrying out XY axis translation; placing the mold part after the flower biting into a prepared ultrasonic cleaning pool by a robot to automatically clean for 0.5-1 hour; fishing out the cleaned mould parts by a robot, processing the mould parts by drying equipment, and carrying out manual packing operation after the mould parts are cleaned; the invention can automatically realize the embossing treatment on the surface of the die part and avoid hand damage caused by manual contact.
Description
Technical Field
The invention relates to the technical field of die part machining, in particular to an embossing process for die part machining.
Background
At present, when a mold part is machined by a mold biting machine body, the mold part is generally placed on an operation table to be operated, the mold part needs to be moved frequently for convenient machining, the existing mold biting equipment and the existing mold biting technology are all moved by holding the mold part by a hand, but the mold is adhered with part of chemical liquid in the biting process, so that certain damage is caused to the hand of a worker.
Disclosure of Invention
The purpose of the invention is as follows: in order to solve the defects in the background technology, the invention discloses a knurling process for machining a die part.
The technical scheme is as follows: the embossing process for machining the die part comprises the following steps of:
the method comprises the following steps: preparing a chemical corrosion tank convenient for temporarily placing the die parts, temporarily placing the die parts to be processed into the chemical corrosion tank, and injecting a chemical agent to overflow the parts and start soaking for 3-5 hours;
step two: placing the soaked mould parts on a processing machine table through a robot, and positioning the mould parts through a positioning jig;
step three: carrying out embossing processing on the surface of the die part by an embossing machine capable of carrying out XY axis translation;
step four: placing the mold part after the flower biting into a prepared ultrasonic cleaning pool by a robot to automatically clean for 0.5-1 hour;
step five: and fishing out the cleaned mould parts through the robot, processing the mould parts through drying equipment, and performing manual packing operation after the mould parts are finished.
As a preferred embodiment of the present invention: the robot adopts a six-axis industrial robot.
As a preferred embodiment of the present invention: and a layer of anticorrosive material is plated on the surface of the mechanical clamping jaw of the robot.
As a preferred embodiment of the present invention: the chemical agent is concentrated sulfuric acid solution.
As a preferred embodiment of the present invention: the cotton biting machine can perform Z-axis lifting motion.
The invention realizes the following beneficial effects:
according to the automatic feeding device, the mold parts are automatically fed through the robot, and the surface of the mold parts is subjected to the embossing treatment through the automatic embossing machine, so that hand damage caused by manual contact is avoided, the working efficiency is high, and the production requirement is met.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Examples
The embossing process for machining the die part comprises the following steps of:
the method comprises the following steps: preparing a chemical corrosion tank (which is convenient to be grabbed by a mechanical clamping jaw of a robot) for temporarily placing the die parts, temporarily placing the die parts to be processed into the chemical corrosion tank, and injecting chemical agents to overflow the parts and start soaking for 3-5 hours;
step two: placing the soaked mould parts on a processing machine table through a robot, and positioning the mould parts through a positioning jig; in particular implementations, hydraulically driven clamps may be used that can be positioned from both sides of the mold.
Step three: carrying out embossing processing on the surface of the die part by an embossing machine capable of carrying out XY axis translation; can be comprehensive carry out the operation of stinging the flower to the part surface, when concrete implementation, accessible X axle servo module and Y axle servo module drive stinging the flower machine and carry out XY axle and remove.
Step four: the mould parts after the flower biting are put into a prepared ultrasonic cleaning pool (known technology) by a robot to be automatically cleaned for 0.5 to 1 hour;
step five: and fishing out the cleaned mould parts through the robot, processing the mould parts through drying equipment, and performing manual packing operation after the mould parts are finished.
In this embodiment: the robot adopts six industrial robots, is flexible to use, and meets the use requirements of the process.
In this embodiment: the surface of the mechanical clamping jaw of the robot is plated with a layer of anticorrosive material, so that the mechanical clamping jaw can be prevented from being corroded, and the service life of the robot can be prolonged.
In this embodiment: the chemical agent specifically adopts concentrated sulfuric acid solution as the processing requirement of the process.
In this embodiment: the embossing machine can perform Z-axis lifting motion, the embossing position of the embossing machine can be in contact with the surface of a mold part, so that embossing operation on the mold part is achieved, and the embossing machine can be driven by a Z-axis servo module in specific implementation.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (5)
1. The embossing process for machining the die part is characterized by comprising the following steps of:
the method comprises the following steps: preparing a chemical corrosion tank convenient for temporarily placing the die parts, temporarily placing the die parts to be processed into the chemical corrosion tank, and injecting a chemical agent to overflow the parts and start soaking for 3-5 hours;
step two: placing the soaked mould parts on a processing machine table through a robot, and positioning the mould parts through a positioning jig;
step three: carrying out embossing processing on the surface of the die part by an embossing machine capable of carrying out XY axis translation;
step four: placing the mold part after the flower biting into a prepared ultrasonic cleaning pool by a robot to automatically clean for 0.5-1 hour;
step five: and fishing out the cleaned mould parts through the robot, processing the mould parts through drying equipment, and performing manual packing operation after the mould parts are finished.
2. The bite process for die detail machining according to claim 1, characterized in that said robot employs a six-axis industrial robot.
3. A biting and milling process for machining a die part as claimed in claim 1, wherein the surface of the mechanical jaw of said robot is coated with a layer of anti-corrosive material.
4. A biting and milling process for machining a die part as claimed in claim 1, wherein said chemical agent is a concentrated sulfuric acid solution.
5. The process of claim 1, wherein the texturing machine is capable of Z-axis up-and-down movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010479797.3A CN113737182A (en) | 2020-05-29 | 2020-05-29 | Embossing process for machining die parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010479797.3A CN113737182A (en) | 2020-05-29 | 2020-05-29 | Embossing process for machining die parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113737182A true CN113737182A (en) | 2021-12-03 |
Family
ID=78725144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010479797.3A Pending CN113737182A (en) | 2020-05-29 | 2020-05-29 | Embossing process for machining die parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113737182A (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1566435A (en) * | 2003-06-18 | 2005-01-19 | 创宇科技工业股份有限公司 | Die producing method for making etching and line in cloth |
| CN101670490A (en) * | 2009-03-18 | 2010-03-17 | 天津滨海雷克斯激光科技发展有限公司 | Method for engraving character or graphics on metal mold |
| CN102139414A (en) * | 2010-02-01 | 2011-08-03 | 倍腾国际股份有限公司 | Method for processing mould surface |
| CN102418150A (en) * | 2011-12-15 | 2012-04-18 | 天津中环领先材料技术有限公司 | Process for machining monocrystalline silicon alkali corrosion wafer with large-corrosion texture |
| CN103305845A (en) * | 2012-03-08 | 2013-09-18 | 昆山光微电子有限公司 | Manipulator used for silicon wafer wet etching process |
| CN105951152A (en) * | 2016-05-19 | 2016-09-21 | 深圳天珑无线科技有限公司 | Treatment method for aluminum alloy surface texture and aluminum alloy product produced by using treatment method |
| CN106550545A (en) * | 2016-12-08 | 2017-03-29 | 湖北第二师范学院 | A kind of full-automatic PCB Sheetmaking systems and method based on Internet of Things |
| CN109605361A (en) * | 2018-12-28 | 2019-04-12 | 国家电网有限公司 | Manipulator |
| CN109848566A (en) * | 2018-12-07 | 2019-06-07 | 香港生产力促进局 | A kind of method and device of hybrid laser sanding and polishing components and mold |
| CN109881137A (en) * | 2019-03-21 | 2019-06-14 | 浪潮商用机器有限公司 | A kind of mold texture processing method |
| CN109955636A (en) * | 2019-04-24 | 2019-07-02 | 苏州星泽激光科技有限公司 | Laser carving etch process |
| CN110004443A (en) * | 2019-02-26 | 2019-07-12 | 深圳市琪瑞妮服饰有限公司 | A kind of mold texture equipment of High Precision Stereo line processing |
| CN110077158A (en) * | 2019-05-30 | 2019-08-02 | 浙江嘉龙雕刻有限公司 | A method of in die surface laser machine fiting chemical etching texture pattern |
-
2020
- 2020-05-29 CN CN202010479797.3A patent/CN113737182A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1566435A (en) * | 2003-06-18 | 2005-01-19 | 创宇科技工业股份有限公司 | Die producing method for making etching and line in cloth |
| CN101670490A (en) * | 2009-03-18 | 2010-03-17 | 天津滨海雷克斯激光科技发展有限公司 | Method for engraving character or graphics on metal mold |
| CN102139414A (en) * | 2010-02-01 | 2011-08-03 | 倍腾国际股份有限公司 | Method for processing mould surface |
| CN102418150A (en) * | 2011-12-15 | 2012-04-18 | 天津中环领先材料技术有限公司 | Process for machining monocrystalline silicon alkali corrosion wafer with large-corrosion texture |
| CN103305845A (en) * | 2012-03-08 | 2013-09-18 | 昆山光微电子有限公司 | Manipulator used for silicon wafer wet etching process |
| CN105951152A (en) * | 2016-05-19 | 2016-09-21 | 深圳天珑无线科技有限公司 | Treatment method for aluminum alloy surface texture and aluminum alloy product produced by using treatment method |
| CN106550545A (en) * | 2016-12-08 | 2017-03-29 | 湖北第二师范学院 | A kind of full-automatic PCB Sheetmaking systems and method based on Internet of Things |
| CN109848566A (en) * | 2018-12-07 | 2019-06-07 | 香港生产力促进局 | A kind of method and device of hybrid laser sanding and polishing components and mold |
| CN109605361A (en) * | 2018-12-28 | 2019-04-12 | 国家电网有限公司 | Manipulator |
| CN110004443A (en) * | 2019-02-26 | 2019-07-12 | 深圳市琪瑞妮服饰有限公司 | A kind of mold texture equipment of High Precision Stereo line processing |
| CN109881137A (en) * | 2019-03-21 | 2019-06-14 | 浪潮商用机器有限公司 | A kind of mold texture processing method |
| CN109955636A (en) * | 2019-04-24 | 2019-07-02 | 苏州星泽激光科技有限公司 | Laser carving etch process |
| CN110077158A (en) * | 2019-05-30 | 2019-08-02 | 浙江嘉龙雕刻有限公司 | A method of in die surface laser machine fiting chemical etching texture pattern |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20211203 |
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| WD01 | Invention patent application deemed withdrawn after publication |