CN113734772A - Full-automatic conveying line for chicken cutlet shaping processing - Google Patents
Full-automatic conveying line for chicken cutlet shaping processing Download PDFInfo
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- CN113734772A CN113734772A CN202111059039.7A CN202111059039A CN113734772A CN 113734772 A CN113734772 A CN 113734772A CN 202111059039 A CN202111059039 A CN 202111059039A CN 113734772 A CN113734772 A CN 113734772A
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- negative pressure
- conveyer belt
- pressure gas
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- 241000287828 Gallus gallus Species 0.000 title claims abstract description 42
- 238000012545 processing Methods 0.000 title claims abstract description 14
- 238000007493 shaping process Methods 0.000 title description 5
- 210000001503 joint Anatomy 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000012546 transfer Methods 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 235000013372 meat Nutrition 0.000 abstract description 16
- 235000013305 food Nutrition 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000010985 leather Substances 0.000 description 6
- 238000010411 cooking Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 206010034203 Pectus Carinatum Diseases 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0202—Agricultural and processed food products
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a full-automatic conveying line for chicken cutlet reshaping and processing, and mainly relates to the field of food conveying equipment. Include the conveyer belt with the slicer butt joint, set up a plurality of negative pressure gas boxes between the upper and lower two-layer of conveyer belt, the length direction of negative pressure gas box is unanimous with the length direction of conveyer belt, a plurality of negative pressure gas boxes are arranged side by side along the width direction of conveyer belt, the top side of negative pressure gas box sets up uncovered, and uncovered be equipped with the conveyer belt upper strata bottom surface sealing member of closely laminating, be connected the negative pressure air supply on the negative pressure gas box, the position that corresponds negative pressure gas box on the conveyer belt sets up multirow negative pressure gas pocket, the conveyer belt top is equipped with dials the board, it is the facade to dial the plane at board place, the length direction who dials the board suits with the diagonal of conveyer belt top surface. The invention has the beneficial effects that: the stacked meat pieces can be separated in the conveying.
Description
Technical Field
The invention relates to the field of food conveying, in particular to a full-automatic conveying line for chicken cutlet shaping and processing.
Background
In the processing and production of chicken cutlets, chicken breast is mostly used. Before cooking, the shape of chicken is firstly processed, and the chicken is firstly sliced no matter the chicken is sliced, stripped or blocky according to the requirements of products. The full-automatic chicken slicer is used, and chicken is sliced into multi-layer meat slices at one time through the slicing of the device. Then further shaping or cooking is carried out.
According to the existing equipment, chicken is stacked together after slicing, and if chicken is to be processed into sliced chicken steaks or pickled, chicken slices are required to be separated, so that each chicken slice can be separated, and the operations of pasting, bran sticking and the like are facilitated. At present, manual slicing is used, the efficiency is very low, and particularly under the large situation of aseptic and non-contact food processing at present, it is important to reduce manual participation and contact with food as much as possible.
Disclosure of Invention
The invention aims to provide a full-automatic conveying line for chicken cutlet reshaping, which can automatically separate sliced chicken slices, is convenient for subsequent cooking of the chicken slices and avoids artificial contact and operation.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides a chicken cutlet class plastic processing is with full-automatic transfer chain, includes the conveyer belt with the slicer butt joint, set up a plurality of negative pressure gas boxes between the upper and lower two-layer of conveyer belt, the negative pressure gas box is the rectangular form box body of rectangle, the length direction of negative pressure gas box is unanimous with the length direction of conveyer belt, and is a plurality of the width direction side by side arrangement of negative pressure gas box along the conveyer belt, the top side of negative pressure gas box sets up uncovered, just uncovered be equipped with the sealing member of closely laminating with conveyer belt upper bottom surface, connect the negative pressure air supply on the negative pressure gas box, the position that corresponds negative pressure gas box on the conveyer belt sets up multirow negative pressure gas pocket, the conveyer belt top is equipped with dials the board, it is the facade to dial the plane at board place, the length direction who dials the board suits with the diagonal of conveyer belt top surface.
The sealing element is a rubber flexible leather cup, and the top side of the flexible leather cup is tightly attached to the bottom surface of the upper-layer conveying belt.
The negative pressure air box is characterized in that an air exhaust joint is arranged at the bottom of the negative pressure air box, air exhaust joints on different negative pressure air boxes are arranged at different length positions, and an air exhaust pipe is connected to the air exhaust joints and is used for being connected with a negative pressure air source.
The conveying belt is characterized by further comprising machine plates arranged on two sides of the conveying belt, wherein an upper roller and a lower roller are respectively and rotatably arranged at two ends of each machine plate, the upper roller is located at the outer side above the lower roller, the conveying belt is wound on the upper roller and the lower roller, and the diameter of the upper roller is smaller than that of the lower roller.
The top side of the machine plate is provided with a baffle plate extending inwards, and the baffle plate covers the edge areas on two sides of the conveying belt.
The bottom of the negative pressure air box is fixed with a transversely extending support, and two ends of the support are respectively fixed on the machine plates on the same side, so that the negative pressure air box is fixedly installed.
The two ends of the top side of the shifting plate are respectively provided with a door-shaped frame, the door-shaped frames are arranged above the conveying belt in a straddling mode along the width direction of the conveying belt, and the bottom ends of the two sides of the door-shaped frames are fixedly installed on the top side of the machine plate.
When the material pushing device is specifically applied, the material pushing end of the conveying belt is in butt joint with the slicing machine, and the shifting plate is arranged adjacent to the slicing machine at the butt joint transverse position.
Compared with the prior art, the invention has the beneficial effects that:
through this transfer chain, can dock the slicer, the chicken breast meat piece that will cut into slices the completion is by automatic separation at the transportation process of this transfer chain to the burst preparation is done for cooking on next step. An automated contactless pipelining of this one process is achieved. The problem of the handling of the artificial participation link in the chicken cutlet processing is solved. In the conveying process, a stack of meat slices can be spread, each meat slice is separated,
drawings
FIG. 1 is a schematic illustration of the present invention in cooperation with a microtome.
Fig. 2 is a schematic illustration of the delivery line and microtome of example 1 of the present invention in cooperation.
Fig. 3 is an overall schematic of the invention.
Fig. 4 is a schematic structural view of the conveyor belt of the invention with the conveyor belt removed.
Fig. 5 is a schematic bottom view of the present invention with the belt removed.
FIG. 6 is a schematic cross-sectional view of the present invention.
Reference numerals shown in the drawings:
1. slicing machine; 2. a belt conveyor; 3. a machine plate; 4. an upper roller; 5. a lower roller; 6. a conveyor belt; 7. a baffle plate; 8. a negative pressure gas box; 9. an air extraction joint; 10. an air exhaust pipe; 11. a support; 12. a flexible leather cup; 13. negative pressure air holes; 14. a gantry frame; 15. and (5) dialing a plate.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
Example 1: full-automatic conveying line for chicken cutlet shaping processing
As shown in fig. 1-6, a full-automatic chicken slicer 1 is briefly described according to the prior art, and comprises a belt conveyor 2, a slicing mechanism is mounted on the belt conveyor 2 in a straddling manner, chicken breasts are conveyed by the belt conveyor 2, the chicken breasts are sliced in multiple layers by the slicing mechanism, and the sliced chicken slices are conveyed to the tail end by the belt conveyor 2. The conveying line is butted with the tail end of a belt conveyor 2 of a full-automatic chicken slicer 1.
The automatic conveying line comprises machine plates 3 arranged left and right relative to the conveying direction, wherein one machine plate 3 is flush with one side of the belt conveyor 2 on the chicken slicer 1.
Because the sliced chicken is loose, the chicken slices are easily messy due to the transmission of high fall, and inconvenience is caused for the subsequent automatic treatment of the scheme, an upper roller 4 and a lower roller 5 are respectively installed at two ends of a machine plate 3, and the upper roller 4 and the lower roller 5 are respectively in running fit with the machine plate 3 and rotate to be driven by electric power. The diameter of the upper roller 4 is 2cm, so that small circumferential changes can be obtained at the bending position, and the chicken slices can be stably connected. Lower running roller 5 sets up in the below of last running roller 4, and two on same quick-witted board 3 interval between lower running roller 5 is greater than two interval of going up between the running roller 4, so running roller 5 is gone up running roller 4 relatively and is set up the inboard at quick-witted board 3 down, it has conveyer belt 6 to go up the winding on running roller 4 and the running roller 5 down, through the tensioning of last running roller 4 and lower running roller 5 for the cross sectional shape of conveyer belt 6 is extended to the narrower isosceles trapezoid in bottom. Thereby more reliably receiving the chicken slices processed in the last conveying procedure.
When the chicken slice transfer device is applied specifically, one machine plate 3 is flush with one side of the belt conveyor 2 on the chicken slice cutting machine 1, and then the height is adjusted to enable the upper surface of the conveying belt 6 to be located in the middle of the belt conveyor 2 on the chicken slice cutting machine 1, so that the height difference in conveying transfer is reduced, and the chicken slices are transferred well.
The top side of machine board 3 is equipped with the baffle 7 of inside extension, baffle 7 covers on the top surface of conveyer belt 6 both sides for prevent that conveyer belt 6 from raising and bulging etc., push down the plane of delivery of conveyer belt 6, block the gap of conveyer belt 6 and machine board 3 simultaneously, prevent that the crushed aggregates from falling into.
The position is equipped with a plurality of negative pressure gas boxes 8 between the upper and lower layers of conveyer belt 6, negative pressure gas box 8 is the bar box, the length direction of negative pressure gas box 8 is unanimous with conveyer belt 6's direction of delivery, negative pressure gas box 8 sets up side by side, the bottom of negative pressure gas box 8 is equipped with the joint 9 of bleeding, and the joint 9 of bleeding on the different negative pressure gas box 8 sets up on different length position, makes things convenient for the distribution and the fixed of bottom pipeline, realizes the flattening of pipeline as far as possible and distributes.
The air exhaust joint 9 is connected with an air exhaust pipe 10, the air exhaust pipe 10 is connected with a negative pressure air source, or a vacuum pump or an exhaust fan is installed, so that the negative pressure environment in the negative pressure air box 8 is maintained.
The bottom of the negative pressure air box 8 is fixed with a transversely extending support 11, and two ends of the support 11 are respectively fixed on the machine plate 3 at the same side, so that the negative pressure air box 8 is fixedly installed.
The width of negative pressure gas box 8 is about 7cm, the top side of negative pressure gas box 8 sets up uncovered, and is equipped with the flexible leather cup 12 of rubber on the uncovered edge, the top side of leather cup closely pastes the bottom surface of upper conveyer belt 6, realizes and seals between the conveyer belt 6. Because the negative pressure is generated continuously, the effect is not influenced by a small amount of air leakage at the peripheral side of the leather cup.
The conveyer belt 6 is gone up and is set up multirow negative pressure gas pocket 13 corresponding negative pressure gas box 8's position, negative pressure gas pocket 13 realizes the continuation breathing in negative pressure gas box 8, if the surface has covered the sliced meat, then will catch the sliced meat immediately, and the moist on sliced meat surface also can increase absorbent effect. The meat slices are fixed with proper strength.
The machine plate 3 is provided with a door-shaped frame 14, two sides of the door-shaped frame 14 are respectively fixed on the top side of the machine plate 3, a downward extending shifting plate 15 is fixed on the door-shaped frame 14, the shifting plate 15 extends obliquely relative to the diagonal line of the upper surface conveying surface of the conveying belt 6, one end of the shifting plate 15 is adjacent to the feeding end of the machine plate 3 on one side, and the other end of the shifting plate 15 is close to the discharging end of the machine plate 3 on the other side, according to the using state of the conveying belt, one end of the shifting plate 15 close to the discharging end is adjacent to the machine plate 3 on one side close to the slicing machine 1, so that along with the backward conveying of the conveying belt 6, a plurality of meat slices overlapped on the upper layer are transversely pushed relative to the conveying belt 6 through the shifting plate 15, the distance from the bottom side of the shifting plate 15 to the upper surface conveying surface of the conveying belt 6 is set to be suitable for the thickness of the meat slices, and the meat slices are distributed on the conveying belt 6 after being pushed by the shifting plate 15, simultaneously in order to combine the absorption of negative pressure gas pocket 13 on the conveyer belt 6 surface to the meat piece, let the meat piece can better expansion to by the better pushing away of successive layer, thereby through this conveyer belt 6, let a pile of meat piece can spread, every meat piece separation, prepare for the burst of cooking of next step. An automated contactless pipelining of this one process is achieved. The problem of the handling of the artificial participation link in the chicken cutlet processing is solved.
The width of conveyer belt 6 is the width of several times band conveyer 2, and the specific width setting corresponds with the section piece number that uses slicer 1, and the nimble setting can.
Claims (8)
1. The utility model provides a chicken cutlet class plastic processing is with full-automatic transfer chain, a serial communication port, include the conveyer belt with the slicer butt joint, set up a plurality of negative pressure gas boxes between the upper and lower two-layer of conveyer belt, the negative pressure gas box is the rectangular form box body of rectangle, the length direction of negative pressure gas box is unanimous with the length direction of conveyer belt, and is a plurality of the width direction side by side arrangement of negative pressure gas box along the conveyer belt, the top side of negative pressure gas box sets up uncovered, just uncovered be equipped with the sealing member that closely laminates with conveyer belt upper strata bottom surface, connect the negative pressure air supply on the negative pressure gas box, the position that corresponds negative pressure gas box on the conveyer belt sets up multirow negative pressure gas pocket, the conveyer belt top is equipped with dials the board, it is the facade to dial the plane at board place, the length direction who dials the board suits with the diagonal of conveyer belt top surface.
2. The fully automatic conveyor line for chicken cutlet plastic processing as claimed in claim 1, wherein said sealing element is a rubber flexible cup, the top side of said flexible cup clings to the bottom surface of the upper conveyor belt.
3. The full-automatic conveying line for chicken cutlet reshaping according to claim 1, wherein the bottom of the negative pressure air box is provided with an air suction connector, the air suction connectors on different negative pressure air boxes are arranged at different length positions, and the air suction connectors are connected with air suction pipes which are used for being connected with a negative pressure air source.
4. The full-automatic conveying line for chicken cutlet reshaping according to claim 1, further comprising machine plates arranged on two sides of the conveying belt, wherein an upper roller and a lower roller are rotatably mounted at two ends of each machine plate respectively, the upper roller is positioned at an outer side position above the lower roller, the conveying belt is wound on the upper roller and the lower roller, and the diameter of the upper roller is smaller than that of the lower roller.
5. The fully automatic conveyor line for chicken cutlet type plastic processing as claimed in claim 4, wherein said top side of said machine plate is provided with inwardly extending baffles, said baffles covering the edge areas of both sides of the conveyor belt.
6. The full-automatic conveying line for chicken cutlet plastic processing according to claim 4, characterized in that a transversely extending support is fixed to the bottom of the negative pressure air box, and two ends of the support are respectively fixed to the machine plates on the same side, so that the negative pressure air box is fixedly mounted.
7. The full-automatic conveying line for chicken cutlet reshaping according to claim 4, wherein gate-shaped frames are respectively arranged at two ends of the top side of the shifting plate, the gate-shaped frames are arranged above the conveying belt in a straddling manner along the width direction of the conveying belt, and the bottom ends of two sides of each gate-shaped frame are fixedly arranged on the top side of the machine plate.
8. The full-automatic conveying line for chicken cutlet reshaping according to claim 1, wherein in a specific application, a feeding end of the conveying belt is butted with a slicing machine, and the shifting plate is arranged adjacent to the slicing machine at the butted transverse position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111059039.7A CN113734772A (en) | 2021-09-10 | 2021-09-10 | Full-automatic conveying line for chicken cutlet shaping processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111059039.7A CN113734772A (en) | 2021-09-10 | 2021-09-10 | Full-automatic conveying line for chicken cutlet shaping processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113734772A true CN113734772A (en) | 2021-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111059039.7A Pending CN113734772A (en) | 2021-09-10 | 2021-09-10 | Full-automatic conveying line for chicken cutlet shaping processing |
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| Country | Link |
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| CN (1) | CN113734772A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2548489A1 (en) * | 1975-02-25 | 1976-08-26 | Toby Enterprises | DEVICE FOR TRANSPORTING A VARIETY OF INDIVIDUAL ITEMS |
| CN203776047U (en) * | 2014-03-27 | 2014-08-20 | 旅顺双岛机械厂 | Shellfish washing machine |
| CN108529183A (en) * | 2018-04-19 | 2018-09-14 | 徐丽亚 | A kind of food lotus root piece Automatic Conveying and adhesion poking device |
| CN108618041A (en) * | 2018-04-19 | 2018-10-09 | 徐丽亚 | A kind of agricultural product carrot piece process automation production line |
| CN210022888U (en) * | 2019-01-31 | 2020-02-07 | 石狮市柯姆龙智能设备有限公司 | Tableware separating slag remover |
| CN210437925U (en) * | 2019-08-12 | 2020-05-01 | 中山市烨昊自动化设备有限公司 | Ultra-narrow slit belt conveying and connecting mechanism |
-
2021
- 2021-09-10 CN CN202111059039.7A patent/CN113734772A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2548489A1 (en) * | 1975-02-25 | 1976-08-26 | Toby Enterprises | DEVICE FOR TRANSPORTING A VARIETY OF INDIVIDUAL ITEMS |
| CN203776047U (en) * | 2014-03-27 | 2014-08-20 | 旅顺双岛机械厂 | Shellfish washing machine |
| CN108529183A (en) * | 2018-04-19 | 2018-09-14 | 徐丽亚 | A kind of food lotus root piece Automatic Conveying and adhesion poking device |
| CN108618041A (en) * | 2018-04-19 | 2018-10-09 | 徐丽亚 | A kind of agricultural product carrot piece process automation production line |
| CN210022888U (en) * | 2019-01-31 | 2020-02-07 | 石狮市柯姆龙智能设备有限公司 | Tableware separating slag remover |
| CN210437925U (en) * | 2019-08-12 | 2020-05-01 | 中山市烨昊自动化设备有限公司 | Ultra-narrow slit belt conveying and connecting mechanism |
Non-Patent Citations (1)
| Title |
|---|
| 纪奎江, 化学工业出版社 * |
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Application publication date: 20211203 |
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| RJ01 | Rejection of invention patent application after publication |