CN113734688A - Efficient blanking device in production process of bamboo-wood composite floor and use method thereof - Google Patents
Efficient blanking device in production process of bamboo-wood composite floor and use method thereof Download PDFInfo
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- CN113734688A CN113734688A CN202110923110.5A CN202110923110A CN113734688A CN 113734688 A CN113734688 A CN 113734688A CN 202110923110 A CN202110923110 A CN 202110923110A CN 113734688 A CN113734688 A CN 113734688A
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- 239000002023 wood Substances 0.000 title claims abstract description 122
- 239000002131 composite material Substances 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 18
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 19
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 19
- 241001330002 Bambuseae Species 0.000 claims abstract description 19
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 19
- 239000011425 bamboo Substances 0.000 claims abstract description 19
- 238000009408 flooring Methods 0.000 claims abstract description 15
- 230000033001 locomotion Effects 0.000 claims abstract description 9
- 230000005484 gravity Effects 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 166
- 238000004140 cleaning Methods 0.000 claims description 32
- 230000000903 blocking effect Effects 0.000 claims description 28
- 230000008093 supporting effect Effects 0.000 claims description 19
- 239000012535 impurity Substances 0.000 claims description 18
- 230000009471 action Effects 0.000 claims description 15
- 238000007790 scraping Methods 0.000 claims description 12
- 230000000670 limiting effect Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000003032 molecular docking Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 5
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B08B1/165—
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- B08B1/20—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0282—Wooden articles, e.g. logs, trunks or planks
Abstract
The invention discloses a high-efficiency blanking device in the production process of a bamboo-wood composite floor, which belongs to the technical field of production of the bamboo-wood composite floor and comprises a rack, a mounting frame and a conveyor, wherein the mounting frame is mounted on the rack; through setting up conveyer cooperation receiver and using, utilize conveying roller, pivot, sprocket and chain cooperation to realize the transport of bamboo wood laminate flooring, utilize the gravity that connects flitch, spring and slide bar cooperation bamboo wood laminate flooring to realize the motion that connects the flitch, and then realize effectively piling up of bamboo wood laminate flooring and use, simple structure, convenient to use effectively promotes bamboo wood laminate flooring's unloading efficiency.
Description
Technical Field
The invention belongs to the technical field of bamboo-wood composite floor production, and particularly relates to an efficient blanking device in a bamboo-wood composite floor production process and a use method thereof.
Background
Along with the rapid development of modern scientific technology and the promotion of aesthetic requirements of modern people, more and more people can use the timber apron when fitment house oneself, especially bamboo wood laminate flooring, and bamboo wood laminate flooring uses the bamboo timber as the main ingredient, and timber is as the auxiliary material, on the basis of wood laminate flooring preparation, adopts modern equipment and advanced technology, through a series of dehumidification, drying, anticorrosive, dampproofing, veneer, high temperature, high pressure, the novel floor that gathers two kinds of raw materials advantages of bamboo, wood that process such as plane light forms.
Present bamboo wood laminate flooring produces and lacks effectual unloading conveyor when the back unloading, and can not be fine when the unloading carry out the high efficiency to bamboo wood laminate flooring and pile up and place, still uses the manual work to pile up and place, and work efficiency is low, and the easy adhesion impurity material in bamboo wood laminate flooring surface after the production, needs later stage clearance, and the function is imperfect.
Disclosure of Invention
The invention aims to provide an efficient blanking device in the production process of a bamboo-wood composite floor and a use method thereof, and aims to solve the problems that an effective blanking conveying device is lacked during blanking after the production of the existing bamboo-wood composite floor, the bamboo-wood composite floor cannot be efficiently stacked and placed during blanking, manual stacking is still used for stacking and placing, the working efficiency is low, impurities are easily adhered to the surface of the produced bamboo-wood composite floor, and the bamboo-wood composite floor needs to be cleaned later and is incomplete in function.
In order to achieve the purpose, the invention provides the following technical scheme: an efficient blanking device in the production process of a bamboo-wood composite floor comprises a rack and a mounting rack arranged on the rack;
the conveyor is arranged on the rack and used for carrying out blanking conveying on the bamboo-wood composite floor produced on the bamboo-wood composite floor production equipment;
the two baffle plates are arranged in the mounting frame through a first regulator arranged on the mounting frame and used for limiting and blocking the bamboo-wood composite floor conveyed by the conveyor to prevent the bamboo-wood composite floor from deviating in the conveying process, and a first roller is arranged on the side surface of the first baffle plate;
the two material cleaning scraping plates are arranged between the conveyors in the rack one above the other and used for cleaning the bamboo-wood composite floor to avoid impurities from adhering to the conveyor, the two material cleaning scraping plates are respectively arranged on opposite surfaces of the two mounting plates, the lower mounting plate is fixed on the rack, the material cleaning scraping plates on the lower mounting plate are level to the conveying plane of the conveyors, and the upper mounting plate is movably arranged on the mounting frame through a second regulator;
and the material receiver is arranged on the rack and used for receiving the bamboo-wood composite floor conveyed by the conveyor to realize orderly stacking.
By adopting the scheme, the conveyor is matched with the material receiver for use, the conveying of the bamboo-wood composite floor is realized by matching the conveying roller, the rotating shaft, the chain wheel and the chain, the material receiving plate is realized by matching the material receiving plate, the spring and the sliding rod with the gravity of the bamboo-wood composite floor, and further, the effective stacking use of the bamboo-wood composite floor is realized, the structure is simple, the use is convenient, the blanking efficiency of the bamboo-wood composite floor is effectively improved, the distance between the two material blocking plates can be adaptively adjusted by the meshing action of the gear and the two racks by arranging the first regulator, the anti-deviation can be realized during the conveying of the bamboo-wood composite floor, the anti-deviation use of the conveying of the bamboo-wood composite floor with different widths can be simultaneously realized, the application range is wide, the regulation is convenient, the second regulator is arranged, and the upper and lower position regulation of the material cleaning scraper plate above the second regulator is driven by the rotation of the screw rod, can satisfy in the clear material of bamboo wood laminate flooring to different thickness and use, can scrape the material clearance to bamboo wood laminate flooring's surface, avoid the adhesion of impurity material, just realize the clearance during the unloading, promote work efficiency, and the cooperation fan further extracts the impurity material, promote the clearance effect, form switch cooperation motor one and motor three and connect the flitch to use through setting up, can make motor one stop transport when bamboo wood laminate flooring piles up to connecing the flitch to contact with travel switch, motor three drives connects the material seat to rotate the quarter angle, thereby realize that bamboo wood laminate flooring's high-efficient unloading in succession uses, perfect function diversity.
In the above scheme, it should be noted that the first motor, the second motor, the third motor and the fan are all electrically connected to an external power supply.
As a preferred embodiment, the conveyor comprises a plurality of rotating shafts rotatably mounted on a frame, a conveying roller fixedly mounted on the rotating shafts, a second motor mounted on one side surface of the frame and having an output shaft connected with one end of one of the rotating shafts, and chain wheels mounted on the ends of the plurality of rotating shafts, wherein the plurality of chain wheels are in transmission connection through chains.
As a preferred embodiment, the first regulator comprises a third motor installed inside the mounting frame, a gear installed on an output shaft of the third motor, two racks connected with the gear in an meshed mode and arranged on two sides of the gear, and a connecting rod installed on the racks, wherein the bottom end of the connecting rod penetrates through a channel formed in the mounting frame and is fixedly connected with the upper surface of the material baffle, a supporting plate is installed on the upper surface of the material baffle, a trapezoidal block is fixed on the upper surface of the supporting plate, the trapezoidal block is slidably installed inside a trapezoidal groove formed in the inner wall of the mounting frame, and a supporting unit used for supporting the racks is installed on the mounting frame.
As a preferred embodiment, the supporting unit comprises a guide block installed on the side surface of the rack, the guide block is slidably installed on the outer surface of the guide rod, the guide rod is installed on the inner wall of the supporting seat, and the supporting seat is installed on the mounting frame.
As a preferred embodiment, the second regulator includes a fixing plate installed on the right side surface of the mounting frame, a screw thread installed on the fixing plate, and a turntable installed on the top end of the screw thread, the bottom end of the screw thread is rotatably connected with the mounting plate above the screw thread, telescopic rods are fixed on the front side and the rear side of the lower surface of the fixing plate, and the bottom end of the telescopic rod is fixedly connected with the mounting plate above the telescopic rods.
As a preferred embodiment, two the mounting panel opposite face all is fixed with the cover of bleeding, install in the frame and gather materials case and fan, the air-supply line of fan is linked together with two covers of bleeding through two communicating pipes one, the play tuber pipe of fan is linked together with the case that gathers materials, the left surface of the case that gathers materials is seted up the air outlet and is just installed the filter screen through the fixed knot to the position of air outlet, clear material scraper blade below is installed in the frame and is connect the material cover, connect and install on the material cover communicating pipe two and run through the frame and gather materials the case and be linked together communicating through communicating pipe two.
As a preferred embodiment, the receiver is including setting up the material receiving seat in the frame top, connect the output shaft fixed connection of material receiving seat lower surface and motor one, a motor fixed mounting is in the frame, connect and seted up four holding tanks on the material receiving seat, and the bottom surface mounting has the travel switch with motor one and two electric connection of motor in the holding tank, and installs through the elastic unit in the holding tank and connect the flitch, the elastic unit is assembled to be used for can order about when bamboo wood composite floor falls on connecing the flitch and connect flitch downstream to the cooperation forms the switch and realizes connecing the material receiving seat to rotate the quarter angle, and two stop motion of motor are carried when connecing the material receiving seat to rotate simultaneously.
As a preferred embodiment, the elastic unit includes four slide bars and a spring sleeved outside the slide bars, the four slide bars respectively slide through four corners of the material receiving plate and are connected with the material receiving seat and the inner bottom surface of the accommodating groove, and two ends of the spring are respectively fixedly connected with the lower surface of the material receiving plate and the inner bottom surface of the accommodating groove.
As a preferred embodiment, a support ring is installed at a position, which is right opposite to the material receiving seat, on the machine frame, a plurality of second rollers are installed on the upper surface of the support ring in an annular array, and the wheels of the second rollers are attached to the lower surface of the material receiving seat.
A use method of an efficient blanking device in the production process of a bamboo-wood composite floor comprises the following steps:
s1, firstly, placing the rack at a discharge port of bamboo-wood composite floor production equipment, adjusting the distance between the two material blocking plates according to the width of the bamboo-wood composite floor, starting a second motor to drive a gear to rotate during adjustment, driving the two racks to move relatively under the meshing action of the gear and the two racks, driving the two material blocking plates to approach each other through the two connecting rods when the two material blocking plates approach each other relatively, driving the two material blocking plates to move away from each other through the two connecting rods when the two material blocking plates are away from each other relatively, and stopping the second motor when the distance between the right ends of the two material blocking plates is adjusted to be slightly larger than the width of the bamboo-wood composite floor;
s2, adjusting the upper material cleaning scraper blade according to the thickness of the bamboo-wood composite floor, rotating the turntable to drive the screw rod to rotate, driving the upper mounting plate to drive the upper material cleaning scraper blade to move up and down under the limiting and supporting effect of the telescopic rod, and adjusting the upper material cleaning scraper blade to be level with the upper surface of the bamboo-wood composite floor;
s3, a rotating shaft is driven to rotate by a second starting motor, a plurality of conveying rollers are driven to rotate under the action of a chain wheel and a chain, conveying of the bamboo-wood composite floor is achieved, deviation of the bamboo-wood composite floor during conveying is prevented under the action of two material blocking plates, in the process, two material cleaning scraping plates are attached to the upper side face and the lower side face of the bamboo-wood composite floor for scraping, redundant adhered material impurities are scraped and cleaned, the material impurities enter a material collecting box through a material receiving cover, a fan is started to clean the surface of the bamboo-wood composite floor after the material cleaning scraping plates are scraped and cleaned through an air suction cover again, the extracted material impurities enter the material collecting box, and air is exhausted after passing through a filter screen;
s4, the bamboo-wood composite floor conveyed by the conveying roller falls into the material receiving plate opposite to the conveying roller, the spring is compressed due to the fact that the gravity of the bamboo-wood composite floor is matched with the elasticity of the spring, and then a plurality of bamboo-wood composite floors can be orderly stacked on the material receiving plate.
Compared with the prior art, the invention has the beneficial effects that:
the efficient blanking device in the production process of the bamboo-wood composite floor and the use method thereof are used by arranging the conveyor to be matched with the material receiver, the conveying of the bamboo-wood composite floor is realized by matching the conveying roller, the rotating shaft, the chain wheel and the chain, the movement of the material receiving plate is realized by matching the material receiving plate, the spring and the sliding rod with the gravity of the bamboo-wood composite floor, so that the effective stacking use of the bamboo-wood composite floor is realized, the structure is simple, the use is convenient, and the blanking efficiency of the bamboo-wood composite floor is effectively improved;
the efficient blanking device in the production process of the bamboo-wood composite floor and the use method thereof have the advantages that the first regulator is arranged, the distance between the two material blocking plates can be adaptively regulated by utilizing the meshing action of the gear and the two racks, the bamboo-wood composite floor can be prevented from deviating during conveying, the conveying and deviation preventing use of the bamboo-wood composite floors with different widths is met, the application range is wide, and the regulation is convenient;
according to the efficient blanking device in the production process of the bamboo-wood composite floor and the use method of the efficient blanking device, the second regulator is arranged, the screw rod is used for rotating to drive the material cleaning scraper plate above the second regulator to perform vertical position adjustment, the purpose of cleaning bamboo-wood composite floors with different thicknesses can be met, the surface of the bamboo-wood composite floor can be cleaned by scraping, the adhesion of foreign materials is avoided, the cleaning is realized during blanking, the working efficiency is improved, the foreign materials are further extracted by matching with a fan, and the cleaning effect is improved;
according to the efficient blanking device in the production process of the bamboo-wood composite floor and the use method of the efficient blanking device, the switch is formed through setting to be matched with the motor I, the motor III and the material receiving plate for use, when the bamboo-wood composite floor is stacked to the material receiving plate and contacted with the travel switch, the motor I stops conveying, the motor III drives the material receiving seat to rotate by a quarter angle, and therefore efficient continuous blanking of the bamboo-wood composite floor is achieved, and functional diversity is perfected.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic structural view of the frame of the present invention;
FIG. 4 is a schematic view of the conveyor of the present invention;
FIG. 5 is a schematic diagram of a first regulator according to the present invention;
FIG. 6 is a schematic structural diagram of a second regulator according to the present invention;
FIG. 7 is a schematic view of the structure of the receiver of the present invention.
In the figure: 1. a frame; 2. a mounting frame; 3. a conveyor; 4. a striker plate; 5. a first regulator; 6. mounting a plate; 7. a material cleaning scraper plate; 8. a second regulator; 9. a material receiver; 10. a first motor; 11. a rotating shaft; 12. a conveying roller; 13. a second motor; 14. a sprocket; 15. a chain; 16. a first roller; 17. a third motor; 18. a gear; 19. a rack; 20. a connecting rod; 21. a support plate; 22. a trapezoidal block; 23. a guide block; 24. a guide bar; 25. a supporting seat; 26. a fixing plate; 27. a lead screw; 28. a turntable; 29. a telescopic rod; 30. a material collecting box; 31. a fan; 32. a first communicating pipe; 33. an air extraction hood; 34. filtering with a screen; 35. a support ring; 36. a second roller; 37. a material receiving plate; 38. a slide bar; 39. a spring; 40. a travel switch; 41. a receiving seat; 42. a material receiving cover; 43. and a second communicating pipe.
Detailed Description
The present invention will be further described with reference to the following examples.
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple modifications of the method of the present invention based on the concept of the present invention are within the scope of the claimed invention.
Referring to fig. 1-7, the invention provides an efficient blanking device in a bamboo-wood composite floor production process, which comprises a frame 1 and a mounting frame 2 mounted on the frame 1.
Two material baffle plates 4 are arranged in the mounting frame 2 through a regulator I5 arranged on the mounting frame 2 and used for limiting and blocking the bamboo-wood composite floor conveyed by the conveyor 3 and preventing the deviation in the conveying process, a roller I16 is arranged on the side surface of the material baffle plate 4, the regulator I5 comprises a motor III 17 arranged in the mounting frame 2, a gear 18 arranged on an output shaft of the motor III 17, two racks 19 which are mutually meshed and connected with the gear 18 and are arranged on two sides of the gear 18, a connecting rod 20 arranged on the racks 19, the bottom end of the connecting rod 20 penetrates through a channel formed in the mounting frame 2 and is fixedly connected with the upper surface of the material baffle plate 4, a support plate 21 is arranged on the upper surface of the material baffle plate 4, a trapezoidal block 22 is fixed on the upper surface of the support plate 21, the trapezoidal block 22 is slidably arranged in a trapezoidal groove formed in the inner wall of the mounting frame 2, a support unit used for supporting the racks 19 is arranged on the mounting frame 2, the meshing action of the gear 18 and the two racks 19 is matched with the connecting action of the connecting rod 20 to realize the relative motion of the two striker plates 4, so that the distance between the two striker plates 4 is adjusted, the bamboo-wood composite floor is suitable for being used for preventing deviation of bamboo-wood composite floors with different widths, and the application range is wide.
The supporting unit comprises a guide block 23 arranged on the side face of the rack 19, the guide block 23 is slidably arranged on the outer surface of a guide rod 24, the guide rod 24 is arranged on the inner wall of a supporting seat 25, the supporting seat 25 is arranged on the mounting frame 2, the rack 19 can be supported by the guide block 23 matched with the guide rod 24, the rack 19 cannot shake or tilt during movement, and the stability of movement is guaranteed.
Two clear material scraper blades 7, one on the other set up between 1 inside conveyer 3 in frame, a be used for clearing up bamboo wood composite floor and avoid the impurity adhesion, two clear material scraper blades 7 are installed respectively in the opposite face of two mounting panels 6, wherein the mounting panel 6 of below fixes clear material scraper blade 7 on frame 1 and on mounting panel 6 of below and conveyer 3's transport plane is equal mutually, the mounting panel 6 of top passes through two 8 mobile installations of regulator on mounting bracket 2, two 8 fixed plates 26 including installing at the mounting bracket 2 right flank of regulator, screw 27 on fixed plate 26 is installed to the screw thread, install the carousel 28 on screw 27 top, rotate between screw 27's bottom and the mounting panel 6 of top and be connected, telescopic link 29 all is fixed with to both sides around fixed plate 26 lower surface, fixed connection between 29's bottom of telescopic link and the mounting panel 6 of top, utilize the spacing of screw 27 normal running fit telescopic link 29 to make the mounting panel 6 up-and down motion stability of top more Good, and meet the use in the bamboo-wood composite floor of different thickness, guarantee the clear material effect of scraping.
The opposite faces of the two mounting plates 6 are respectively fixed with an air suction cover 33, the rack 1 is provided with a material collecting box 30 and a fan 31, an air inlet pipe of the fan 31 is communicated with the two air suction covers 33 through two communicating pipes 32, an air outlet pipe of the fan 31 is communicated with the material collecting box 30, the left side face of the material collecting box 30 is provided with an air outlet, and a filter screen 34 is arranged at the position right opposite to the air outlet through a fixing buckle, a material receiving cover 42 is arranged below the material cleaning scraper 7 in the rack 1, the material receiving cover 42 is provided with a communicating pipe 43, the communicating pipe 43 penetrates through the rack 1 and is communicated with the material collecting box 30, impurities can be extracted again from the bamboo-wood composite floor cleaned by the cleaning scraper 7 by installing the fan 31 and matching the air suction cover 33, the cleaning effect is improved, the filter screen 34 can be matched to be used in an environment where the impurities can be prevented from being discharged, and the protection effect is good.
The material receiving device 9 is arranged on the rack 1 and used for receiving and orderly stacking the bamboo-wood composite floor conveyed by the conveyor 3, the material receiving device 9 comprises a material receiving seat 41 arranged above the rack 1, the lower surface of the material receiving seat 41 is fixedly connected with an output shaft of a motor I10, the motor I10 is fixedly arranged on the rack 1, four accommodating grooves are formed in the material receiving seat 41, a travel switch 40 electrically connected with the motor I10 and a motor II 13 is installed on the inner bottom surface of each accommodating groove, a material receiving plate 37 is installed in each accommodating groove through an elastic unit, each elastic unit is assembled to drive the material receiving plate 37 to move downwards when the bamboo-wood composite floor falls on the material receiving plate 37, the bamboo-wood composite floor is matched with a forming switch to realize that the material receiving seat 41 rotates by a quarter angle, meanwhile, the motor II 13 stops moving and conveying when the material receiving seat 41 rotates, and the travel switch 40 is matched with the motor I10 and the motor III 17 to be practical, the material receiving plate 37 can be guaranteed to stop conveying when moving to be in contact with the travel switch 40, and the material receiving seat 41 can rotate by a quarter angle, so that continuous and efficient operation is realized.
The elastic unit comprises four sliding rods 38 and springs 39 sleeved outside the sliding rods 38, the four sliding rods 38 respectively penetrate through four corners of the material receiving plate 37 in a sliding mode and are connected with the material receiving seat 41 and the inner bottom surface of the accommodating groove, two ends of each spring 39 are respectively fixedly connected with the lower surface of the material receiving plate 37 and the inner bottom surface of the accommodating groove, the material receiving plate 37 is enabled to have good motion stability by the aid of support of the springs 39 matched with the sliding rods 38, and the bamboo-wood composite floor can be guaranteed to be orderly stacked and stored.
The support ring 35 is installed on the rack 1 at a position opposite to the material receiving seat 41, the upper surface of the support ring 35 is provided with a plurality of second rollers 36 in an annular array, the wheels of the second rollers 36 are attached to the lower surface of the material receiving seat 41, the stability of the rotation process of the material receiving seat 41 can be ensured by the aid of the second rollers 36 matched with the support ring 35, and the inclination phenomenon cannot occur.
A use method of an efficient blanking device in the production process of a bamboo-wood composite floor comprises the following steps:
s1, firstly, the rack 1 is placed at a discharge hole of the bamboo-wood composite floor production equipment, the distance between the two material blocking plates 4 is adjusted according to the width of the bamboo-wood composite floor, the second motor 13 is started to drive the gear 18 to rotate during adjustment, the two racks 19 are driven to move relatively under the meshing action of the gear 18 and the two racks 19, the two material blocking plates 4 are driven to approach each other through the two connecting rods 20 when the two material blocking plates are relatively approached, the two material blocking plates 4 are driven to move away from each other through the two connecting rods 20 when the two material blocking plates are relatively far away, and the second motor 13 can be stopped when the distance between the right ends of the two material blocking plates 4 is adjusted to be slightly larger than the width of the bamboo-wood composite floor;
s2, adjusting the upper material cleaning scraper 7 according to the thickness of the bamboo-wood composite floor, rotating the turntable 28 to drive the screw 27 to rotate, driving the upper mounting plate 6 to drive the upper material cleaning scraper 7 to move up and down under the limiting and supporting effect of the telescopic rod 29, and adjusting until the upper material cleaning scraper 7 is level with the upper surface of the bamboo-wood composite floor;
s3, a second starting motor 13 drives a rotating shaft 11 to rotate, a plurality of conveying rollers 12 are driven to rotate under the action of a chain wheel 14 and a chain 15, conveying of the bamboo-wood composite floor is achieved, deviation of the bamboo-wood composite floor during conveying is prevented under the action of two material blocking plates 4, two material cleaning scraping plates 7 are attached to the upper side face and the lower side face of the bamboo-wood composite floor to scrape materials simultaneously, redundant adhered material impurities are scraped and cleaned, the material impurities enter a material collecting box 30 through a material receiving cover 42, meanwhile, a fan 31 is started to clean the surface of the bamboo-wood composite floor, which is scraped and cleaned by the material cleaning scraping plates 7, of the fan 31 again, the extracted material impurities enter the material collecting box 30, and gas is discharged after passing through a filter screen 34;
s4, the bamboo-wood composite floor that conveying roller 12 carried falls into on the flitch 37 that connects relative with conveying roller 12, because the action of gravity of bamboo-wood composite floor makes spring 39 receive the compression with spring 39 elasticity, and then make a plurality of bamboo-wood composite floor can pile up in order on connecing flitch 37, can control motor two 13 to stop transport work when connecing flitch 37 to contact with travel switch 40, and control motor three 17 starts to drive connects material seat 41 to rotate ninety degrees, make next connects flitch 37 to rotate ninety degrees, then start motor two 13 carries out the operation of carrying.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high-efficient unloader in bamboo wood laminate flooring production process which characterized in that: comprises a frame (1) and a mounting rack (2) arranged on the frame (1);
the conveyor (3) is arranged on the rack (1) and is used for carrying out blanking conveying on the bamboo-wood composite floor produced on the bamboo-wood composite floor production equipment;
the two material blocking plates (4) are arranged in the mounting frame (2) through a first regulator (5) arranged on the mounting frame (2) and used for limiting and blocking the bamboo-wood composite floor conveyed by the conveyor (3) and preventing deviation in the conveying process, and first rollers (16) are arranged on the side surfaces of the material blocking plates (4);
the two material cleaning scrapers (7) are arranged between the conveyors (3) in the rack (1) one on the other and used for cleaning the bamboo-wood composite floor to avoid the adhesion of impurities, the two material cleaning scrapers (7) are respectively arranged on opposite surfaces of the two mounting plates (6), the mounting plate (6) below is fixed on the rack (1), the material cleaning scrapers (7) on the mounting plate (6) below are flush with the conveying plane of the conveyors (3), and the mounting plate (6) above is movably arranged on the mounting frame (2) through a second regulator (8);
and the material receiver (9) is arranged on the rack (1) and used for receiving the bamboo-wood composite floor conveyed by the conveyor (3) to realize orderly stacking.
2. The high-efficient unloader in bamboo-wood composite floor production process of claim 1, its characterized in that: the conveyor (3) comprises a plurality of rotating shafts (11) rotatably mounted on the rack (1), conveying rollers (12) fixedly mounted on the rotating shafts (11), a second motor (13) which is mounted on one side surface of the rack (1) and has an output shaft connected with one end of the rotating shaft (11), and chain wheels (14) mounted on the ends of the rotating shafts (11), wherein the chain wheels (14) are in transmission connection through chains (15).
3. The high-efficient unloader in bamboo-wood composite floor production process of claim 1, its characterized in that: regulator one (5) including installing motor three (17) inside mounting bracket (2), install gear (18) on motor three (17) output shaft, be connected and set up two rack (19) in gear (18) both sides with gear (18) intermeshing, install connecting rod (20) on rack (19), the bottom of connecting rod (20) is passed the passageway of seting up on mounting bracket (2) and is connected with the last fixed surface of striker plate (4), the last surface mounting of striker plate (4) has backup pad (21), the last fixed surface of backup pad (21) has trapezoidal piece (22), trapezoidal piece (22) slidable mounting is inside the dovetail groove of seting up at mounting bracket (2) inner wall, install the support element who is used for supporting rack (19) on mounting bracket (2).
4. The high-efficient unloader in bamboo-wood composite floor production process of claim 3, its characterized in that: the supporting unit comprises a guide block (23) arranged on the side face of the rack (19), the guide block (23) is slidably arranged on the outer surface of a guide rod (24), the inner wall of a supporting seat (25) is arranged on the guide rod (24), and the supporting seat (25) is arranged on a mounting frame (2).
5. The high-efficient unloader in bamboo-wood composite floor production process of claim 1, its characterized in that: regulator two (8) are including installing fixed plate (26) at mounting bracket (2) right flank, lead screw (27) on fixed plate (26) are installed to the screw thread, install carousel (28) on lead screw (27) top, rotate between the bottom of lead screw (27) and the mounting panel (6) of top and be connected, both sides all are fixed with telescopic link (29) around fixed plate (26) lower surface, fixed connection between the bottom of telescopic link (29) and the mounting panel (6) of top.
6. The high-efficient unloader in bamboo-wood composite floor production process of claim 1, its characterized in that: two mounting panel (6) opposite face all is fixed with suction hood (33), install collection workbin (30) and fan (31) on frame (1), the air-supply line of fan (31) is linked together through two communicating pipe (32) and two suction hoods (33), the play tuber pipe of fan (31) is linked together with collection workbin (30), the left surface of collection workbin (30) has been seted up the air outlet and has been just installed filter screen (34) through the fixed knot to the position of air outlet, clear material scraper blade (7) below is installed and is connect material cover (42) in frame (1), connect to install on material cover (42) and run through frame (1) and be linked together with collection workbin (30) communicating pipe two (43) and communicating pipe two (43).
7. The high-efficient unloader in bamboo-wood composite floor production process of claim 2, its characterized in that: receiver (9) including setting up material receiving seat (41) in frame (1) top, material receiving seat (41) lower surface and the output shaft fixed connection of motor (10), motor (10) fixed mounting is in frame (1), four holding tanks have been seted up on material receiving seat (41), and in the holding tank bottom surface install with motor (10) and two (13) electric connection's of motor travel switch (40), and install material receiving plate (37) through the elastic element in the holding tank, the elastic element is assembled and can order about material receiving plate (37) downstream for being used for when bamboo wood composite floor falls on material receiving plate (37) to the cooperation forms the switch and realizes material receiving seat (41) rotation quarter angle, and material receiving seat (41) rotates the time motor two (13) stop motion transport simultaneously.
8. The high-efficient unloader in bamboo-wood composite floor production process of claim 7, its characterized in that: the elastic unit comprises four sliding rods (38) and springs (39) sleeved outside the sliding rods (38), the four sliding rods (38) respectively penetrate through four corners of the material receiving plate (37) in a sliding mode and are connected with the material receiving seat (41) and the inner bottom surface of the accommodating groove, and two ends of each spring (39) are fixedly connected with the lower surface of the material receiving plate (37) and the inner bottom surface of the accommodating groove.
9. The high-efficient unloader in bamboo-wood composite floor production process of claim 7, its characterized in that: support ring (35) is installed to the position that is just docking material seat (41) on frame (1), the upper surface of support ring (35) is annular array and installs a plurality of gyro wheel two (36), the wheel body of gyro wheel two (36) is laminated mutually with the lower surface that connects material seat (41).
10. The use method of the efficient blanking device in the production process of the bamboo-wood composite floor as claimed in any one of claims 1 to 9 is characterized by comprising the following steps:
s1, firstly, the rack (1) is placed at a discharge hole of bamboo-wood composite floor production equipment, the distance between the two material blocking plates (4) is adjusted according to the width of the bamboo-wood composite floor, a second motor (13) is started to drive the gear (18) to rotate during adjustment, the two racks (19) are driven to move relatively under the meshing action of the gear (18) and the two racks (19), the two material blocking plates (4) are driven to approach each other through the two connecting rods (20) when the two material blocking plates are relatively approached, the two material blocking plates (4) are driven to separate from each other through the two connecting rods (20) when the two material blocking plates are relatively far away, and the second motor (13) can be stopped when the distance between the right ends of the two material blocking plates (4) is adjusted to be slightly larger than the width of the bamboo-wood composite floor;
s2, adjusting the upper material cleaning scraper (7) according to the thickness of the bamboo-wood composite floor, rotating the turntable (28) to drive the screw rod (27) to rotate, driving the upper mounting plate (6) to drive the upper material cleaning scraper (7) to move up and down under the limiting and supporting effect of the telescopic rod (29), and adjusting the upper material cleaning scraper (7) to be level with the upper surface of the bamboo-wood composite floor;
s3, a second starting motor (13) drives a rotating shaft (11) to rotate, a plurality of conveying rollers (12) are driven to rotate under the action of a chain wheel (14) and a chain (15), conveying of the bamboo-wood composite floor is achieved, deviation of the bamboo-wood composite floor during conveying is prevented under the action of two material blocking plates (4), two material cleaning scraping plates (7) are attached to the upper side face and the lower side face of the bamboo-wood composite floor to scrape materials simultaneously, redundant adhered material impurities are scraped and cleaned, the material impurities enter a material collecting box (30) through a material collecting cover (42), a fan (31) is started to clean the surface of the bamboo-wood composite floor, which is scraped and cleaned by the material cleaning scraping plates (7), again through an air suction cover (33), the extracted material impurities enter the material collecting box (30), and air is discharged after passing through a filter screen (34);
s4, the bamboo-wood composite floor that conveying roller (12) were carried falls into and connects on flitch (37) relative with conveying roller (12), because the action of gravity of bamboo-wood composite floor makes spring (39) receive the compression by cooperation spring (39) elasticity, and then make a plurality of bamboo-wood composite floor can pile up in order on connecing flitch (37), can control motor two (13) to stop transport work when connecing flitch (37) to move to contact with travel switch (40), and control motor three (17) start-up drive connects material seat (41) to rotate ninety degrees, make next connect flitch (37) to rotate ninety degrees, then start motor two (13) carry out the operation of carrying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110923110.5A CN113734688A (en) | 2021-08-12 | 2021-08-12 | Efficient blanking device in production process of bamboo-wood composite floor and use method thereof |
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| CN202110923110.5A CN113734688A (en) | 2021-08-12 | 2021-08-12 | Efficient blanking device in production process of bamboo-wood composite floor and use method thereof |
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Application publication date: 20211203 |