CN113733426B

CN113733426B - Processing equipment for molded custom resin tiles

Info

Publication number: CN113733426B
Application number: CN202111069342.5A
Authority: CN
Inventors: 朱金旺; 朱金辉
Original assignee: Foshan Yuehao Building Materials Technology Co ltd
Current assignee: Foshan Yuehao Building Materials Technology Co ltd
Priority date: 2021-09-13
Filing date: 2021-09-13
Publication date: 2023-05-23
Anticipated expiration: 2041-09-13
Also published as: CN113733426A

Abstract

The invention aims to disclose a processing device after molding a customized resin tile, which comprises a processing duct, a refrigerating compressor unit and an electric heating unit, wherein a processing production line and a recovery production line are respectively arranged inside and outside the processing duct to respectively form closed loop circulation motion, a processing channel penetrating front and back is arranged on the processing duct, the processing production line penetrates through the processing channel, the recovery production line is arranged below the processing production line, the resin tile is clamped on the processing production line, and two sides of the processing production line are in contact with the inner wall of the processing channel. The advantages are that: the invention adopts a hot melting mode to treat the burr edge after cutting treatment, and simultaneously adopts a rapid melting and rapid cooling mode, thereby having excellent edging effect compared with the traditional polishing mode and being beneficial to maintaining the beautiful appearance and the integrity of the product.

Description

Processing equipment for molded custom resin tiles

Technical Field

The invention belongs to the technical field of resin tiles, and particularly relates to processing equipment for a custom-made resin tile after molding.

Background

The resin tile is divided into a natural resin tile and a synthetic resin tile, the resin tile which is commonly called as a synthetic resin tile in the market, ASA with the effective width within 1.5 meters is a terpolymer composed of acrylonitrile, styrene and acrylic rubber, and the synthetic resin tile has the advantages of lasting color, light weight, self-water resistance, toughness, heat preservation, heat insulation, sound insulation, corrosion resistance, wind resistance, vibration resistance, hail resistance, stain resistance, environmental protection, fire resistance, insulation, convenient installation and the like.

The processing and production of the resin tile comprise six steps, namely mixing, feeding, extruding, forming, cutting and checking, wherein burrs are required to be processed when the resin tile is processed into a factory form, the parts are often manually operated by a plurality of people, the resin tile is tedious and easy to damage, in addition, burrs at the edges are only reduced even if the resin tile is polished and cut, the operation of the resin tile per se can produce similar burrs during polishing operation, the resin tile is not completely ideal, and the consistency of products is poor.

To this end, we propose a custom made processing apparatus after resin tile molding to solve the above problems.

Disclosure of Invention

The invention aims to solve the problems, and provides processing equipment for the molded custom resin tile, which is favorable for maintaining the beautiful appearance and the integrity of products, and solves the problem of burrs at the edges of the resin tile.

In order to achieve the above purpose, the present invention adopts the following technical scheme: the device comprises a processing duct, a refrigerating compressor unit and an electric heating unit, wherein a processing channel penetrating front and back is arranged in the processing duct, a processing production line is arranged in the processing channel, the processing production line penetrates through the processing channel, a recovery production line is arranged below one end of the processing production line, a clamping mechanism is arranged on the processing production line, a first mounting groove and a second mounting groove are sequentially formed in the inner wall of the processing channel along the conveying direction, a heating plate is arranged in the first mounting groove, a cooling plate is arranged in the second mounting groove, the heating plate is connected with the electric heating unit, and the cooling plate is connected with the refrigerating compressor unit; the scraping device is further arranged between the first mounting groove and the second mounting groove, and a plurality of embedded openings are formed in the side face of the processing production line.

Further, the structure of hot plate and cooling plate is the same, and both structures include: the device comprises a fixed frame, a telescopic rod arranged on the back surface of the fixed frame and a contact plate arranged on the front surface of the fixed frame; the inside water storage chamber that is equipped with of fixed frame, the fixed frame back is equipped with sealed baffle with the position that corresponds of water storage chamber, contact plate and baffle seal the water storage chamber, fixedly connected with feed liquor pipe and drain pipe on the baffle, feed liquor pipe and drain pipe on the hot plate are connected with electric heating unit respectively, feed liquor pipe and drain pipe on the cooling plate are connected with refrigerating compressor unit respectively.

Further, the heat conducting fin is arranged in the water storage cavity of the heating plate and is connected with the contact plate in a clamping mode, and the shape of the heat conducting fin is wave-shaped.

Further, the clamping mechanism includes: the fixing plate is fixed on the processing production line, and the clamping plate is hinged with one end of the fixing plate through a rotating shaft, and rubber soft molds are respectively arranged on the clamping plate and the fixing plate.

Further, the outer side face of the opening end of the clamping plate is provided with an arc chamfer.

Further, the inner top of the processing channel is vertically provided with a plurality of telescopic columns, the bottoms of the telescopic columns are provided with rolling balls and arc-shaped elastic sheets, and the rolling balls and the arc-shaped elastic sheets are used for gradually compacting the clamping plates.

Further, the exit of processing way is equipped with the fixed column, be equipped with the hook plate on the fixed column, one side that the hook plate corresponds with the cardboard is equipped with the trip, one side that the hook plate is towards processing way is equipped with the trip, the trip can be colluded the cardboard and overturn.

Further, the processing duct is fixed on a base, a stripping device is further fixedly arranged on the base, and the stripping device is arranged on one side of an outlet of the processing production line and used for stripping the resin tiles from the processing production line to the recovery production line.

Further, the peeling apparatus includes: the fixed seat and establish the pivot on the fixed seat, be equipped with cog and pushing rod in the pivot, the cog cooperatees with inlaying the mouth, the pushing rod is established in the upper portion of pivot.

Further, the scraping device comprises: the telescopic device is provided with a scraper and an air blowing device.

Compared with the prior art, the processing equipment for the custom made resin tile after molding has the advantages that:

1. according to the invention, the edges at two sides of the resin tile are heated through the heating plate, redundant leftover materials and burrs are scraped through the scraping device after the resin tile is heated, and the processed resin tile is cooled through the cooling plate, so that the resin tile is automatically deburred, and meanwhile, the contact action of the resin tile on the heating plate is realized by controlling the moving speed of the processing production line: the contact moment is gradually and slowly passed through, and then quickly passed through the scraper of the scraping device to form smooth surface on the cut so as to make the outer edge of the product smoother.

2. According to the invention, through the cooperation of the processing production line, the telescopic column and the clamping plate, the continuous movement and speed change of the processing production line are utilized, so that the clamping mechanism is always in a tightly closed state when heating, deburring and cooling are performed, and the clamping plate is hooked and turned over through the hook plate after the resin tile is cooled, so that the resin tile is in a loose state, and the clamping and loosening of the resin tile during processing are realized, thereby greatly reducing the working procedures of manual operation, and being efficient and convenient.

3. According to the invention, the resin tile in a loose state is pushed onto the recovery production line through the stripping device, so that the resin tile with the cut burrs is automatically recovered, and the stripping device is matched with the embedded opening on the processing production line through the embedded teeth to drive the pushing rod on the stripping device to push the material, so that the speed of the stripping device is consistent with that of the processing production line during pushing, the stripping device can adapt to the running speeds of different processing production lines, the pushing accuracy is improved, and the problem of inaccurate pushing when the speed of the processing production line fluctuates is avoided.

Drawings

FIG. 1 is a schematic diagram of a custom made resin tile processing apparatus according to the present invention;

FIG. 2 is a vertical cut cross-sectional view of FIG. 1;

FIG. 3 is another view angle schematic of FIG. 1;

FIG. 4 is a schematic view of the scraping device of FIG. 2;

FIG. 5 is a schematic view of the structure of a heating plate in the processing equipment after the custom resin tile is molded;

FIG. 6 is an exploded view of FIG. 5;

FIG. 7 is an enlarged view of a portion of FIG. 2 at A;

fig. 8 is a partial enlarged view at B in fig. 2.

Detailed Description

The invention provides processing equipment for a custom resin tile after molding, which is used for making the purposes, technical schemes and effects of the invention clearer and clearer, and is further described in detail below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.

The invention provides processing equipment after molding of a customized resin tile, which is shown in fig. 1-8, and comprises a processing duct 1, a refrigeration compressor unit 2 and an electric heating unit 3, wherein a processing production line 4 is arranged in the processing duct 1, a processing channel 6 penetrating front and back is arranged on the processing duct 1, the processing production line 4 penetrates through the processing channel 6, a clamping mechanism 41 is arranged on the processing production line 4, a first mounting groove 70 and a second mounting groove 80 are sequentially arranged on the inner wall of the processing channel 6 along the conveying direction, a heating plate 7 is arranged in the first mounting groove 70, a cooling plate 8 is arranged in the second mounting groove 80, the heating plate 7 is connected with the electric heating unit 3, and the cooling plate 8 is connected with the refrigeration compressor unit 2; the utility model provides a processing production line, including processing production line 4, first mounting groove 70 and second mounting groove 80, still be equipped with scraping device 9 between the first mounting groove 70 and the second mounting groove 80, the side of processing production line 4 is equipped with a plurality of inlays mouthful 42, heats heating board 7 through electric heater unit 3, cools off cooling board 8 through refrigerating compressor unit 2, in this embodiment first mounting groove 70, second mounting groove 80, cooling board 8, heating board 7 and scraping device 9 symmetry respectively establish on the both sides face of processing way 6, and during operation heating board 7 is first contacted and is heated with the resin tile both sides burr of centre gripping on fixture 41, cuts the burr after the heating through scraping device, and then quick sealing is carried out through cooling board 8 to accomplish the banding operation after the cutting, can clear away the both sides burr of resin tile, cuts through the scraper of scraping device 9 and forms smooth surface, makes the outer fringe department of product smoother, and through cooling board 8 cooling setting the resin tile after the processing, prevents the resin tile from excessively deforming, also makes the resin tile can be quick cool off on processing production line 4, realizes taking out from fixture 41 fast.

In this embodiment, the scraping device 9 includes: the telescopic device 91, establish scraper 92 and the blowing device 93 on the telescopic device 91, telescopic device 91 drives scraper 92 and blowing device 93 and carries out telescopic motion, pushes away scraper 92 and blowing device 93 to the resin tile that has heated through hot plate 7, drives the resin tile through processing line 4 and moves to scraper 92 department, scraper 92 carries out the burr excision to the resin tile, is stained with on scraper 92 for preventing the resected burr, and blowing device 93 starts to blow down the burr that scraper 92 cut in the waste recovery device that the scraper 92 below set up, carries out centralized processing to the burr waste material that cuts, through adjusting telescopic motion of telescopic device 91, and then drives scraper 92 and carry out telescopic motion, has realized the position control of scraper 92.

The below of processing line 4 one end is equipped with retrieves production line 5, processing line 4 and recovery line 5 are annular production line, and processing line 4 and recovery line 5 are the form of drive belt, and processing line 4 at first carries processing duct 1 with the article, retrieves the output that corresponds with it automatically by recovery line 5 again to accomplish whole production cycle, manual use when reducing production, improve the automation level of production.

The processing duct 1 is provided with a processing channel 6 penetrating back and forth, the processing production line 4 penetrates through the processing channel 6, all processing operations are completed after the resin tile penetrates through the processing channel 6 and is stripped to the recovery production line 5, and the recovery production line 5 is arranged below the processing production line 4 for receiving.

Further, the structures of the heating plate 7 and the cooling plate 8 are the same, and both structures comprise: a fixed frame 71, a telescopic rod 72 arranged at the back of the fixed frame 71, and a contact plate 73 arranged at the front of the fixed frame 71; the inside water storage chamber 74 that is equipped with of fixed frame 71, the fixed frame 71 back is equipped with the sealed baffle 75 corresponding with water storage chamber 74 position, contact plate 73 and baffle 75 seal up water storage chamber 74, fixedly connected with feed liquor pipe 76 and drain pipe 77 on the baffle 75, feed liquor pipe 76 and drain pipe 77 on the hot plate 7 are connected with electric heater unit 3 respectively, feed liquor pipe 76 and drain pipe 77 on the cooling plate 8 are connected with refrigerating compressor unit 2 respectively, for convenient baffle 75 sealing connection, one end of baffle 75 is equipped with fixture block 751, and the other end is equipped with convex fixed flange 752.

Specifically, the water storage cavity 74 of the heating plate 7 is provided with a heat conducting sheet 78, the heat conducting sheet 78 is clamped and connected with the contact plate 73, so that heat on the heat conducting sheet 78 is conducted to the contact plate 73, the heat conduction efficiency is improved, and the heating effect of the contact plate 73 is improved.

Specifically, the clamping mechanism 41 includes: the fixing plate 411 fixed on the processing production line 4 and the clamping plate 412 hinged with one end of the fixing plate 411 through a rotating shaft, wherein the clamping plate 412 and the fixing plate 411 are respectively provided with a rubber soft mold 413, the rubber soft mold 413 is similar to a silica gel substance, is soft and has a high surface friction coefficient, so that after the resin tile is placed on the rubber soft mold 413, the resin tile can be well fixed, and no damage is caused to the resin tile.

The clamping mechanism 41 fixes the resin tile on the processing production line 4, so that the resin tile is in a stable state during processing, and the processing precision of the resin tile is improved.

Specifically, the lateral surface of the open end of cardboard 412 is equipped with arc chamfer 414, but the interior top fixedly connected with of processing way 6 a plurality of manual regulation's flexible post 61, the bottom of flexible post 61 is equipped with spin 62 and arc shell fragment 63, as shown in fig. 2, arc shell fragment 63 passes through solid fixed ring to be fixed on flexible post 61, and arc shell fragment 63 is spin 62 along the extension of processing line 4 direction, arc chamfer 414 is smooth curve, and this design is in order to help it to cooperate with spin 62, and smooth curve can help it can not appear the condition such as card ton when being pushed down, improves the smoothness and the stability of production.

At the during operation, the processing line 4 drives fixture 41 and moves, the arc chamfer 414 that sets up on spin 62 and the cardboard 412 contacts and then compresses tightly cardboard 412, prevents the not hard up of resin tile during production, along with processing line 4 keeps on advancing, after arc chamfer 414 passed through spin 62, arc shell fragment 63 compresses tightly arc chamfer 414 next, prevents cardboard 412 perk, arc shell fragment 63 carries out the time delay extrusion to cardboard 412, makes the cardboard 412 of fixture 41 follow the first telescopic column 61 of contact after, is in clamping state always, has improved the stability during resin tile processing.

Specifically, the exit of processing way 6 is equipped with fixed column 66, be equipped with hook plate 64 on the fixed column 66, one side that hook plate 64 corresponds with cardboard 412 is equipped with trip 65, and trip 65 carries out the card to the cardboard 412 that plays the clamping action on the tight resin tile of clamp that is processed through processing way 6 and catches on, along with the flow of processing production line 4, trip 65 overturns cardboard 412 along the pivot, will loosen the resin tile of processing after cardboard 412 upset, releases the chucking restriction of cardboard 412 to the resin tile completely, loosens the resin tile and prepares for the automatic blanking of subsequent.

In this embodiment, the hook plate 64 is obliquely disposed on the fixing post 66, and in order to ensure timely return of the hook plate, an elastic element 67 is disposed between the hook plate 64 and the fixing post 66, and the position of the hook plate 64 is located at a stable position by the elastic element 67, so as to prolong the overturning precision of the hook plate 64.

Specifically, the processing duct 1 is fixed on a base 10, a stripping device 20 is fixedly connected to the base 10, the stripping device 20 is used for stripping the resin tile from the processing line 4 to the recovery line 5, the stripping device 20 is arranged on one side of the processing line 4, and the stripping device 20 comprises: the fixed seat 21 and establish the pivot 22 on the fixed seat 21, be equipped with cog 23 and pushing rod 24 on the pivot 22, the pushing rod 24 is established in the upper portion of pivot 22, in this embodiment, the lower extreme of pivot 22 is in the same place through the bearing with the fixed seat 21, and pivot 22 forms the rotation connection for the fixed seat 21, cog 23 is equipped with a plurality of, fixes in the outside of pivot 22 along the circumferencial direction, and its shape is the tooth form of gear, cog 23 cooperatees with the inlaying mouth 42 that the side of processing line 4 set up, pushes away the material through the cooperation of cog 23 that sets up and the inlaying mouth 42 on the processing line 4 to drive the pushing rod 24 on the pivot 22, makes stripping off device 20 and the speed of processing line 4 unanimous when pushing away the material, can adapt to the running speed of different production lines, has improved the accuracy of pushing away the material, also avoids the problem of pushing away the inaccurate material when the production line speed has fluctuation.

In order to prevent the resin tile from being damaged when the pushing rod 24 pushes the material, in this embodiment, the pushing rod 24 is made of soft plastic polyethylene.

Finally, the resin tile on the clamping mechanism 41 is pushed onto the recovery production line 5 arranged below the processing production line 4 through the rotating pushing rod 24, and then the processed resin tile is conveyed to the packaging workbench through the recovery production line 5, so that the resin tile shaping processing is completed, the processing equipment realizes automatic removal of resin tile burrs, the clamping mechanism 41 is automatically opened after the processing, the resin tile is automatically stripped from the clamping mechanism 41, the automation level of the resin tile shaping processing is improved, and the production efficiency is improved.

In other embodiments, the rotating shaft in the stripping device can be replaced by a motor, the pushing rod is installed on the output shaft of the motor to rotate, the motor can be connected with an incoming material sensor, whether resin tiles pass through or not is sensed by the incoming material sensor, if the incoming material sensor senses that the incoming material sensor rotates, the motor is driven to rotate so as to drive the pushing rod to push materials, and the structure can avoid the pushing problem caused by the fit problem of cog and embedding mouth due to vibration or other unstable states during the operation of the processing production line.

It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.

Claims

1. The processing equipment after the shaping of customization resin tile, its characterized in that: the device comprises a processing duct, a refrigerating compressor unit and an electric heating unit, wherein a processing channel penetrating front and back is arranged in the processing duct, a processing production line is arranged in the processing channel, the processing production line penetrates through the processing channel, a recovery production line is arranged below one end of the processing production line, a clamping mechanism is arranged on the processing production line, a first mounting groove and a second mounting groove are sequentially formed in the inner wall of the processing channel along the conveying direction, a heating plate is arranged in the first mounting groove, a cooling plate is arranged in the second mounting groove, the heating plate is connected with the electric heating unit, and the cooling plate is connected with the refrigerating compressor unit; a scraping device is further arranged between the first mounting groove and the second mounting groove, and a plurality of embedding openings are formed in the side face of the processing production line;

the structure of hot plate and cooling plate is the same, and both structures include: the device comprises a fixed frame, a telescopic rod arranged on the back surface of the fixed frame and a contact plate arranged on the front surface of the fixed frame; the water storage device comprises a fixing frame, a cooling plate, a cooling compressor unit, a contact plate, a liquid inlet pipe, a liquid outlet pipe, a liquid storage cavity, a sealing baffle, a liquid inlet pipe, a liquid outlet pipe and a cooling compressor unit, wherein the water storage cavity is arranged in the fixing frame;

the water storage cavity of the heating plate is internally provided with a heat conducting fin, the heat conducting fin is connected with the contact plate in a clamping way, and the heat conducting fin is wave-shaped;

the clamping mechanism comprises: the fixing plate is fixed on the processing production line, and the clamping plate is hinged with one end of the fixing plate through a rotating shaft, and rubber soft molds are respectively arranged on the clamping plate and the fixing plate;

an arc chamfer is arranged on the outer side face of the opening end of the clamping plate;

the processing way is characterized in that a plurality of telescopic columns are vertically arranged at the inner top of the processing way, rolling balls and arc-shaped elastic sheets are arranged at the bottoms of the telescopic columns, and the rolling balls and the arc-shaped elastic sheets are used for gradually compacting the clamping plates.

2. The post-forming processing apparatus of claim 1, wherein a fixing post is disposed at the outlet of the processing channel, a hook plate is disposed on the fixing post, and a hook is disposed on a side of the hook plate facing the processing channel, and the hook can hook and turn the hook plate.

3. The post-mold custom resin tile processing apparatus of claim 1, wherein the processing duct is fixed to a base, and a stripping device is further fixed to the base, and the stripping device is disposed on one side of the outlet of the processing line, and is used for stripping the resin tile from the processing line to the recycling line.

4. A post-mold processing apparatus for custom resin tiles according to claim 3, wherein the peeling means comprises: the fixed seat and establish the pivot on the fixed seat, be equipped with cog and pushing rod in the pivot, the cog cooperatees with inlaying the mouth, the pushing rod is established in the upper portion of pivot.

5. The post-mold custom resin tile processing apparatus of claim 1, wherein the scraping device comprises: the telescopic device is provided with a scraper and an air blowing device.