CN113732959A - Steel member remains and throws ball processing apparatus - Google Patents

Steel member remains and throws ball processing apparatus Download PDF

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Publication number
CN113732959A
CN113732959A CN202111033559.0A CN202111033559A CN113732959A CN 113732959 A CN113732959 A CN 113732959A CN 202111033559 A CN202111033559 A CN 202111033559A CN 113732959 A CN113732959 A CN 113732959A
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CN
China
Prior art keywords
cover body
steel member
annular
rod
movable
Prior art date
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Granted
Application number
CN202111033559.0A
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Chinese (zh)
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CN113732959B (en
Inventor
张爱军
孙长彪
刘宗武
王启玲
张国辉
夏青
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China State Construction Technology Jinan Co Ltd
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China State Construction Technology Jinan Co Ltd
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Priority to CN202111033559.0A priority Critical patent/CN113732959B/en
Priority to CN202210885511.0A priority patent/CN115122244B/en
Publication of CN113732959A publication Critical patent/CN113732959A/en
Application granted granted Critical
Publication of CN113732959B publication Critical patent/CN113732959B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/083Transfer or feeding devices; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/10Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
    • B24C3/14Apparatus using impellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

The invention provides a residual shot blasting ball treatment device for a steel member, and belongs to the technical field of steel member repair. The technical scheme is as follows: the machine comprises a case, wherein the case comprises a storage box, a cover body is arranged above the storage box, a through hole is formed in the center of a top plate of the cover body, an annular boss is concentrically arranged on the top plate and positioned at the periphery of the through hole, an annular slide way is concentrically arranged in the annular boss, a local gear ring is slidably arranged in the annular slide way, a supporting rod facing to the axis is arranged on the inner wall of the local gear ring, an air injection mechanism is arranged on the supporting rod, and the local gear ring can move circumferentially along the annular slide way; the cover body comprises a fixed cover body and a movable cover body, and the through hole, the annular boss, the annular through groove and the annular slideway are spliced by the fixed cover body and the movable cover body; still include the jib, the both ends of jib all are provided with the lifting hook, go up the lifting hook and hang on rings, hang down to hang and have the steel member. The invention has the beneficial effects that: shot blasting balls remained on the steel member are blown off conveniently.

Description

Steel member remains and throws ball processing apparatus
Technical Field
The invention relates to the technical field of steel member repair, in particular to a residual shot blasting ball treatment device for a steel member.
Background
The steel member is a steel structure member which is formed by connecting steel plates, angle steels, channel steels, I-shaped steels, welded or hot-rolled H-shaped steels through connecting pieces in a cold bending or welding mode and can bear and transfer loads. At present, steel members with holes are commonly used in construction.
In the building construction process, some steel members only serve as temporary supports to be used, and later-stage repeated use is also possible, but because rust can be generated in the use process of a construction site, and concrete can be adhered to the steel members, the use in the later stage is influenced. Therefore, it is necessary to recover the steel member that can be reused and to treat it by the blasting machine. When the shot blasting machine is used for processing, shot blasting balls are left on the steel member, and in order to avoid influencing the subsequent processes, the steel member processed by the shot blasting machine is generally required to be manually ejected by holding an air gun so as to blow off the shot blasting balls attached to the steel member. In the process of manual injection, shot blasting balls can be scattered randomly, on one hand, the shot blasting balls are not collected well, on the other hand, surrounding workers are shot easily, and certain potential safety hazards exist.
Disclosure of Invention
The invention aims to provide a steel member residual shot blasting ball treatment device which is convenient for blowing off shot blasting balls residual on a steel member and has high safety.
The invention is realized by the following measures: a steel member residual shot blasting ball treatment device comprises a support, a conveying mechanism arranged on the support, and a hanging ring arranged below the conveying mechanism, and is characterized by further comprising a case arranged outside an outlet of a shot blasting machine;
the machine case comprises a rectangular storage box with an open upper end, a cover body is arranged above the storage box, a through hole is formed in the center of a top plate of the cover body, an annular boss is concentrically arranged on the top plate and located on the periphery of the through hole, an annular slide way is concentrically arranged in the annular boss, a local gear ring is arranged in the annular slide way in a sliding mode, the angle of the local gear ring is 180 degrees, a supporting rod facing the axis center is arranged on the inner wall of the local gear ring, an air injection mechanism is arranged on the supporting rod, and an annular through groove allowing the supporting rod to rotate is formed in the inner wall of the annular slide way;
the local gear ring can move circumferentially along the annular slide way;
the cover body comprises a fixed cover body and a movable cover body, and the through hole, the annular boss, the annular slideway and the annular through groove are spliced by the fixed cover body and the movable cover body;
the through hole, the annular boss, the annular through groove and the annular slide way respectively comprise a fixed part and a movable part, and the fixed parts are all arranged on the fixed cover body; the fixed parts of the through hole, the annular boss, the annular through groove and the annular slide way are all small arc-shaped parts, the movable parts of the through hole, the annular boss, the annular through groove and the annular slide way are all large arc-shaped parts, and the local gear ring can be hidden in the fixed part of the annular slide way;
still include the jib, the both ends of jib all are provided with the lifting hook, go up the lifting hook and hang on the rings, hang on the lower lifting hook has the steel member, it allows to have between the fixed cover body and the movable cover body the interval that the steel member passes through just rings can be located the center department of through-hole, the passageway that the interval constitutes with conveying mechanism is parallel.
The fixed cover body comprises a fixed U-shaped plate and a top plate fixing part, the movable cover body comprises a movable U-shaped plate and a top plate movable part, and the open ends of the movable U-shaped plate and the fixed U-shaped plate are arranged oppositely;
a movable bottom plate is arranged below the movable U-shaped plate, the air injection mechanism comprises a cylinder arranged on the movable bottom plate, the cylinder is concentric with the fixed part of the annular boss, the upper end and the lower end of the cylinder are sealed, the upper end of the cylinder is concentrically and rotatably provided with a lower vertical pipe communicated with the interior of the cylinder, the upper end of the lower vertical pipe is provided with a horizontal pipe, the horizontal pipe is far away from the axis center of the cylinder, the outer end of the horizontal pipe is provided with an upper vertical pipe, the upper end of the upper vertical pipe is fixedly arranged on the supporting rod, the side wall of the upper vertical pipe facing the cylinder is provided with a plurality of air injection nozzles, the side wall of the cylinder is provided with an air inlet pipe penetrating through the movable U-shaped plate, and the air inlet pipe is connected with a high-pressure air pump through a hose; because the movable cover body needs to be moved and is connected with the high-pressure air pump through the hose, certain flexible amount can be guaranteed, in addition, temporary air storage is carried out through the cylinder, air supply can be carried out on a plurality of air nozzles, and the rotation of the air nozzles can also be kept.
The steel member is located the top of horizontal pipe, it is located to go up the riser the outside of steel member, the bracing piece is located the top of steel member.
The circumference equipartition has three opening on the outer wall of annular boss, just be located on the roof open-ended position all rotate be provided with can with local ring gear meshed's gear, the gear passes through the same motor drive of model, be provided with one on the fixed cover body the gear just is located the intermediate position of the fixed cover body. The gear is provided with three and circumference equipartition, promptly contained angle between the gear is 120 degrees, the angle of local ring gear is 180 degrees, can guarantee like this local ring gear keeps the state of meshing all the time with the gear. The three gears are driven by motors of the same type, so that the rotation directions of the three gears can be kept consistent and the rotation speeds of the three gears are the same.
The upper end face of the movable bottom plate is obliquely arranged, and the bottom end of the movable bottom plate is close to the fixed cover body. Therefore, shot blasting balls scattered on the movable bottom plate can slide into the storage box.
The storage box is internally divided into a low storage cavity and a high storage cavity for a step shape, a filter plate is rotatably arranged on the inner wall of the high storage cavity, an interval is reserved between the filter plate and the cover body, the filter plate exceeds the fixed U-shaped plate and can be adjusted through an electric push rod, and the filter plate can face the low storage cavity. In this way, different functions can be achieved by changing the mesh of the screen on the filter plate. For example, shot blasting balls meeting the use requirements are screened by the filter plate, small shot blasting balls fall into the high accommodating cavity through the filter plate, large shot blasting balls can be left on the filter plate, and the large shot blasting balls are inverted into the low accommodating cavity by adjusting the inclination of the filter plate; in addition, when remaining concrete piece is too much, can directly adopt the screen cloth that exceeds the external diameter of throwing the ball, massive concrete piece can remain on the filter like this, then invert the low intracavity of accomodating.
The position that just is close to the shot-blasting machine on the support is provided with fixture, fixture is including setting up centre gripping bottom plate on the support, the both ends of centre gripping bottom plate are all stretched out the support just stretches out the end and all is provided with the centre gripping riser, two it is provided with two-way screw rod to rotate between the centre gripping riser, two-way screw rod's both ends all are provided with the regulation pole through threaded connection, the lower extreme of adjusting the pole stretches out the centre gripping bottom plate is provided with the grip block, two the grip block sets up relatively, be provided with on the centre gripping bottom plate and allow adjust the gliding rectangular mouth of pole, two the grip block can be right the jib carries out the centre gripping. The suspender is fixed in a lifting hook form, and is easy to shake, so that the stability of the suspender can be ensured. The bidirectional screw may be driven by a motor with a speed reducer.
The jib includes upper portion pole and lower part pole, connect through the ball pivot between lower part pole and the upper portion pole, it sets up to go up the lifting hook the top of upper portion pole, the lifting hook setting is in down the bottom of lower part pole, the bracing piece is located the one end of local ring gear, be provided with the support frame towards the axle center on the inner wall of the other end of local ring gear, the lower extreme of support frame is provided with electric push rod two, the casing of electric push rod two is fixed on the support frame, be provided with the arc on the push rod of electric push rod two, the arc can with lower part pole contact just promotes the lower part pole is close to jet-propelled mechanism. When jet-propelled mechanism is far away apart from the steel member, some shot blasting balls that adhesive force is stronger are hardly blown off, consequently can be through starting electric push rod two, through the arc pushes away the steel member to the position that is close to jet-propelled mechanism. The attachment condition of the shot blasting balls can be judged according to the shot blasting machine, or an observation port made of transparent materials is reserved on the fixed cover body or the movable cover body. In addition, the length of the lower rod can be determined according to the use requirement, and when the movement range of the lower rod is not required to be too large, the length of the lower rod can be shortened as much as possible.
The upper portion of receiver is provided with the water inlet, the bottom in low chamber and the high chamber of accomodating all is provided with the outlet, it accomodates between the chamber and is located to low accomodating chamber and high the below of filter is provided with the baffle. One end of the filter plate, which is close to the low containing cavity, preferably extends into the low containing cavity. The storage box is internally flushed with water, and shot blasting balls can be removed for cleaning.
The fixed cover body is connected with the movable cover body through an electric push rod III. The shell of the third electric push rod is hinged on the fixed cover body, the push rods of the third electric push rod are hinged on the movable cover body, and preferably, the two electric push rods are symmetrically arranged.
The receiver can adopt integrative setting with fixed U template.
The working principle is as follows: the suspension rod is hung on the suspension ring, then a steel member with a through hole is hung on the lifting hook of the lower rod, the lower rod is arranged in a spherical hinge mode, so that the steel member can be conveniently hung, and then the steel member enters the shot blasting machine for treatment;
the processed steel member passes through the fixed cover body and the movable cover body and enters the middle position of the through hole at intervals, and the hanging rod falls between the two clamping plates. At the moment, the conveying mechanism stops running (preferably, when the processed steel member enters the position of the through hole, the next steel member to be processed enters the shot blasting machine for processing, so that the working efficiency can be ensured). The two-way screw rod rotates, and the two clamping plates move oppositely to clamp the suspender;
starting an electric push rod III, moving the movable cover body on the storage box and approaching the fixed cover body until the movable U-shaped plate and the fixed U-shaped plate are spliced to form a complete through hole, an annular boss, an annular slideway and an annular through groove, enabling the local gear ring to be located in the annular slideway hidden on the fixed cover body, then starting a motor for driving the gear, enabling the local gear ring to do circumferential motion along the annular slideway under the transmission of three gears, simultaneously starting the high-pressure air pump, enabling gas to pass through the high-pressure air pump, a hose, a cylinder, a lower vertical pipe, a horizontal pipe and an upper vertical pipe, and finally spraying out through the air nozzle, wherein the air nozzle can also do circumferential motion along the annular slideway due to the fact that the upper vertical pipe is arranged on the support rod, and further blowing of a steel structure for 360 degrees is achieved;
when shot blasting balls are still attached to the steel member after normal air blowing, the electric push rod II can be started, and the steel member is pushed to a position close to the air nozzle through the arc-shaped plate, so that high-pressure air can be contacted with the steel member earlier, and the effect of removing the shot blasting balls is improved;
shot blasting balls scattered by blowing directly fall onto the filter plate, shot blasting balls with small sizes fall into a high containing cavity in the containing box through the filter plate, shot blasting balls with large sizes are remained on the filter plate, then an electric push rod III is started, the shot blasting balls with large sizes on the filter plate are inverted into a low containing cavity, water can be added into the containing box according to actual conditions, and the shot blasting balls are simply cleaned.
Compared with the prior art, the invention has the beneficial effects that: shot blasting balls remained on the steel member are blown off conveniently; the solid cover body and the movable cover body are adopted, so that the shot blasting balls on the steel member can be ensured to be kept in a relatively closed state only by keeping the through holes open when the air injection mechanism blows air to the shot blasting balls, and the shot blasting balls are prevented from scattering everywhere; the air injection mechanism is provided with a local gear ring at 180 degrees and three gears which are uniformly distributed in the circumferential direction, so that the circumferential movement of the air injection mechanism is realized, and 360-degree air injection to the steel member is realized; in order to avoid the residue of some shot blasting balls with large adhesive force, the suspension rod is divided into a lower rod and an upper rod, the upper rod and the lower rod are connected by adopting a spherical hinge, and the electric push rod is matched with the three pushing arc plates to push the steel member to a position close to the air injection mechanism.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic structural diagram of the inside of the chassis after the movable cover is cut.
Fig. 4 is a partially enlarged view of fig. 3 at B.
Fig. 5 is a schematic structural view of the fixed cover body and the movable cover body after butt joint.
Fig. 6 is a schematic structural diagram of the fixed cover body and the movable cover body.
Fig. 7 is a schematic structural diagram of the fixing cover and its related parts.
Fig. 8 is a schematic structural diagram of the movable cover and its related parts.
Fig. 9 is a schematic view of the structure of the boom.
FIG. 10 is a schematic view of a partial ring gear and its associated components.
Wherein the reference numerals are: 1. a storage box; 2. a cover body; 3. a local ring gear; 4. a cylinder; 5. a clamping mechanism; 6. a boom; 7. a steel member; 9. a support; 10. shot blasting machine; 11. an electric push rod III; 101. a high intake chamber; 102. a lower storage cavity; 103. a baffle plate; 104. a filter plate; 105. an electric push rod I; 201. fixing the U-shaped plate; 202. a top plate fixing portion; 203. a movable U-shaped plate; 204. a top plate movable portion; 205. an annular boss; 206. an annular chute; 207. an annular through groove; 208. a through hole; 209. an opening; 301. a support bar; 302. a support frame; 303. an electric push rod II; 304. an arc-shaped plate; 305. a gear; 306. a first motor; 401. an air inlet pipe; 402. a lower vertical pipe; 403. a horizontal tube; 404. an upper vertical pipe; 405. an air nozzle; 501. clamping the bottom plate; 502. clamping the vertical plate; 503. a bidirectional screw; 504. adjusting a rod; 505. a strip opening; 506. a clamping plate; 507. a second motor; 601. an upper rod; 602. a lower rod; 603. spherical hinge; 604. an upper hook; 605. a lower hook; 901. a hoisting ring; 902. a conveying mechanism; 2031. a movable bottom plate.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
The first embodiment is as follows:
referring to fig. 1-10, wherein, regarding to the conveying mechanism 902 and the bracket 9, the steel member residual shot blasting ball processing device is partially schematic, and comprises the bracket 9, the conveying mechanism 902 arranged on the bracket 9, a hanging ring 901 arranged below the conveying mechanism 902, and a case arranged outside the outlet of the shot blasting machine 10; the conveying mechanism 902 generally employs a conveying chain in the prior art.
The case comprises a rectangular storage box 1 with an open upper end, a cover body 2 is arranged above the storage box 1, a through hole 208 is arranged at the center of a top plate of the cover body 2, an annular boss 205 is concentrically arranged on the top plate and positioned at the periphery of the through hole 208, an annular slide way 206 is concentrically arranged in the annular boss 205, a local gear ring 3 is slidably arranged in the annular slide way 206, the angle of the local gear ring 3 is 180 degrees, a support rod 301 facing the axis is arranged on the inner wall of the local gear ring 3, an air injection mechanism is arranged on the support rod 301, and an annular through groove 207 allowing the support rod 301 to rotate is arranged on the inner wall of the annular slide way 206;
the partial gear ring 3 can move circumferentially along the annular slide 206;
the cover body 2 comprises a fixed cover body and a movable cover body, and the through hole 208, the annular boss 205, the annular slideway 206 and the annular through groove 207 are spliced by the fixed cover body and the movable cover body;
the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 all comprise fixing parts and movable parts, and the fixing parts are all arranged on the fixed cover body; the fixing parts of the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 are all small arc-shaped parts, the movable parts of the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 are all large arc-shaped parts, and the local gear ring 3 can be hidden in the fixing part of the annular slide way 206;
still include jib 6, the both ends of jib 6 all are provided with the lifting hook, go up lifting hook 604 and hang on rings 901, hang steel member 7 on the lower lifting hook 605, have the interval that allows the steel member to pass through between the fixed cover body and the movable cover body and rings 901 can be located the center department of through-hole 208, and the passageway that the interval constitutes is parallel with conveying mechanism 902.
The fixed cover body comprises a fixed U-shaped plate 201 and a top plate fixing part 202, the movable cover body comprises a movable U-shaped plate 203 and a top plate movable part 204, and the open ends of the movable U-shaped plate 203 and the fixed U-shaped plate 201 are arranged oppositely;
a movable bottom plate 2031 is arranged below the movable U-shaped plate 203, the air injection mechanism comprises a cylinder 4 arranged on the movable bottom plate 2031, the cylinder 4 is concentric with the fixing part of the annular boss 205, the upper end and the lower end of the cylinder 4 are sealed, the upper end of the cylinder 4 is concentrically and rotatably provided with a lower vertical pipe 402 communicated with the interior of the cylinder 4, the upper end of the lower vertical pipe 402 is provided with a horizontal pipe 403, the horizontal pipe 403 is far away from the axis of the cylinder 4, the outer end of the horizontal pipe 403 is provided with an upper vertical pipe 404, the upper end of the upper vertical pipe 404 is fixedly arranged on the supporting rod 301, the side wall of the upper vertical pipe 404 facing the cylinder 4 is provided with a plurality of air injection nozzles 405, the side wall of the cylinder 4 is provided with an air inlet pipe 401 penetrating through the movable U-shaped plate 203, and the air inlet pipe 401 is connected with a high-pressure air pump through a hose; because the movable cover body needs to be moved and is connected with the high-pressure air pump through a hose, a certain telescopic amount can be ensured, in addition, temporary air storage is carried out through the cylinder 4, air supply can be carried out on a plurality of air nozzles 405, and the rotation of the air nozzles 405 can also be kept, and because the rotation of the lower vertical pipe 402 relative to the cylinder 4 needs to be ensured, the connection part of the lower vertical pipe 402 and the cylinder 4 adopts a special rotating joint for connection.
Steel member 7 is positioned above horizontal pipe 403, upper riser pipe 404 is positioned outside steel member 7, and support rod 301 is positioned above steel member 7.
Three openings 209 are circumferentially and uniformly distributed on the outer wall of the annular boss 205, gears 305 capable of being meshed with the local gear ring 3 are rotatably arranged on the top plate and located at the positions of the openings 209, the gears 305 are driven by motors I306 with the same type, and a gear 305 is arranged on the fixed cover body and located at the middle position of the fixed cover body. The gears 305 are arranged in three and circumferentially and uniformly distributed, that is, the included angle between the gears 305 is 120 degrees, and the angle of the local gear ring 3 is 180 degrees, so that the local gear ring 3 can be ensured to be always meshed with the gears 305. The three gears 305 are driven by motors of the same type, so that the rotation directions of the three gears 305 are kept consistent and the rotation speeds are the same.
The upper end face of the movable bottom plate 2031 is obliquely arranged and the bottom end is close to the fixed cover body. So that the shot blasting balls scattered on the movable bottom plate 2031 can be slid into the housing box 1.
The chamber 102 is accomodate with high to the echelonment divide into for the echelonment to the receiver 1 is inside, and the rotation is provided with filter 104 on the inner wall of the chamber 101 is accomodate to high, and filter 104 and the cover body between have the interval, and filter 104 surpasss fixed U template 201, and filter 104 is adjusted through an electric push rod 105, and filter 104 can accomodate the chamber 102 slope towards low. This allows different functions to be achieved by varying the mesh size of the screen on the filter plate 104. For example, shot blasting balls meeting the use requirements are screened by the filter plate 104, small shot blasting balls fall into the high containing cavity 101 through the filter plate 104, large shot blasting balls can be left on the filter plate 104, and the large shot blasting balls are inverted into the low containing cavity 102 by adjusting the inclination of the filter plate 104; in addition, when the remaining concrete mass is excessive, a mesh screen exceeding the outer diameter of the shot blasting balls may be directly used, so that large concrete mass may remain on the filter plate 104 and then be inverted into the lower receiving chamber 102.
The position that just is close to shot-blasting machine 10 on the support 9 is provided with fixture 5, fixture 5 is including setting up the centre gripping bottom plate 501 on support 9, the both ends of centre gripping bottom plate 501 all stretch out support 9 and stretch out the end and all be provided with centre gripping riser 502, it is provided with two-way screw rod 503 to rotate between two centre gripping risers 502, two-way screw rod 503's both ends all are provided with through threaded connection and adjust pole 504, the lower extreme of adjusting pole 504 stretches out centre gripping bottom plate 501 and is provided with grip block 506, two grip block 506 set up relatively, be provided with on the centre gripping bottom plate 501 and allow adjusting the gliding rectangular mouth 505 of pole 504, two grip blocks 506 can carry out the centre gripping to jib 6. The suspender 6 is fixed in a form of a lifting hook, and is easy to shake, so that the stability of the suspender 6 can be ensured. The bidirectional screw 503 can be driven by a motor two 507 with a speed reducer.
The suspender 6 comprises an upper rod 601 and a lower rod 602, the lower rod 602 is connected with the upper rod 601 through a spherical hinge 603, an upper hook 604 is arranged at the top end of the upper rod 601, a lower hook 605 is arranged at the bottom end of the lower rod 602, the supporting rod 301 is arranged at one end of the local gear ring 3, a supporting frame 302 facing to the axis is arranged on the inner wall of the other end of the local gear ring 3, a second electric push rod 303 is arranged at the lower end of the supporting frame 302, a shell of the second electric push rod 303 is fixed on the supporting frame 302, an arc-shaped plate 304 is arranged on a push rod of the second electric push rod 303, and the arc-shaped plate 304 can be in contact with the lower rod 602 and push the lower rod 602 to be close to the air injection mechanism. When the air injection mechanism is far away from the steel member 7, some shot blasting balls with strong adhesive force are difficult to blow off, so that the steel member 7 can be pushed to a position close to the air injection mechanism through the arc-shaped plate 304 by starting the electric push rod II 303. The attachment condition of the shot blasting balls can be judged according to the shot blasting machine 10, or an observation port made of transparent materials is reserved on the fixed cover body or the movable cover body. In addition, the length of the lower rod 602 may be determined according to the use requirement, and when the movement range of the lower rod 602 is not required to be too large, the length of the lower rod 602 may be shortened as much as possible.
The upper portion of receiver 1 is provided with the water inlet, and the bottom of low chamber 102 and the high chamber 101 of accomodating all is provided with the outlet, and the low chamber 102 of accomodating and the high chamber 101 of accomodating just is located the below of filter 104 and is provided with baffle 103. The end of the filter plate 104 adjacent to the lower receiving chamber 102 preferably extends into the lower receiving chamber 102. The storage box 1 is internally flushed with water, and shot blasting balls can be removed for cleaning.
The fixed cover body is connected with the movable cover body through an electric push rod III 11. The shell of the third electric push rod 11 is hinged on the fixed cover body, the push rods of the third electric push rod 11 are hinged on the movable cover body, and preferably, the two push rods are symmetrically arranged.
The storage box 1 and the fixed U-shaped plate 201 can be integrally arranged.
The use method comprises the following steps: hanging the suspender 6 on the hanging ring 901, then hanging the steel member 7 with the through hole on a lifting hook of the lower rod 602, and because the lower rod 602 is provided with the spherical hinge 603, the steel member 7 can be conveniently hung, and then the steel member 7 enters the shot blasting machine 10 for treatment;
the processed steel member 7 passes through the space between the fixed cover and the movable cover into the middle position of the through hole 208, and the hanger bar 6 falls between the two holding plates 506. At this time, the conveying mechanism 902 stops (preferably, when the processed steel member enters the position of the through hole 208, the next steel member 7 to be processed enters the blasting machine 10 for processing, so that the working efficiency can be ensured). The bidirectional screw 503 rotates, and the two clamping plates 506 move oppositely to clamp the suspender 6;
starting an electric push rod III 11, moving a movable cover body on the storage box 1 and approaching a fixed cover body until the movable U-shaped plate 203 and the fixed U-shaped plate 201 are spliced to form a complete through hole 208, an annular boss 205, an annular slideway 206 and an annular through groove, positioning a local gear ring 3 in the annular slideway 206 hidden on the fixed cover body, then starting a motor I306 of a driving gear 305, enabling the local gear ring 3 to move circumferentially along the annular slideway 206 under the transmission of three gears 305, simultaneously starting a high-pressure air pump, enabling air to pass through the high-pressure air pump, a hose, a cylinder 4, a lower vertical pipe 402, a horizontal pipe 403 and an upper vertical pipe 404, and finally being ejected out through an air nozzle 405, wherein the upper vertical pipe 404 is arranged on the supporting rod 301, and the air ejecting pipe can also move circumferentially along the annular slideway 206, so that 360-degree air blowing of a steel structure is realized;
when shot blasting balls are still attached to the steel member 7 after normal blowing, the electric push rod II 303 can be started, and the steel member 7 is pushed to a position close to the air nozzle 405 through the arc-shaped plate 304, so that high-pressure gas can be contacted with the steel member 7 earlier, and the shot blasting ball cleaning effect is improved;
shot blasting balls scattered by blowing directly fall onto the filter plate 104, shot blasting balls of small sizes fall into the high containing cavity 101 in the containing box 1 through the filter plate 104, shot blasting balls of large sizes are remained on the filter plate 104, then the electric push rod III 11 is started, the shot blasting balls of large sizes on the filter plate 104 are inverted to the low containing cavity 102, water can be added into the containing box 1 according to actual conditions, and the shot blasting balls are simply cleaned.
Example two:
referring to fig. 1-10, wherein, regarding to the conveying mechanism 902 and the bracket 9, the steel member residual shot blasting ball processing device is partially schematic, and comprises the bracket 9, the conveying mechanism 902 arranged on the bracket 9, a hanging ring 901 arranged below the conveying mechanism 902, and a case arranged outside the outlet of the shot blasting machine 10; the conveying mechanism 902 generally employs a conveying chain in the prior art.
The case comprises a rectangular storage box 1 with an open upper end, a cover body 2 is arranged above the storage box 1, a through hole 208 is arranged at the center of a top plate of the cover body 2, an annular boss 205 is concentrically arranged on the top plate and positioned at the periphery of the through hole 208, an annular slide way 206 is concentrically arranged in the annular boss 205, a local gear ring 3 is slidably arranged in the annular slide way 206, the angle of the local gear ring 3 is 180 degrees, a support rod 301 facing the axis is arranged on the inner wall of the local gear ring 3, an air injection mechanism is arranged on the support rod 301, and an annular through groove 207 allowing the support rod 301 to rotate is arranged on the inner wall of the annular slide way 206;
the partial gear ring 3 can move circumferentially along the annular slide 206;
the cover body 2 comprises a fixed cover body and a movable cover body, and the through hole 208, the annular boss 205, the annular slideway 206 and the annular through groove 207 are spliced by the fixed cover body and the movable cover body;
the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 all comprise fixing parts and movable parts, and the fixing parts are all arranged on the fixed cover body; the fixing parts of the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 are all small arc-shaped parts, the movable parts of the through hole 208, the annular boss 205, the annular through groove 207 and the annular slide way 206 are all large arc-shaped parts, and the local gear ring 3 can be hidden in the fixing part of the annular slide way 206;
still include jib 6, the both ends of jib 6 all are provided with the lifting hook, go up lifting hook 604 and hang on rings 901, hang steel member 7 on the lower lifting hook 605, have the interval that allows the steel member to pass through between the fixed cover body and the movable cover body and rings 901 can be located the center department of through-hole 208, and the passageway that the interval constitutes is parallel with conveying mechanism 902.
The fixed cover body comprises a fixed U-shaped plate 201 and a top plate fixing part 202, the movable cover body comprises a movable U-shaped plate 203 and a top plate movable part 204, and the open ends of the movable U-shaped plate 203 and the fixed U-shaped plate 201 are arranged oppositely;
a movable bottom plate 2031 is arranged below the movable U-shaped plate 203, the air injection mechanism comprises a cylinder 4 arranged on the movable bottom plate 2031, the cylinder 4 is concentric with the fixing part of the annular boss 205, the upper end and the lower end of the cylinder 4 are sealed, the upper end of the cylinder 4 is concentrically and rotatably provided with a lower vertical pipe 402 communicated with the interior of the cylinder 4, the upper end of the lower vertical pipe 402 is provided with a horizontal pipe 403, the horizontal pipe 403 is far away from the axis of the cylinder 4, the outer end of the horizontal pipe 403 is provided with an upper vertical pipe 404, the upper end of the upper vertical pipe 404 is fixedly arranged on the supporting rod 301, the side wall of the upper vertical pipe 404 facing the cylinder 4 is provided with a plurality of air injection nozzles 405, the side wall of the cylinder 4 is provided with an air inlet pipe 401 penetrating through the movable U-shaped plate 203, and the air inlet pipe 401 is connected with a high-pressure air pump through a hose; because the movable cover body needs to be moved and is connected with the high-pressure air pump through a hose, a certain telescopic amount can be ensured, in addition, temporary air storage is carried out through the cylinder 4, air supply can be carried out on a plurality of air nozzles 405, and the rotation of the air nozzles 405 can also be kept, and because the rotation of the lower vertical pipe 402 relative to the cylinder 4 needs to be ensured, the connection part of the lower vertical pipe 402 and the cylinder 4 adopts a special rotating joint for connection.
Steel member 7 is positioned above horizontal pipe 403, upper riser pipe 404 is positioned outside steel member 7, and support rod 301 is positioned above steel member 7.
Three openings 209 are circumferentially and uniformly distributed on the outer wall of the annular boss 205, gears 305 capable of being meshed with the local gear ring 3 are rotatably arranged on the top plate and located at the positions of the openings 209, the gears 305 are driven by motors I306 with the same type, and a gear 305 is arranged on the fixed cover body and located at the middle position of the fixed cover body. The gears 305 are arranged in three and circumferentially and uniformly distributed, that is, the included angle between the gears 305 is 120 degrees, and the angle of the local gear ring 3 is 180 degrees, so that the local gear ring 3 can be ensured to be always meshed with the gears 305. The three gears 305 are driven by motors of the same type, so that the rotation directions of the three gears 305 are kept consistent and the rotation speeds are the same.
The upper end face of the movable bottom plate 2031 is obliquely arranged and the bottom end is close to the fixed cover body. So that the shot blasting balls scattered on the movable bottom plate 2031 can be slid into the housing box 1.
The chamber 102 is accomodate with high to the echelonment divide into for the echelonment to the receiver 1 is inside, and the rotation is provided with filter 104 on the inner wall of the chamber 101 is accomodate to high, and filter 104 and the cover body between have the interval, and filter 104 surpasss fixed U template 201, and filter 104 is adjusted through an electric push rod 105, and filter 104 can accomodate the chamber 102 slope towards low. This allows different functions to be achieved by varying the mesh size of the screen on the filter plate 104. For example, shot blasting balls meeting the use requirements are screened by the filter plate 104, small shot blasting balls fall into the high containing cavity 101 through the filter plate 104, large shot blasting balls can be left on the filter plate 104, and the large shot blasting balls are inverted into the low containing cavity 102 by adjusting the inclination of the filter plate 104; in addition, when the remaining concrete mass is excessive, a mesh screen exceeding the outer diameter of the shot blasting balls may be directly used, so that large concrete mass may remain on the filter plate 104 and then be inverted into the lower receiving chamber 102.
The position that just is close to shot-blasting machine 10 on the support 9 is provided with fixture 5, fixture 5 is including setting up the centre gripping bottom plate 501 on support 9, the both ends of centre gripping bottom plate 501 all stretch out support 9 and stretch out the end and all be provided with centre gripping riser 502, it is provided with two-way screw rod 503 to rotate between two centre gripping risers 502, two-way screw rod 503's both ends all are provided with through threaded connection and adjust pole 504, the lower extreme of adjusting pole 504 stretches out centre gripping bottom plate 501 and is provided with grip block 506, two grip block 506 set up relatively, be provided with on the centre gripping bottom plate 501 and allow adjusting the gliding rectangular mouth 505 of pole 504, two grip blocks 506 can carry out the centre gripping to jib 6. The suspender 6 is fixed in a form of a lifting hook, and is easy to shake, so that the stability of the suspender 6 can be ensured. The bidirectional screw 503 can be driven by a motor two 507 with a speed reducer.
The upper portion of receiver 1 is provided with the water inlet, and the bottom of low chamber 102 and the high chamber 101 of accomodating all is provided with the outlet, and the low chamber 102 of accomodating and the high chamber 101 of accomodating just is located the below of filter 104 and is provided with baffle 103. The end of the filter plate 104 adjacent to the lower receiving chamber 102 preferably extends into the lower receiving chamber 102. The storage box 1 is internally flushed with water, and shot blasting balls can be removed for cleaning.
The fixed cover body is connected with the movable cover body through an electric push rod III 11. The shell of the third electric push rod 11 is hinged on the fixed cover body, the push rods of the third electric push rod 11 are hinged on the movable cover body, and preferably, the two push rods are symmetrically arranged.
The storage box 1 and the fixed U-shaped plate 201 can be integrally arranged.
The use method comprises the following steps: hanging the suspender 6 on the hanging ring 901, then hanging the steel member 7 with the through hole on a lifting hook of the lower rod 602, and because the lower rod 602 is provided with the spherical hinge 603, the steel member 7 can be conveniently hung, and then the steel member 7 enters the shot blasting machine 10 for treatment;
the processed steel member 7 passes through the space between the fixed cover and the movable cover into the middle position of the through hole 208, and the hanger bar 6 falls between the two holding plates 506. At this time, the conveying mechanism 902 stops (preferably, when the processed steel member enters the position of the through hole 208, the next steel member 7 to be processed enters the blasting machine 10 for processing, so that the working efficiency can be ensured). The bidirectional screw 503 rotates, and the two clamping plates 506 move oppositely to clamp the suspender 6;
starting an electric push rod III 11, moving a movable cover body on the storage box 1 and approaching a fixed cover body until the movable U-shaped plate 203 and the fixed U-shaped plate 201 are spliced to form a complete through hole 208, an annular boss 205, an annular slideway 206 and an annular through groove, positioning a local gear ring 3 in the annular slideway 206 hidden on the fixed cover body, then starting a motor I306 of a driving gear 305, enabling the local gear ring 3 to move circumferentially along the annular slideway 206 under the transmission of three gears 305, simultaneously starting a high-pressure air pump, enabling air to pass through the high-pressure air pump, a hose, a cylinder 4, a lower vertical pipe 402, a horizontal pipe 403 and an upper vertical pipe 404, and finally being ejected out through an air nozzle 405, wherein the upper vertical pipe 404 is arranged on the supporting rod 301, and the air ejecting pipe can also move circumferentially along the annular slideway 206, so that 360-degree air blowing of a steel structure is realized;
shot blasting balls scattered by blowing directly fall onto the filter plate 104, shot blasting balls of small sizes fall into the high containing cavity 101 in the containing box 1 through the filter plate 104, shot blasting balls of large sizes are remained on the filter plate 104, then the electric push rod III 11 is started, the shot blasting balls of large sizes on the filter plate 104 are inverted to the low containing cavity 102, water can be added into the containing box 1 according to actual conditions, and the shot blasting balls are simply cleaned.
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are merely for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "disposed" are to be construed broadly, e.g. as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical features of the present invention which are not described in the above embodiments may be implemented by or using the prior art, and are not described herein again, of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions or substitutions which may be made by those skilled in the art within the spirit and scope of the present invention should also fall within the protection scope of the present invention.

Claims (9)

1. A steel member residual shot blasting ball treatment device comprises a support, a conveying mechanism arranged on the support, and a hanging ring arranged below the conveying mechanism, and is characterized by further comprising a case arranged outside an outlet of a shot blasting machine;
the machine case comprises a rectangular storage box with an open upper end, a cover body is arranged above the storage box, a through hole is formed in the center of a top plate of the cover body, an annular boss is concentrically arranged on the top plate and located on the periphery of the through hole, an annular slide way is concentrically arranged in the annular boss, a local gear ring is arranged in the annular slide way in a sliding mode, the angle of the local gear ring is 180 degrees, a supporting rod facing the axis center is arranged on the inner wall of the local gear ring, an air injection mechanism is arranged on the supporting rod, and an annular through groove allowing the supporting rod to rotate is formed in the inner wall of the annular slide way;
the local gear ring can move circumferentially along the annular slide way;
the cover body comprises a fixed cover body and a movable cover body, and the through hole, the annular boss, the annular through groove and the annular slideway are spliced by the fixed cover body and the movable cover body;
the through hole, the annular boss, the annular through groove and the annular slide way respectively comprise a fixed part and a movable part, and the fixed parts are all arranged on the fixed cover body;
still include the jib, the both ends of jib all are provided with the lifting hook, go up the lifting hook and hang on the rings, hang on the lower lifting hook has the steel member, it allows to have between the fixed cover body and the movable cover body the interval that the steel member passes through just rings can be located the center department of through-hole, the passageway that the interval constitutes with conveying mechanism is parallel.
2. The steel member residual shot blasting ball treatment device as recited in claim 1, wherein the fixed cover body comprises a fixed U-shaped plate and a top plate fixing part, the movable cover body comprises a movable U-shaped plate and a top plate movable part, and the open ends of the movable U-shaped plate and the fixed U-shaped plate are oppositely arranged;
a movable bottom plate is arranged below the movable U-shaped plate, the air injection mechanism comprises a cylinder arranged on the movable bottom plate, the cylinder is concentric with the fixed part of the annular boss, the upper end and the lower end of the cylinder are sealed, the upper end of the cylinder is concentrically and rotatably provided with a lower vertical pipe communicated with the interior of the cylinder, the upper end of the lower vertical pipe is provided with a horizontal pipe, the horizontal pipe is far away from the axis center of the cylinder, the outer end of the horizontal pipe is provided with an upper vertical pipe, the upper end of the upper vertical pipe is fixedly arranged on the supporting rod, the side wall of the upper vertical pipe facing the cylinder is provided with a plurality of air injection nozzles, the side wall of the cylinder is provided with an air inlet pipe penetrating through the movable U-shaped plate, and the air inlet pipe is connected with a high-pressure air pump through a hose;
the steel member is located the top of horizontal pipe, it is located to go up the riser the outside of steel member, the bracing piece is located the top of steel member.
3. The steel member residual shot blasting ball processing device according to claim 1, wherein three openings are uniformly distributed in the circumferential direction on the outer wall of the annular boss, gears capable of being meshed with the local gear rings are rotatably arranged on the top plate at positions of the openings, the gears are driven by motors of the same type, and one gear is arranged on the fixed cover body and is located in the middle of the fixed cover body.
4. The steel member residual shot blasting ball processing device according to claim 2, wherein the upper end face of the movable bottom plate is obliquely arranged, and the bottom end of the movable bottom plate is close to the fixed cover body.
5. The steel member residual shot blasting ball treatment device according to claim 4, wherein the storage box is internally divided into a low storage cavity and a high storage cavity in a stepped manner, a filter plate is rotatably arranged on the inner wall of the high storage cavity, a gap is formed between the filter plate and the cover body, the filter plate exceeds the fixed U-shaped plate, the filter plate is adjusted through an electric push rod, and the filter plate can incline towards the low storage cavity.
6. The steel member residual shot blasting ball processing device according to claim 1, wherein a clamping mechanism is arranged on the support and at a position close to the shot blasting machine, the clamping mechanism comprises a clamping bottom plate arranged on the support, two ends of the clamping bottom plate extend out of the support, clamping vertical plates are arranged at extending ends of the clamping bottom plate, a two-way screw is rotatably arranged between the two clamping vertical plates, two ends of the two-way screw are respectively provided with an adjusting rod through threaded connection, a clamping plate is arranged at a position, extending out of the clamping bottom plate, of the lower end of the adjusting rod, the two clamping plates are oppositely arranged, a long strip opening allowing the adjusting rod to slide is arranged on the clamping bottom plate, and the two clamping plates can clamp the suspension rod.
7. The steel member residual shot blasting ball processing device according to claim 6, wherein the suspension rod comprises an upper rod and a lower rod, the lower rod and the upper rod are connected through a spherical hinge, the upper lifting hook is arranged at the top end of the upper rod, the lower lifting hook is arranged at the bottom end of the lower rod, the support rod is located at one end of the local gear ring, a support frame facing the axis is arranged on the inner wall of the other end of the local gear ring, a second electric push rod is arranged at the lower end of the support frame, a shell of the second electric push rod is fixed on the support frame, an arc-shaped plate is arranged on a push rod of the second electric push rod, and the arc-shaped plate can be in contact with the lower rod and push the lower rod to be close to the air injection mechanism.
8. The steel member residual shot blasting ball treatment device according to claim 5, wherein a water inlet is formed in the upper portion of the storage box, water outlets are formed in the bottoms of the low storage cavity and the high storage cavity, and a baffle is arranged between the low storage cavity and the high storage cavity and below the filter plate.
9. The steel member residual shot blasting ball processing device according to claim 5, wherein the fixed cover body and the movable cover body are connected through an electric push rod III.
CN202111033559.0A 2021-09-03 2021-09-03 Steel member remains and throws ball processing apparatus Active CN113732959B (en)

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