CN113732246A - Method for reducing deformation and sand adhesion of shell mold casting - Google Patents

Method for reducing deformation and sand adhesion of shell mold casting Download PDF

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Publication number
CN113732246A
CN113732246A CN202111042863.1A CN202111042863A CN113732246A CN 113732246 A CN113732246 A CN 113732246A CN 202111042863 A CN202111042863 A CN 202111042863A CN 113732246 A CN113732246 A CN 113732246A
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Prior art keywords
shell
jacket
sand
shell mold
mold
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魏子云
殷亚军
郑力心
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Xiangyang Yunwei Machinery Co ltd
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Xiangyang Yunwei Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23Compacting by gas pressure or vacuum
    • B22C15/24Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C23/00Tools; Devices not mentioned before for moulding
    • B22C23/02Devices for coating moulds or cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/12Treating moulds or cores, e.g. drying, hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00Treatment of fused masses in the ladle or the supply runners before casting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention discloses a method for reducing deformation and sand sticking of a shell mold casting, which comprises the steps of placing a prepared shell mold in a shell mold jacket consistent with the shape of the shell mold, clamping and pouring the jacket, wherein the jacket not only can ensure the integral strength and rigidity of the shell mold, inhibit the deformation of the shell mold in the pouring and cooling processes, but also can uniformly guide out heat released in the metal solidification process, reduce thermal stress generated due to non-uniform cooling speed, and finally reduce the deformation and sand sticking of the casting. The invention is characterized in that: curing the shell mold; shell mold thermal spraying; clamping the shell by utilizing a shell type jacket tool; baking the assembled whole shell mold sleeve tool at low temperature; the invention can effectively inhibit casting defects such as casting deformation, sand sticking and the like of the shell type casting caused by low shell strength and insufficient clamping force, and can also improve the compactness of the interior of the casting, thereby greatly improving the qualification rate of the casting.

Description

Method for reducing deformation and sand adhesion of shell mold casting
Technical Field
The invention relates to the technical field of shell mold casting, in particular to a method for reducing deformation and sand adhesion of a shell mold casting.
Background
With the continuous development of manufacturing industry, mechanical equipment has raised requirements on the internal quality, shape precision and size precision of cast parts, and parts produced by the existing precoated sand shell-shaped casting technology have the advantages of accurate size, good surface quality, material saving and the like, so that the technology is widely applied, shell molds with uniform shell thickness can be manufactured by using the technology, and compared with other casting technologies, sand shells with uniform shell thickness can obtain castings with uniform tissues.
However, the wall thickness of the shell is relatively thin, the strength is relatively low, and finally the shape and the dimensional accuracy of the casting are difficult to guarantee, the clamping of the shell is a problem to be solved at present, although the traditional method for clamping the sand mold by using the sand surrounding pressure iron or the clamping plate bolt structure has a certain effect, the problems of expansion, water leakage, sand sticking, clamping plate deformation and the like are easily caused, and the problems are related to two factors, on one hand, the molten metal in the pouring process flows into the cavity to exchange heat with the air in the cavity and the shell, so that the generated air pressure difference generates large impact on the shell, thereby causing the local dispersion of the surface of the shell, the dispersed sand grains/sand blocks enter the cavity together with the molten metal, and a convex or concave scar is formed on the surface of the casting, namely, the defects of orange peel, scab and the like are formed, and the shell itself is also deformed due to thermal expansion, on the other hand, the shell mold can generate stress due to temperature rise and temperature drop in the pouring and cooling processes, the stress is difficult to release in the solidification and cooling processes of the casting, the expansion defect is easily generated, the casting is deformed, and the casting is directly scrapped when the deformation of the casting is large and the requirements of shape precision and size precision are difficult to meet, so that effective measures are taken to reduce the deformation and sand washing of the shell mold in the casting process, and the method has great significance for controlling the shape precision and size precision of the casting and improving the qualification rate of the casting.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a method for reducing deformation and sand sticking of a shell mold casting.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method of reducing distortion and sand-binding of a shell cast article comprising the steps of:
step 1) using precoated sand composed of refractory aggregate, a binder, a curing agent, a lubricant, a special additive and the like as a raw material, heating a mold to 170-250 ℃, and curing and forming the precoated sand through sand shooting and heat preservation, wherein the sand shooting pressure is 0.5-1.5 MPa, the sand shooting time is 5-20 s, and the curing time is 120-200 s, so that a shell mold and a shell core which are 3-50 mm in thickness and meet requirements are finally obtained.
And 2) taking the shell mold out of the high-temperature mold, and immediately thermally spraying the shell mold by using a water-based coating containing zircon powder components to improve the compactness and the smoothness of the surface of the shell mold.
Step 3) putting the shell into a shell type jacket (the inner contour of the jacket is consistent with the outer contour of the shell type, and the clearance between the jacket and the shell type jacket after assembly is within 0.3 mm; the jacket is made of cast iron, the wall thickness of each part is uniform, the average wall thickness is 5-100 mm), the upper and lower shell type jackets are clamped after the lower core is combined, and an adhesive port for arranging a sprue cup and an exhaust riser is reserved on the jacket so as to facilitate pouring.
And 4) baking and drying the assembled shell type jacket tool containing the shell type, wherein the baking temperature is controlled to be 140-250 ℃, and the baking time is 2-5 hours.
And 5) carrying out spheroidization on the molten iron discharged at 1550-1570 ℃, cooling to 1370-1400 ℃ for pouring, carrying out stream inoculation during pouring, controlling the pouring time to be 1-5 min, opening a shell mold jacket 3-6 h after pouring, and then carrying out sand shakeout and cleaning castings.
Preferably, the sand shooting pressure is 1-1.5 MPa, the sand shooting time is 15-20 s, the curing time is 180-200 s, the thickness of the obtained shell mold is 30-50 mm, and the thickness of the shell-shaped jacket is 5-10 mm.
Preferably, the sand shooting pressure is 0.7-1 MPa, the sand shooting time is 10-15 s, the curing time is 150-180 s, the thickness of the obtained shell mold is 10-30 mm, and the thickness of the shell-shaped jacket is 10-30 mm.
Preferably, the sand shooting pressure is 0.5-0.7 MPa, the sand shooting time is 5-10 s, the curing time is 120-150 s, the thickness of the obtained shell mold is 3-10 mm, and the thickness of the shell-shaped jacket is 30-100 mm.
The invention has the following beneficial effects:
1. the shell mold is subjected to thermal spraying, so that the pores on the surface of the shell mold can be reduced, the density of the shell mold is improved, the gas generated by heating the molding sand is favorably prevented from invading into the casting, meanwhile, molten iron is prevented from permeating into the shell mold, the defects of sand sticking and sand inclusion scabbing generated by the expansion of the shell mold due to heating are reduced, and the surface quality of the casting is improved.
2. The shell type jacket has the advantages of consistent appearance with the shell type, uniform thickness and high strength, and can transfer heat generated during pouring very uniformly on the premise of ensuring the integral rigidity and strength of the shell type jacket, thereby reducing the thermal stress of a casting caused by nonuniform cooling speed, greatly improving the compactness and the tissue uniformity of the casting and reducing the deformation of the casting.
3. For some cast iron materials, such as gray cast iron, vermicular cast iron, nodular cast iron and the like, volume expansion is generated due to graphite precipitation in the solidification process, if the locking force of the shell mold is insufficient or the strength is too low, expansion and water leakage are easy to occur to deform the casting, the locking force of the shell mold jacket is large enough, the strength and the rigidity are large, the pressure is built in the casting by fully utilizing graphite expansion, self-feeding is realized, and the compactness of the casting is improved.
4. The shell mold jacket can reduce the thickness of the shell mold, so that the using amount of the precoated sand is reduced, and the production cost and the labor intensity in the transferring process are reduced.
Drawings
FIG. 1 is a schematic view of a shell casting of the present invention;
FIG. 2 is a microstructure view of a casting in an example.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Scrap steel, pig iron and scrap iron are used as raw material ingredients, a cupola furnace and an electric furnace are used for duplex smelting, the cupola furnace is used for smelting base molten iron, and alloy is added into the electric furnace for regulating components to obtain the required molten iron for pouring preparation. The specific implementation steps are as follows:
step 1) using precoated sand composed of refractory aggregate, a binder, a curing agent, a lubricant, a special additive and the like as a raw material, heating a mold to 170-215 ℃, and curing and molding the precoated sand through sand shooting and heat preservation, wherein the sand shooting pressure is 1-1.5 MPa, the sand shooting time is 15-20 s, and the curing time is 180-200 s, so that a shell mold with the thickness of 30-50 mm and a shell core meeting the requirements are finally obtained.
And 2) taking the shell mold out of the high-temperature mold, and thermally spraying the sand shell which is just taken out by adopting a water-based coating containing zircon powder components to enhance the density and the smoothness of the surface of the shell mold.
And 3) putting the shell into a shell jacket (the inner contour of the jacket is consistent with the outer contour of the shell, the thickness of the jacket is uniform, the thickness of the jacket is 5-10 mm, the material is cast iron), clamping the jacket tool of the upper shell and the lower shell after the cores are combined, and leaving positions on the jacket for conveniently and independently bonding the sprue cup and the exhaust riser, thereby facilitating pouring.
And 4) baking the assembled whole shell type jacket tool at low temperature to remove moisture, humidity and the like adsorbed in the shell type jacket tool, wherein the baking temperature is controlled to be 150-180 ℃, and the baking time is 4-5 hours.
And 5) pouring the iron liquid with the tapping temperature of 1550-1570 ℃ at the temperature of 1370-1400 ℃, spheroidizing the iron liquid before pouring, inoculating by adopting a stream inoculation method, controlling the pouring time of the whole pouring process to be 3-4 min, opening a jacket to start sand falling and cleaning 4-5 h after pouring, and taking out a casting.
The quality of the castings obtained by this method is shown in table 1:
Figure BDA0003250087830000051
example 2
The method comprises the steps of taking pig iron, scrap steel, ferrosilicon, ferromanganese, electrolytic copper and antimony ingots as raw material ingredients, adopting a cupola-electric furnace duplex smelting, smelting a raw iron liquid in the cupola, adding alloy in the electric furnace to adjust components, obtaining the required iron liquid, and preparing for pouring. The specific implementation steps are as follows:
step 1) using precoated sand composed of refractory aggregate, a binder, a curing agent, a lubricant, a special additive and the like as a raw material, heating a mold to 170-215 ℃, and curing and forming the precoated sand through sand shooting and heat preservation, wherein the sand shooting pressure is 0.7-1 MPa, the sand shooting time is 10-15 s, and the curing time is 150-180 s, so that a shell mold with the thickness of 10-30 mm and a shell core meeting the requirements are finally obtained.
And 2) after the shell mold is taken out of the high-temperature mold, thermally spraying the sand shell which is just taken out by adopting a water-based coating containing zircon powder components, and improving the density and the smoothness of the surface of the shell mold.
And 3) putting the shell into a shell jacket (the inner contour of the jacket is consistent with the outer contour of the shell, the thickness of the jacket is uniform, the thickness of the jacket is 10-30 mm, the material is cast iron), clamping the jacket tool of the upper shell and the lower shell after the cores are combined, and leaving positions on the jacket for conveniently and independently bonding the sprue cup and the exhaust riser, thereby facilitating pouring.
And 4) baking the assembled whole shell type jacket tool at low temperature to remove moisture, humidity and the like adsorbed in the shell type jacket tool, wherein the baking temperature is controlled to be 150-180 ℃, and the baking time is 4-5 hours.
And 5) pouring the iron liquid with the tapping temperature of 1550-1570 ℃ at the temperature of 1370-1400 ℃, wherein spheroidizing treatment is carried out on the iron liquid before pouring, and stream inoculation is adopted for inoculation. And controlling the pouring time of the whole pouring process to be 3-4 min, opening the clamp 4-5 h after the pouring is finished, starting to shake out and clean, and taking out the casting.
The quality of the castings obtained by this method is shown in table 2:
Figure BDA0003250087830000071
example 3
The method is characterized in that pig iron, scrap steel, ferrosilicon, ferromanganese, electrolytic copper and antimony ingots are used as raw material ingredients, a cupola furnace and an electric furnace are used for duplex smelting, the cupola furnace is used for smelting base iron, the electric furnace is added with alloy to adjust components, and the required iron is obtained for pouring preparation. The specific implementation steps are as follows:
step 1) using precoated sand composed of refractory aggregate, a binder, a curing agent, a lubricant, a special additive and the like as a raw material, heating a mold to 170-215 ℃, and curing and forming the precoated sand through sand shooting and heat preservation, wherein the sand shooting pressure is 0.5-0.7 MPa, the sand shooting time is 5-10 s, and the curing time is 120-150 s, so that a shell mold with the thickness of 3-10 mm and a shell core meeting the requirements are finally obtained.
And 2) after the shell mold is taken out of the high-temperature mold, thermally spraying the shell mold which is just taken out by adopting a water-based coating containing zircon powder components, and improving the compactness and the smoothness of the surface of the shell mold.
And 3) putting the shell into a shell jacket (the inner contour of the jacket is consistent with the outer contour of the shell, the thickness of the jacket is uniform, the thickness of the jacket is 30-100 mm, the material is cast iron), clamping the upper and lower shell jacket tools after the cores are combined, and leaving positions on the clamps for conveniently and independently bonding the sprue cup and the exhaust riser, thereby facilitating pouring.
And 4) baking the assembled whole shell type jacket tool at low temperature to remove moisture, humidity and the like adsorbed in the shell type jacket tool, wherein the baking temperature is controlled to be 150-180 ℃, and the baking time is 4-5 hours.
And 5) pouring the molten iron discharged at the temperature of 1550-1570 ℃ at the temperature of 1370-1400 ℃, spheroidizing the molten iron before pouring, inoculating by adopting a stream inoculation method, controlling the pouring time in the whole pouring process to be 3-4 min, opening a clamp 4-5 h after pouring, starting to shake out and clean, and taking out a casting.
The quality of the castings obtained by this method is shown in table 3:
Figure BDA0003250087830000081
the above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (4)

1. A method of reducing distortion and sand-binding of a shell cast article comprising the steps of:
step 1) using precoated sand composed of refractory aggregate, a binder, a curing agent, a lubricant, a special additive and the like as a raw material, heating a mold to 170-250 ℃, and curing and forming the precoated sand through sand shooting and heat preservation, wherein the sand shooting pressure is 0.5-1.5 MPa, the sand shooting time is 5-20 s, and the curing time is 120-200 s, so that a shell mold with the thickness of 3-50 mm and a shell core meeting the requirements are finally obtained.
And 2) taking the shell mold out of the high-temperature mold, and immediately thermally spraying the shell mold by using a water-based coating containing zircon powder components to improve the compactness and the smoothness of the surface of the shell mold.
Step 3) putting the shell into a shell type jacket (the inner contour of the jacket is consistent with the outer contour of the shell type, and the clearance between the jacket and the shell type jacket after assembly is within 0.3 mm; the jacket is made of cast iron, the wall thickness of each part is uniform, the average wall thickness is 5-100 mm), the upper and lower shell type jackets are clamped after the lower core is combined, and an adhesive port for arranging a sprue cup and an exhaust riser is reserved on the jacket so as to facilitate pouring.
And 4) baking and drying the assembled shell type jacket tool containing the shell type, wherein the baking temperature is controlled to be 140-250 ℃, and the baking time is 2-5 hours.
And 5) carrying out spheroidization on the molten iron discharged at 1550-1570 ℃, cooling to 1370-1400 ℃ for pouring, carrying out stream inoculation during pouring, controlling the pouring time to be 1-5 min, opening a shell mold jacket 3-6 h after pouring, and then carrying out sand shakeout and cleaning castings.
2. The method of reducing distortion and sand-binding of a shell cast casting of claim 1 wherein: the sand shooting pressure is 1-1.5 MPa, the sand shooting time is 15-20 s, the curing time is 180-200 s, the thickness of the obtained shell mold is 30-50 mm, and the thickness of the shell-shaped jacket is 5-10 mm.
3. The method of reducing distortion and sand-binding of a shell cast casting of claim 1 wherein: the sand shooting pressure is 0.7-1 MPa, the sand shooting time is 10-15 s, the curing time is 150-180 s, the thickness of the obtained shell mold is 10-30 mm, and the thickness of the shell-shaped jacket is 10-30 mm.
4. The method of reducing distortion and sand-binding of a shell cast casting of claim 1 wherein: the sand shooting pressure is 0.5-0.7 MPa, the sand shooting time is 5-10 s, the curing time is 120-150 s, the thickness of the obtained shell mold is 3-10 mm, and the thickness of the shell-shaped jacket is 30-100 mm.
CN202111042863.1A 2021-09-07 2021-09-07 Method for reducing deformation and sand adhesion of shell mold casting Pending CN113732246A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083752A (en) * 1993-08-31 1994-03-16 秦升益 A kind of compound technology for filming sand
CN102259167A (en) * 2010-05-25 2011-11-30 上海华新合金有限公司 Method for casting turbocharger encloser casting
CN105170903A (en) * 2015-05-18 2015-12-23 山西好利阀机械制造有限公司 Novel process for casting stainless steel part from coated sand mold shell
CN205324640U (en) * 2016-01-22 2016-06-22 四川都江铸造有限责任公司 Novel cover sand cast structure spare
CN106001453A (en) * 2016-07-13 2016-10-12 东港市永盛铸造有限公司 Method for casting large-scale box type castings through precoated sand shell mold
CN106734917A (en) * 2016-11-30 2017-05-31 邢振国 A kind of iron sand shell moulded casting method
CN107338390A (en) * 2017-06-30 2017-11-10 西安理工大学 A kind of Ductile iron bar that the number of graphite is improved using SiC and preparation method thereof
CN112065900A (en) * 2020-09-30 2020-12-11 烟台兴创汽车配件有限公司 Steel backing structure capable of preventing brake pad from falling off, steel backing manufacturing mold and production process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083752A (en) * 1993-08-31 1994-03-16 秦升益 A kind of compound technology for filming sand
CN102259167A (en) * 2010-05-25 2011-11-30 上海华新合金有限公司 Method for casting turbocharger encloser casting
CN105170903A (en) * 2015-05-18 2015-12-23 山西好利阀机械制造有限公司 Novel process for casting stainless steel part from coated sand mold shell
CN205324640U (en) * 2016-01-22 2016-06-22 四川都江铸造有限责任公司 Novel cover sand cast structure spare
CN106001453A (en) * 2016-07-13 2016-10-12 东港市永盛铸造有限公司 Method for casting large-scale box type castings through precoated sand shell mold
CN106734917A (en) * 2016-11-30 2017-05-31 邢振国 A kind of iron sand shell moulded casting method
CN107338390A (en) * 2017-06-30 2017-11-10 西安理工大学 A kind of Ductile iron bar that the number of graphite is improved using SiC and preparation method thereof
CN112065900A (en) * 2020-09-30 2020-12-11 烟台兴创汽车配件有限公司 Steel backing structure capable of preventing brake pad from falling off, steel backing manufacturing mold and production process

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Application publication date: 20211203