CN113733401A - Composite fiber resin infiltration method and system - Google Patents

Composite fiber resin infiltration method and system Download PDF

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Publication number
CN113733401A
CN113733401A CN202010479539.5A CN202010479539A CN113733401A CN 113733401 A CN113733401 A CN 113733401A CN 202010479539 A CN202010479539 A CN 202010479539A CN 113733401 A CN113733401 A CN 113733401A
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China
Prior art keywords
fiber
resin
roller
infiltration
guide
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CN202010479539.5A
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Chinese (zh)
Inventor
孟浩
胡雨辰
赖冠廷
哈玉宏
梁喆
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Shanghai Dajie Robot Technology Co ltd
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Shanghai Dajie Robot Technology Co ltd
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Priority to CN202010479539.5A priority Critical patent/CN113733401A/en
Publication of CN113733401A publication Critical patent/CN113733401A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10Coating or impregnating independently of the moulding or shaping step
    • B29B15/12Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/14Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length of filaments or wires

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention provides a composite fiber resin infiltration method, which comprises the following steps: the mechanical arm for construction provides traction force for the fiber yarns, the continuous fiber yarns are parallelly guided into the fiber infiltration table after being taken from the fiber yarn tray, and the fiber yarns are subjected to bundling and compounding for construction after being infiltrated with a proper amount of resin on the fiber infiltration table. The invention can keep the fiber tension in a certain range under different fiber material linear speeds on the construction site, so that the fiber is continuously tensioned; the bundling discharge width of the fibers is limited, and the amount of resin infiltrated by the fibers is controlled and finely adjusted.

Description

Composite fiber resin infiltration method and system
Technical Field
The invention relates to the technical field of fiber resin infiltration methods for composite material fiber winding forming modes, in particular to the technical field of composite carbon fiber resin infiltration in the field of building structures.
Background
The industrial mechanical arm is applied to the field of mass production such as automobile body assembly in an automobile factory, is mainly used for a large amount of repetitive operations, and along with the development of computers and artificial intelligence, originally required robots programmed by professional engineers work, codes can be directly generated by a visual programming method, so that the robots can be applied to the field of generation of building components with high customization degree.
Compared with the traditional building structure material, due to the characteristics of flexibility and light weight of the composite carbon fiber structure, the composite carbon fiber material becomes the preferable material for building structural members by digital construction and robot construction, and the material characteristics of the composite carbon fiber material are favorable for quick disassembly and re-assembly. Meanwhile, the structural design and manufacture of the composite carbon fiber are more flexible than the construction process of the traditional building.
However, the application of the existing composite carbon fiber material in the field of buildings has difficulties, the application often adopts the winding and forming of the composite fiber with the oversize size, the speed requirement is also existed in the online application, and the conventional infiltration method in other fields is difficult to ensure the requirement of the infiltration quality of the fiber resin in the operation of the construction robot arm. Therefore, a fiber resin infiltration method and a fiber resin infiltration system in a large composite fiber winding forming mode aiming at the application in the building field are needed to meet the requirements of high extrusion capacity (1m/s) and high infiltration degree.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a composite fiber resin infiltration method and a composite fiber resin infiltration system based on mechanical arm online construction.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a composite fiber resin infiltration method comprises the following steps:
1) the mechanical arm for construction provides traction force for the fiber yarns, the continuous fiber yarns are parallelly guided into the fiber infiltration table after being taken from the fiber yarn tray, and the fiber yarns are subjected to bundling and compounding for construction after being infiltrated with a proper amount of resin on the fiber infiltration table;
2) the fiber soaking table comprises a resin soaking area and a resin recovery area which are adjacent, wherein the resin soaking area is provided with an upper open type resin storage tank, the storage tank is provided with a resin roller, and the lower part of the resin roller is always kept immersed in resin; one side of the resin roller is provided with a quantitative scraper used for controlling the thickness of the resin on the surface of the resin roller; the upper part of the resin recovery area is provided with an open type resin recovery groove, and a fiber tension floating stabilizer and wet fiber guide are arranged above the recovery groove;
3) after entering the resin infiltration area, the parallel fiber filaments contact with the upper surface of the resin roller to infiltrate resin, and simultaneously drive the resin roller to rotate; the fiber filaments soaked with the resin pass through the fiber tension floating stabilizer to maintain stable fiber tension, then pass through wet fiber guide, and finally determine the diameter of the construction composite fiber resin material entering the end of the mechanical arm through bundling and width setting.
In order to introduce the continuous fiber filaments into the resin impregnation zone in parallel, a dry fiber guide is provided at the inlet of the resin impregnation zone, and the continuous parallel fiber filaments enter in parallel from below the dry fiber guide. The dry fiber guide may be a smooth surfaced driven dry roller having a length corresponding to the length of the resin drum to maintain the filaments running parallel to the upper surface of the resin drum.
In order to further control the resin infiltration amount of the fiber yarns, a first fiber guide rod is arranged in front of the quantitative scraper, a second fiber guide rod is arranged on the other side of the resin roller, the parallel fiber yarns which come out from the lower surface of the dry fiber guide rod pass through the lower surface of the first fiber guide rod and then contact with the upper surface of the resin roller, and then pass through the fiber tension floating stabilizer in a mode of passing through the lower surface of the second fiber guide rod in parallel. The first fiber guide rod and the second fiber guide rod are movably connected with the fiber infiltration table, and the resin infiltration area and the contact pressure of the parallel fiber yarns on the surface of the resin roller are controlled by moving the distance between the first fiber guide rod and the resin roller. The first fiber guide rod and the second fiber guide rod are smooth in surface to avoid fiber damage. At the same time, the pressure exerted by the second fiber guide rod on the lower fiber filaments extrudes the excess resin on the fibers. The first fiber guide rod and the second fiber guide rod are driven guide rods.
The resin roller needs to have a smooth surface and can be movably connected or fixedly connected with the fiber infiltration table, preferably movably connected. For example, by quick release fasteners, to the fiber infiltration table. When the tensioned parallel fiber yarns drive the resin roller to rotate, the lower surface of the resin roller adheres prepared epoxy resin from the resin storage tank, and then rotates to the upper part to soak the contacted fiber yarns.
The quantitative scraper can be a combination of a stainless steel sheet and a movable sliding block, is arranged on the fiber soaking table and is used for finely adjusting the amount of resin adsorbed when the cellosilk is attached to the resin roller. The gap distance between the quantitative scraper and the surface of the resin roller is determined, namely a resin film with set thickness can be formed on the resin roller, and the fiber yarns with tension movement are compacted on the resin adhesion area on the resin roller and are accompanied by resin materials with the same proportional thickness. Meanwhile, the rolling speed of the resin roller and the contact force between the fibers and the surface of the roller can be influenced by the drawing speed and the fiber tension, so that different roller resin thicknesses (different rotating speeds and different dripping amounts) and contact areas with the fiber roller are formed, the resin amount infected by the fibers is changed, and the resin is uniformly infiltrated at the linear speed of the fibers at different speeds.
In order to keep the continuous tension of the fiber material in the process of non-uniform motion of the mechanical arm in the construction process, a fiber tension floating stabilizer is arranged to finely adjust the fiber tension at the discharge end of the resin roller.
The utility model provides a fibre tension floating control ware, including fixing base, bracing piece, adjusting nut, compression spring, crossbeam, slider and fibre pipe, compression spring cover locate on the bracing piece, the slider locate compression spring's middle part, adjusting nut locate compression spring's top, the bracing piece be fixed in infiltration platform both sides through the fixing base, crossbeam both ends and slider fixed connection, the fibre pipe locate on the crossbeam. The upper position and the lower position of the sliding block are adjusted by adjusting the nut compression spring, so that the tension of local fiber yarns is controlled, and the condition that the wettability is influenced by the fact that the tension of the fiber yarns on the surface of the resin roller exceeds a normal interval when the traction speed of the fiber yarns is too high is avoided. The number of the fiber conduits is determined according to the number of the parallel fiber filaments, and the surplus fiber conduits is equal to the number of the running cellulose. The material for the fiber conduit is preferably titanium oxide ceramic.
And the fiber materials bundled after passing through the fiber tension floating stabilizer are guided by bundling and width setting to determine the final fiber material diameter. The utility model provides a lead of surely widening tied in a bundle is titanium oxide ceramic gyro wheel and bracing piece thereof, has the V-arrangement notch on the gyro wheel, comes to decide the width to the fibrous material of stranding through V-arrangement notch slope base width. The final width of the strand can be adjusted within a certain range by changing different rollers as required.
To further control the tension of the moving fibers, a counterweight is placed on the bundle sizing guide to draw the fibers to a set tension level. During field operation, a sliding rail can be arranged on the supporting frame supporting the bundling width-fixing guide, a sliding table is arranged on the sliding rail and connected with a supporting rod of the bundling width-fixing guide, and a balance weight for adjustment is arranged on the sliding table so as to control the tension of the moving fibers. The balance weight is a pressing block with different standard weights.
Another part of the tension is derived from the holding force of the robot tool to which the discharge end is connected.
A composite fiber resin infiltration system comprises a fiber infiltration table and a composite fiber mechanism, wherein the fiber infiltration table comprises a resin infiltration area and a resin recovery area which are adjacent, an upper open type resin storage tank is arranged in the resin infiltration area, and a resin roller is arranged on the storage tank; one side of the resin roller is provided with a quantitative scraper used for controlling the thickness of the resin on the surface of the resin roller; the upper part of the resin recovery area is provided with an open type resin recovery groove, and a fiber tension floating stabilizer and wet fiber guide are arranged above the recovery groove; the composite fiber mechanism comprises a workbench stand, a bundling width-fixing guide and a balance weight, wherein the bundling width-fixing guide comprises a roller and a supporting rod thereof, and two ends of the supporting rod are arranged on the side wall of the workbench stand; the top end of the working table frame is provided with a fiber guide roller, two sides of the working table frame are provided with slide rails, the slide rails are provided with sliding tables, and different counter weights are arranged on the sliding tables as required.
Furthermore, a dry fiber guide is arranged at the inlet of the resin infiltration area, and continuous parallel fiber yarns enter from the lower part of the dry fiber guide in parallel. The dry fiber guide may be a smooth surfaced driven dry roller having a length corresponding to the length of the resin drum to maintain the filaments running parallel to the upper surface of the resin drum.
Furthermore, a first fiber guide rod is arranged in front of the quantitative scraper, a second fiber guide rod is arranged on the other side of the resin roller, the first fiber guide rod and the second fiber guide rod are movably connected with the fiber infiltration table, and the resin infiltration area and the contact pressure of the parallel fiber yarns on the surface of the resin roller are controlled by moving the distance between the first fiber guide rod and the resin roller. The first fiber guide rod and the second fiber guide rod are smooth in surface to avoid fiber damage. The first fiber guide rod and the second fiber guide rod are driven guide rods.
Further, the resin roller needs to have a smooth surface and can be movably or fixedly connected with the fiber soaking table, preferably movably connected with the fiber soaking table. For example, by quick release fasteners, to the fiber infiltration table.
Furthermore, the quantitative scraper is a combination of a stainless steel sheet and a movable sliding block, is arranged on the fiber soaking table and is used for finely adjusting the amount of the resin adsorbed when the fiber is attached to the resin roller. The gap distance between the quantitative scraper and the surface of the resin roller is determined, namely a resin film with set thickness can be formed on the resin roller, and the fiber with tension movement is compacted on the resin adhesion area on the resin roller and is accompanied by resin materials with the same proportional thickness.
Further, fibre tension floating control ware, including fixing base, bracing piece, adjusting nut, compression spring, crossbeam, slider and fibre pipe, compression spring cover locate on the bracing piece, the slider locate compression spring's middle part, adjusting nut locate compression spring's top, the bracing piece be fixed in the infiltration platform both sides through the fixing base, crossbeam both ends and slider fixed connection, the fibre pipe locate on the crossbeam, adjust the upper and lower position of slider through adjusting nut compression spring, control local fiber silk tension then.
Furthermore, the bundling and width-fixing guide is a titanium oxide ceramic roller and a support rod thereof, a V-shaped notch is formed in the roller, and the width of the stranded fiber material is fixed through the width of the slope bottom of the V-shaped notch. The final width of the strand can be adjusted within a certain range by changing different rollers as required.
The invention has the beneficial effects that:
1. the invention can keep the fiber tension in a certain range under different fiber linear speeds, so that the fiber can be continuously tensioned.
2. The invention can limit the bundling discharge width of the fiber, control and finely adjust the resin amount infiltrated by the fiber, and realize the dynamic control of the fiber amount to a certain degree by the mechanical structure.
3. The present invention provides a stable continuous feed source for a robotic tool connected to the fiber discharge end.
In a word, the fiber resin infiltration method and the fiber resin infiltration system provided by the invention can meet the requirements of construction application and materials in the field of buildings no matter the extrusion amount and the infiltration degree.
The following description of embodiments of the invention is provided with reference to the accompanying drawings:
drawings
Fig. 1 is a first schematic view of a composite fiber resin infiltration system for buildings according to an embodiment of the present disclosure.
Fig. 2 is a second schematic view of the composite fiber resin infiltration system for buildings according to the embodiment of the present invention.
Fig. 3 is an enlarged view of a partial structure of a fiber tension floating stabilizer provided in an embodiment of the present patent.
Fig. 4 is a schematic structural diagram of a composite fiber resin infiltration system provided in an embodiment of the present disclosure.
Fig. 5 is a schematic view of a fiber infiltration flow of the composite fiber resin infiltration method provided in the embodiment of the present disclosure.
Detailed Description
The specific embodiments described herein are merely illustrative of the principles of this patent and are not intended to limit the scope of the disclosure. It should be noted that, for convenience of description, only some structures related to the technical solution of the present disclosure are shown in the drawings, not all structures.
Before discussing exemplary embodiments in greater detail, it should be noted that the structures of the device components and/or the modules themselves mentioned in the embodiments, if not specified in detail, are those that can be understood or commercially available to those skilled in the art in light of the present disclosure.
Fig. 1 and 2 are explanatory views showing a configuration example of a fiber-combined resin impregnation system according to an embodiment of the present invention, the composite fiber resin impregnation system of the embodiment includes a fiber impregnation stage 2 and a composite fiber mechanism 3, the fiber impregnation stage includes a resin impregnation area and a resin recovery area adjacent to each other, an upper open resin storage tank 201 is disposed in the resin impregnation area, and a resin drum 202 is disposed in the storage tank; one side of the resin roller is provided with a quantitative scraper 203 for controlling the thickness of the resin on the surface of the resin roller; an upper open type resin recovery tank 204 is arranged in the resin recovery area, and a fiber tension floating stabilizer 205 and a wet fiber guide 206 are arranged above the recovery tank; the composite fiber mechanism 3 comprises a workbench stand 301, a bundling width-fixing guide 302 and a balance weight 303, wherein the bundling width-fixing guide comprises rollers and supporting rods thereof, and two ends of the supporting rods are arranged on the side wall of the workbench stand; the top end of the working bench is provided with a fiber guide roller 304, two sides of the working bench are provided with slide rails 305, the slide rails are provided with sliding tables 306, and different counter weights are arranged on the sliding tables as required.
A dry fiber guide 207 is provided at the entrance of the resin impregnation zone, and continuous parallel fiber filaments enter in parallel from below the dry fiber guide. The dry fiber guide may be a smooth surfaced driven dry roller having a length corresponding to the length of the resin drum to maintain the filaments running parallel to the upper surface of the resin drum.
A first fiber guide rod 208 is arranged in front of the quantitative scraper 203, a second fiber guide rod 209 is arranged on the other side of the resin roller, the first fiber guide rod 208 and the second fiber guide rod 209 are movably connected with the fiber infiltration table, and the resin infiltration area and the contact pressure of the parallel fiber yarns on the surface of the resin roller are controlled by moving the distance between the first fiber guide rod 208 and the resin roller. The first fiber guide rod and the second fiber guide rod are smooth in surface to avoid fiber damage. The first fiber guide rod and the second fiber guide rod are driven guide rods.
The resin cylinder is preferably smooth and may be movably or fixedly attached to the fiber impregnation table, preferably movably attached, for example, by quick release fasteners.
In a preferred embodiment, the quantitative scraper is a combination of a stainless steel sheet and a movable sliding block, is arranged on the fiber soaking table and is used for finely adjusting the amount of resin adsorbed when the fiber yarn is attached to the resin roller. The gap distance between the quantitative scraper and the surface of the resin roller is determined, namely a resin film with set thickness can be formed on the resin roller, and the fiber with tension movement is compacted on the resin adhesion area on the resin roller and is accompanied by resin materials with the same proportional thickness.
A further preferred embodiment is shown in fig. 3, the fiber tension floating controller 205 includes a fixing seat 205a, a supporting rod 205b, an adjusting nut 205c, a compression spring 205d, a cross beam 205e, a slider 205f and a fiber guide tube 205g, the compression spring 205d is sleeved on the supporting rod 205b, the slider 205f is disposed in the middle of the compression spring 205d, the adjusting nut 205c is disposed on the top of the compression spring 205d, the supporting rod 205b is fixed on two sides of the wetting table through the fixing seat 205a, two ends of the cross beam 205e are fixedly connected with the slider 205f, the fiber guide tube 205g is disposed on the cross beam 205e, and the upper and lower positions of the slider are adjusted by adjusting the nut compression spring to control the local fiber tension. The beam is provided with 3-10 round holes, the fiber conduits are respectively arranged in the round holes, and the fiber conduits are titanium oxide ceramic tubes with the inner diameter of 6-12mm and the length of 20 +/-5 mm.
In a further preferred scheme, the bundling and width-fixing guide is a titanium oxide ceramic roller and a support rod thereof, a V-shaped notch is formed in the roller, and the width of the slope bottom of the V-shaped notch is used for fixing the width of the stranded fiber material. The final width of the strand can be adjusted within a certain range by changing different rollers as required.
The following is an engineering example of the composite fiber resin impregnation method of the patent, and fiber incoming materials are mixed and wound after being impregnated with resin. As shown in fig. 4 and 5, 1) the fiber infiltration table comprises a resin infiltration area and a resin recovery area which are adjacent, wherein an upper open type resin storage tank is arranged in the resin infiltration area, a resin roller is arranged on the storage tank, and the lower part of the resin roller is always immersed in resin; one side of the resin roller is provided with a quantitative scraper used for controlling the thickness of the resin on the surface of the resin roller; the upper part of the resin recovery area is provided with an open type resin recovery groove, and a fiber tension floating stabilizer and wet fiber guide are arranged above the recovery groove; 2) after entering the resin infiltration area, the parallel fiber filaments contact with the upper surface of the resin roller to infiltrate resin, and simultaneously drive the resin roller to rotate; the fiber filaments soaked with the resin pass through the fiber tension floating stabilizer to maintain stable fiber tension, then pass through wet fiber guide, and finally determine the diameter of the construction composite fiber resin material entering the end of the mechanical arm through bundling and width setting. The construction mechanical arm provides traction force for the fiber yarns, the continuous fiber yarns are parallelly guided into the fiber soaking table after being taken from the fiber yarn tray 1, and the fiber yarns are subjected to bundling and compounding for construction after being soaked with a proper amount of resin on the fiber soaking table.
One fiber material of the engineering example is Dongli 24K carbon fiber T700SC-24000, tensile strength 4900MPa, tensile modulus 230Gpa, elongation 21% and fiber fineness 1650g/1000 m. Another fiber is boulder E6DR 17-2400-.
The impregnating resins used were: hexion Resin MGS LR635 epoxy Resin, a hardener Hexion Resin MGS LH637, a viscosity of 50 mPas at room temperature after mixing, and a workable time of 5 hours before coagulation.
The first fiber guide rod, the second fiber guide rod and the dry fiber guide rod adopted by the infiltration table are all phi 30x400mm optical axes, are subjected to surface treatment, and are connected with the structure through a bearing table by a bearing.
The resin roller is a stainless steel cylinder with the diameter of 200x200mm, is subjected to surface treatment and is connected with the structure through a polished rod by a bearing platform.
The resin quantitative scraper is a stainless steel sheet with the thickness of 10mm and is connected with the infiltration bench through a structural part.
Adopt the fiber tension stabilizer that floats that this patent provided: the supporting rod is a phi 16x300mm optical axis, one end of the supporting rod is tapped with phi 16 threads, and the supporting rod is connected with the infiltration rack through a fixer; a phi 16 adjusting nut is arranged on the support rod, and the sliding block on the support rod is floated up and down through a compression spring; the crossbeam is a stainless steel sheet with the thickness of 10mm, is connected with the sliding block through a structural part, is provided with phi 20 round holes 6, is internally provided with a titanium oxide ceramic fiber conduit, and has the inner diameter of 10mm and the length of about 25 mm.
The wet fiber guide is a stainless steel structural member, one end of the wet fiber guide is connected with a frame or a beam of the fiber tension floating stabilizer, the other end of the wet fiber guide is provided with 1 phi 25 round hole, a titanium oxide ceramic guide ring is arranged in the wet fiber guide, the inner diameter of the guide ring is 16mm, and the length of the guide ring is about 25 mm.
The bundling width-fixing guide is fixed on a phi 8x400mm transverse supporting rod and connected by a bearing, the titanium oxide ceramic roller is made of titanium oxide ceramic, the diameter of the titanium oxide ceramic roller is 40-60mm, a V-shaped notch is formed in the roller, and the width of the slope bottom of the V-shaped notch is 5-25mm to fix the width of the stranded fiber material. The final width of the strand can be adjusted within a certain range by changing different rollers as required. The bundling width-fixing guide is fixed on a frame of the composite fiber mechanism through a transverse support rod and is finally connected to a sliding block, and the sliding rail is SBR30-2000 and has the length of 2000 mm. A counterweight pressing block structural member is additionally fixed on the sliding block, and the weight of the counterweight pressing block on one side is 1-20 kg.
In the engineering example, the processing environment temperature is 25 ℃, 5 bundles of fibers are mixed: 3 carbon fiber bundles and 2 glass fiber bundles, wherein the average per meter of stranded fiber with adhesive has the epoxy resin attachment amount of 7-9g, the final output of the stranded fiber with the adhesive is 8-12mm X6-8 mm elliptical material, the discharge linear velocity is 5-300mm/s, and the unit length weight is 20-30 g/m.
The fiber is cured at a low temperature of 80-100 ℃ by using an oven, the average breaking load of the single composite infiltrated fiber measured by a standard three-point bending test is 550N, and the bending strength of the fiber is 1432MPa by calculation. For reference, the Q345 steel commonly used for buildings is 310MPa, and the composite fiber material obtained by applying the infiltration method of the patent to a construction site has structural performance exceeding that of a commonly used building material, does not consider the standard requirements of fire fighting and the like, and can be used as a structural member for commonly used building construction.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A composite fiber resin infiltration method comprises the following steps:
1) the mechanical arm for construction provides traction force for the fiber yarns, the continuous fiber yarns are parallelly guided into the fiber infiltration table after being taken from the fiber yarn tray, and the fiber yarns are subjected to bundling and compounding for construction after being infiltrated with a proper amount of resin on the fiber infiltration table;
2) the fiber soaking table comprises a resin soaking area and a resin recovery area which are adjacent, wherein the resin soaking area is provided with an upper open type resin storage tank, the storage tank is provided with a resin roller, and the lower part of the resin roller is always kept immersed in resin; one side of the resin roller is provided with a quantitative scraper used for controlling the thickness of the resin on the surface of the resin roller; the upper part of the resin recovery area is provided with an open type resin recovery groove, and a fiber tension floating stabilizer and wet fiber guide are arranged above the recovery groove;
3) after entering the resin infiltration area, the parallel fiber filaments contact with the upper surface of the resin roller to infiltrate resin, and simultaneously drive the resin roller to rotate; the fiber filaments soaked with the resin pass through the fiber tension floating stabilizer to maintain stable fiber tension, then pass through wet fiber guide, and finally determine the diameter of the construction composite fiber resin material entering the end of the mechanical arm through bundling and width setting.
2. The composite fiber resin infusion method of claim 1, wherein: and a dry fiber guide is arranged at the inlet of the resin infiltration area, and continuous parallel fiber yarns enter from the lower part of the dry fiber guide in parallel.
3. The composite fiber resin infusion method of claim 1, wherein: the first fiber guide rod is arranged in front of the quantitative scraper, the second fiber guide rod is arranged on the other side of the resin roller, the first fiber guide rod and the second fiber guide rod are movably connected with the fiber infiltration table, and the resin infiltration area and the contact pressure of the parallel fiber yarns on the surface of the resin roller are controlled by moving the distance between the first fiber guide rod and the resin roller.
4. The composite fiber resin infusion method of claim 1, wherein: the thickness of the resin film formed on the resin roll is controlled by adjusting the gap distance between the quantitative scraper and the surface of the resin roll.
5. The composite fiber resin infusion method of claim 1, wherein: the bundling and width-fixing guide is a roller and a support rod thereof, the roller is provided with a V-shaped notch, and the width of the slope bottom of the V-shaped notch is used for fixing the width of the stranded fiber material.
6. The composite fiber resin infusion method of claim 1, wherein: and arranging a balance weight on the bundling and width-fixing guide to stretch the fibers to a set tension level.
7. The composite fiber resin infusion method of claim 1, wherein: the fibers include carbon fibers and glass fibers and mixtures thereof.
8. A composite fiber resin infiltration system comprises a fiber infiltration table and a composite fiber mechanism, wherein the fiber infiltration table comprises a resin infiltration area and a resin recovery area which are adjacent, an upper open type resin storage tank is arranged in the resin infiltration area, and a resin roller is arranged on the storage tank; one side of the resin roller is provided with a quantitative scraper used for controlling the thickness of the resin on the surface of the resin roller; the upper part of the resin recovery area is provided with an open type resin recovery groove, and a fiber tension floating stabilizer and wet fiber guide are arranged above the recovery groove; the composite fiber mechanism comprises a workbench stand, a bundling width-fixing guide and a balance weight, wherein the bundling width-fixing guide comprises a roller and a supporting rod thereof, and two ends of the supporting rod are arranged on the side wall of the workbench stand; the top end of the working table frame is provided with a fiber guide roller, two sides of the working table frame are provided with slide rails, the slide rails are provided with sliding tables, and different counter weights are arranged on the sliding tables as required.
9. The composite fiber resin infusion system of claim 8, wherein: the fiber tension floating controller comprises a fixing seat, a supporting rod, an adjusting nut, a compression spring, a cross beam, a sliding block and a fiber guide pipe, wherein the compression spring is sleeved on the supporting rod, the sliding block is arranged in the middle of the compression spring, the adjusting nut is arranged at the top of the compression spring, the supporting rod is fixed on two sides of a soaking table through the fixing seat, two ends of the cross beam are fixedly connected with the sliding block, and the fiber guide pipe is arranged on the cross beam.
10. The composite fiber resin infusion system of claim 8, wherein: a first fiber guide rod is arranged in front of the quantitative scraper, a second fiber guide rod is arranged on the other side of the resin roller, and the first fiber guide rod and the second fiber guide rod are movably connected with the fiber infiltration table.
CN202010479539.5A 2020-05-29 2020-05-29 Composite fiber resin infiltration method and system Pending CN113733401A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010479539.5A CN113733401A (en) 2020-05-29 2020-05-29 Composite fiber resin infiltration method and system

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Application Number Priority Date Filing Date Title
CN202010479539.5A CN113733401A (en) 2020-05-29 2020-05-29 Composite fiber resin infiltration method and system

Publications (1)

Publication Number Publication Date
CN113733401A true CN113733401A (en) 2021-12-03

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Application Number Title Priority Date Filing Date
CN202010479539.5A Pending CN113733401A (en) 2020-05-29 2020-05-29 Composite fiber resin infiltration method and system

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Country Link
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