CN113729161A - Tender bean curd and processing method thereof - Google Patents

Tender bean curd and processing method thereof Download PDF

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Publication number
CN113729161A
CN113729161A CN202111050664.5A CN202111050664A CN113729161A CN 113729161 A CN113729161 A CN 113729161A CN 202111050664 A CN202111050664 A CN 202111050664A CN 113729161 A CN113729161 A CN 113729161A
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China
Prior art keywords
bean curd
water
soybean milk
soft
soft bean
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Pending
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CN202111050664.5A
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Chinese (zh)
Inventor
周李波
袁华宾
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Hunan Xiangxiangzui Food Co ltd
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Hunan Xiangxiangzui Food Co ltd
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Priority to CN202111050664.5A priority Critical patent/CN113729161A/en
Publication of CN113729161A publication Critical patent/CN113729161A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • A23L11/45Soy bean curds, e.g. tofu
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/30Removing undesirable substances, e.g. bitter substances
    • A23L11/34Removing undesirable substances, e.g. bitter substances using chemical treatment, adsorption or absorption
    • A23L11/35Removing undesirable substances, e.g. bitter substances using chemical treatment, adsorption or absorption combined with heat treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/015Inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention provides a soft bean curd and a processing method thereof, belonging to the technical field of bean product processing and comprising the following steps: detoxifying soybean, cleaning, pulverizing, soaking, grinding into soybean milk, centrifuging, adding calcium chloride into the filtrate, standing, solidifying, and draining to obtain tender bean curd. The invention removes anti-nutritional factors in the soybeans by adopting a chemical steam method, wherein the anti-nutritional factors comprise trypsin inhibitor, beany flavor components and the like, and meanwhile, the curing agent and the demulsifier calcium chloride are added into the emulsified soybean milk obtained after centrifugation, so that the demulsification and deaeration effects can be effectively achieved, the soybean milk can be rapidly cured to form the bean curd, and the obtained bean curd has fine taste and long shelf life and is widely favored.

Description

Tender bean curd and processing method thereof
Technical Field
The invention relates to the technical field of bean product processing, in particular to a soft bean curd and a processing method thereof.
Background
The soybean is widely planted all over the world, has rich sources, is rich in various nutrient substances necessary for human bodies, such as protein, amino acid, vitamin and the like, and the food prepared from the soybean is the best food for the body building and strengthening of patients with hypertension, diabetes, obesity and the like. Therefore, the bean products are common food for people to live and are deeply loved by consumers, and at present, the soybeans can be processed into various bean products which are convenient to eat. Among them, bean curd is the most common bean product, which contains abundant vegetable protein, a small amount of carbohydrate and fat, and is highly popular with consumers, and its main kinds are south bean curd, north bean curd and lactone bean curd. The main production process of the existing bean curd is as follows: firstly, pulping, namely preparing soybean into soybean milk; secondly, coagulation forming, namely the soybean milk is coagulated into gel containing a large amount of moisture under the combined action of heat and a coagulant.
On one hand, the nutrition of the soybean prepared into bean curd is influenced by anti-nutritional factors contained in the soybean, and on the other hand, the soybean contains saponin, and the soybean milk has the characteristic of membrane foaming, so a large amount of foams appear occasionally in the pulping process, particularly the processing processes of grinding, boiling, separating and the like, and the existence of the foams not only influences the product quality and the yield, but also brings inconvenience to the production operation process. Therefore, the elimination control of foam has become an indispensable link in the production process of bean curd. Since the formation of foam is related to the contact between soymilk and air, there are studies in the prior art on a physical defoaming method for producing soymilk by controlling the contact between air and soymilk, for example, chinese patent application No. 88105154.3 discloses a physical defoaming method in the production of soymilk. However, because the physical defoaming method has poor mechanical practicability and high requirements for operators, the defoaming agent is usually added in the prior art to eliminate the foam generated in the bean product processing process.
For example, chinese patent 201610780735.X discloses a method for preparing bean curd without additives, wherein the production process of bean curd comprises the following steps: the production method comprises the steps of preparing raw materials- > cleaning- > soaking- > grinding- > boiling slurry- > filtering- > coagulating slurry- > squatting brain- > spreading cloth- > casting- > finishing- > squeezing- > finished products by using biological enzyme, and in the application, the defoaming agent is added into slurry in the slurry boiling process, so that the generation of foam can be reduced to a certain extent, and the quality of the obtained bean curd product is improved. However, most of the existing antifoaming agents for bean curd processing are prepared by compounding organic silicone oil (polydimethylsiloxane), tween and span, the requirements of the bean curd preparation process on the antifoaming effect are higher, the antifoaming effect of the existing antifoaming agents is relatively poor, and the antifoaming requirements of bean products are difficult to meet, so that the quality of the obtained bean curd is influenced. Therefore, the conventional bean curd manufacturers generally guarantee the defoaming effect by increasing the amount of the defoaming agent. In the food safety national standard food additive polydimethylsiloxane and emulsion thereof (GB2760), the maximum usage amount of the processing aid polydimethylsiloxane in the production of bean products cannot exceed 0.3g/kg by using amount of each kilogram of soybeans, the conventional common defoaming agent is used in a national standard range and hardly meets the defoaming requirement, and the usage amount is far more than the specified usage amount in the standard.
For another example, the chinese patent application No. 201010196682.X discloses a poultry egg tofu and a preparation method thereof, the poultry egg tofu is prepared by using eggs and soybeans as main raw materials and gluconolactone as a coagulant, wherein the raw materials are in parts by weight as follows: 98-100 parts of soybean, 36-45 parts of egg, 0.3-0.4 part of gluconolactone and 0.2-0.5 part of defoaming agent. The application is that vegetable oil accounting for 0.3-0.5 percent of the soybean mass is put into a container in the grinding and diluting process, 10kg of hot water with the temperature of 50-60 ℃ is added, and the mixture is poured into soybean milk after being stirred, so that the foam in the soybean milk is eliminated, but the defoaming effect is still required to be further improved.
Disclosure of Invention
The invention aims to provide a soft bean curd and a processing method thereof, wherein anti-nutritional factors in soybeans, including trypsin inhibitors, beany flavor components and the like, are removed by adopting a chemical steam method, and meanwhile, a curing agent and a demulsifier calcium chloride are added into emulsified soybean milk obtained after centrifugation, so that the effect of demulsification and deaeration can be effectively achieved, soybean milk can be quickly cured to form bean curd, and the obtained bean curd has fine taste and long shelf life and is widely favored.
The technical scheme of the invention is realized as follows:
the invention provides a processing method of soft bean curd, which comprises the steps of detoxifying, cleaning, crushing and soaking soybeans, grinding into soybean milk, centrifugally separating, adding calcium chloride into filtrate, standing, solidifying, and draining to obtain the soft bean curd.
As a further improvement of the invention, the method specifically comprises the following steps:
s1, detoxification: cleaning semen glycines, peeling, and performing chemical steam treatment for 1-2 hr to obtain detoxified semen glycines;
s2, cleaning, crushing and soaking: cleaning detoxicated semen glycines, and pulverizing to 100-200 mesh to obtain semen glycines powder; soaking bean flour in water, filtering water, and grinding the soaked bean flour into soybean milk;
s3, centrifugal separation: adding the ground soybean milk into a disc centrifuge for centrifugal dehydration;
s4, demulsification: adding calcium chloride into the centrifuged liquid, and stirring and mixing uniformly;
s5, standing and curing: and (5) standing and solidifying, draining water, and cutting into blocks to obtain the soft bean curd.
As a further improvement of the invention, the steam temperature in the chemical steam treatment is 100-110 ℃, and the components of the steam comprise acetic acid, ethanol, triethylamine and water.
As a further improvement of the invention, the steam is prepared by mixing the following raw materials in percentage by mass: 15-20 wt% of acetic acid, 5-12 wt% of ethanol, 2-5 wt% of triethylamine and the balance of water.
As a further improvement of the invention, the solid-to-liquid ratio of the soybean powder to water is 1 g: 10-50 mL.
As a further improvement of the invention, the centrifugal rotating speed is 2000-5000 r/min.
As a further improvement of the invention, the addition amount of the calcium chloride is 5-10% of the total mass of the system.
As a further improvement of the invention, the standing time is 2-5 h.
The invention further protects the soft bean curd prepared by the processing method.
The invention has the following beneficial effects: the invention removes anti-nutritional factors in the soybeans by adopting a chemical steam method, wherein the anti-nutritional factors comprise trypsin inhibitor, beany flavor components and the like, and meanwhile, the curing agent and the demulsifier calcium chloride are added into the emulsified soybean milk obtained after centrifugation, so that the demulsification and deaeration effects can be effectively achieved, the soybean milk can be rapidly cured to form the bean curd, and the obtained bean curd has fine taste and long shelf life and is widely favored.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The method specifically comprises the following steps:
s1, detoxification: cleaning semen glycines, peeling, and performing chemical steam treatment for 1 hr to obtain detoxified semen glycines;
the steam temperature is 100 ℃, and the steam is prepared by mixing the following raw materials in percentage by mass: 15 wt% acetic acid, 5 wt% ethanol and 2 wt% triethylamine, the balance being water.
S2, cleaning, crushing and soaking: cleaning detoxicated semen glycines, and pulverizing to 100 mesh to obtain semen glycines powder; soaking bean flour in water, wherein the solid-to-liquid ratio of the bean flour to the water is 1 g: 10mL, filtering water, and grinding the soaked bean powder into soybean milk;
s3, centrifugal separation: adding the ground soybean milk into a disc centrifuge for centrifugal dehydration, wherein the centrifugal rotation speed is 2000 r/min;
s4, demulsification: adding calcium chloride into the centrifuged liquid, wherein the addition amount of the calcium chloride is 5% of the total mass of the system, and uniformly stirring and mixing;
s5, standing and curing: standing for 2h, solidifying, draining, and cutting to obtain tender bean curd.
Example 2
The method specifically comprises the following steps:
s1, detoxification: cleaning semen glycines, peeling, and performing chemical steam treatment for 2 hr to obtain detoxified semen glycines;
the steam temperature is 110 ℃, and the steam is prepared by mixing the following raw materials in percentage by mass: 20 wt% acetic acid, 12 wt% ethanol and 5 wt% triethylamine, the balance being water.
S2, cleaning, crushing and soaking: cleaning detoxicated semen glycines, and pulverizing to 200 mesh to obtain semen glycines powder; soaking bean flour in water, wherein the solid-to-liquid ratio of the bean flour to the water is 1 g: 50mL, filtering water, and grinding the soaked bean powder into soybean milk;
s3, centrifugal separation: adding the ground soybean milk into a disc centrifuge for centrifugal dehydration, wherein the centrifugal rotation speed is 5000 r/min;
s4, demulsification: adding calcium chloride into the centrifuged liquid, wherein the addition amount of the calcium chloride is 10% of the total mass of the system, and uniformly stirring and mixing;
s5, standing and curing: standing for 2-5h, solidifying, draining, and cutting to obtain tender bean curd.
Example 3
The method specifically comprises the following steps:
s1, detoxification: cleaning semen glycines, peeling, and performing chemical steam treatment for 1.5 hr to obtain detoxified semen glycines;
the steam temperature is 105 ℃, and the steam is prepared by mixing the following raw materials in percentage by mass: 17 wt% acetic acid, 7 wt% ethanol and 3 wt% triethylamine, the balance being water.
S2, cleaning, crushing and soaking: cleaning detoxicated semen glycines, and pulverizing to 150 mesh to obtain semen glycines powder; soaking bean flour in water, wherein the solid-to-liquid ratio of the bean flour to the water is 1 g: 30mL, filtering water, and grinding the soaked bean powder into soybean milk;
s3, centrifugal separation: adding the ground soybean milk into a disc centrifuge for centrifugal dehydration, wherein the centrifugal rotation speed is 3500 r/min;
s4, demulsification: adding calcium chloride into the centrifuged liquid, wherein the addition amount of the calcium chloride is 7 percent of the total mass of the system, and uniformly stirring and mixing;
s5, standing and curing: standing for 3.5h, solidifying, draining, and cutting to obtain tender bean curd.
Test example 1
The shelf life test was performed on examples 1 to 3 of the present invention and commercially available bean curd, and the results are shown in Table 1.
TABLE 1
Group of Shelf life (Tian)
Example 1 25
Example 2 27
Example 3 30
Is commercially available 5
As can be seen from the above table, the shelf life of the soft bean curd prepared according to the present invention is significantly extended.
Test example 2 detection of ingredients of beany flavor
The test object is: examples 1-3 and commercial tofu.
And (4) checking items: a beany flavor component.
The detection method comprises the following steps:
and determining the beany flavor components by adopting HS-SPME-GC-MS. Crushing a soybean sample, and sieving the crushed soybean sample with a 40-mesh sieve to obtain the soybean powder. Placing 2g soybean powder and 3mL deionized water in a headspace bottle, adding 10 μ L p-dichlorobenzene-methanol solution (internal standard substance) with mass concentration of 0.12mg/mL, mixing, water bathing at 50 deg.C for 30min, adsorbing with extraction head for 40min, and desorbing at 250 deg.C for 5 min. GC conditions were as follows: SH-Rxi-5 SiLMS chromatographic column; the temperature raising program is that the temperature is kept for 1min at 50 ℃, is raised to 150 ℃ at 10 ℃/min, is kept for 3min, is raised to 290 ℃ at 8 ℃/min, and is kept for 2 min; the temperature of a sample inlet is 250 ℃; helium is taken as carrier gas, and the flow rate is 1.0 mL/min; adopts a non-shunting sample introduction mode. MS conditions: bombarding an ion source with electrons; an ionization mode EI; ionization voltage 70 eV; the temperature of the electron source is 200 ℃; filament current 150 μ A; scanning a mass range (m/z) of 45-500; the scanning mode is Scan. The results of the experiments were compared with the database of NIST14/NIST14s, and compounds having a degree of similarity of more than 80% were identified as the beany flavor component of the soybean sample, and the content thereof was tested.
And (4) testing results: see table 2.
TABLE 2 Soy bean odor component and content (unit. mu.g/kg)
Group of Hexanal Trans-2-hexenal 1-octen-3-ol N-hexanol N-pentanol Benzaldehyde
Flavor profile Green grass flavor Taste of green leaves Mushroom flavor Taste of green leaves Green bean flavor Bitter apricot kernel flavor
Is commercially available 3256 187 1124 1321 30 9
Example 1 353 102 242 298 10 4
Example 2 343 98 237 288 9 3
Example 3 330 95 232 275 7 3
As can be seen from the above table, the beany flavor components of the soft bean curd prepared by the embodiment of the present invention are significantly reduced, which is significantly lower than that of the commercially available bean curd.
Compared with the prior art, the invention removes anti-nutritional factors in the soybeans by adopting a chemical steam method, wherein the anti-nutritional factors comprise trypsin inhibitor, beany flavor components and the like, and meanwhile, the curing agent and the demulsifier calcium chloride are added into the emulsified soybean milk obtained after centrifugation, so that the demulsification and deaeration effects can be effectively achieved, the soybean milk can be rapidly cured to form the bean curd, and the obtained bean curd has fine taste and long shelf life and is widely favored.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. A processing method of soft bean curd is characterized in that soybeans are detoxified, washed, crushed and soaked, ground into soybean milk, centrifugally separated, added with calcium chloride in filtrate, kept stand, solidified and drained to obtain the soft bean curd.
2. The processing method of the soft bean curd according to claim 1, comprising the following steps:
s1, detoxification: cleaning semen glycines, peeling, and performing chemical steam treatment for 1-2 hr to obtain detoxified semen glycines;
s2, cleaning, crushing and soaking: cleaning detoxicated semen glycines, and pulverizing to 100-200 mesh to obtain semen glycines powder; soaking bean flour in water, filtering water, and grinding the soaked bean flour into soybean milk;
s3, centrifugal separation: adding the ground soybean milk into a disc centrifuge for centrifugal dehydration;
s4, demulsification: adding calcium chloride into the centrifuged liquid, and stirring and mixing uniformly;
s5, standing and curing: and (5) standing and solidifying, draining water, and cutting into blocks to obtain the soft bean curd.
3. The method for processing soft bean curd according to claim 2, wherein the temperature of the steam in the chemical steam treatment is 100-110 ℃, and the components of the steam comprise acetic acid, ethanol, triethylamine and water.
4. The processing method of the soft bean curd according to claim 3, wherein the steam is prepared by mixing the following raw materials in percentage by mass: 15-20 wt% of acetic acid, 5-12 wt% of ethanol, 2-5 wt% of triethylamine and the balance of water.
5. The processing method of the soft bean curd according to claim 2, wherein the solid-to-liquid ratio of the bean flour to water is 1 g: 10-50 mL.
6. The processing method of soft bean curd according to claim 2, wherein the centrifugal rotation speed is 2000-5000 r/min.
7. The method for processing soft bean curd according to claim 2, wherein the calcium chloride is added in an amount of 5-10% by mass based on the total mass of the system.
8. The method for processing soft bean curd according to claim 2, wherein the standing time is 2-5 hours.
9. A soft bean curd produced by the method according to any one of claims 1 to 8.
CN202111050664.5A 2021-09-08 2021-09-08 Tender bean curd and processing method thereof Pending CN113729161A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0170507A2 (en) * 1984-07-30 1986-02-05 Asahi Foods Company Ltd. Process of manufacturing bean curd and bean milk
KR20060000803A (en) * 2004-06-29 2006-01-06 주식회사 월드훼밀리푸드 Method for manufacturing of bean curd
CN102511746A (en) * 2011-12-26 2012-06-27 广西南宁市康之豆食品科技有限责任公司 Detoxification curing technology for whole-grain soybeans
CN106962739A (en) * 2017-02-16 2017-07-21 周胜刚 A kind of whole grain soya bean detoxification curing method
CN107348012A (en) * 2017-09-11 2017-11-17 金菜地食品股份有限公司 A kind of processing method of bean curd and tender bean curd and processed bean curd
KR20190075413A (en) * 2017-12-21 2019-07-01 동림푸드 주식회사 Failure rate reduced a dry bean curd and the method for preparing thereof
CN112586667A (en) * 2020-12-18 2021-04-02 湖南炎帝生物工程有限公司 Method for detoxifying soybeans and detoxified soybeans

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0170507A2 (en) * 1984-07-30 1986-02-05 Asahi Foods Company Ltd. Process of manufacturing bean curd and bean milk
KR20060000803A (en) * 2004-06-29 2006-01-06 주식회사 월드훼밀리푸드 Method for manufacturing of bean curd
CN102511746A (en) * 2011-12-26 2012-06-27 广西南宁市康之豆食品科技有限责任公司 Detoxification curing technology for whole-grain soybeans
CN106962739A (en) * 2017-02-16 2017-07-21 周胜刚 A kind of whole grain soya bean detoxification curing method
CN107348012A (en) * 2017-09-11 2017-11-17 金菜地食品股份有限公司 A kind of processing method of bean curd and tender bean curd and processed bean curd
KR20190075413A (en) * 2017-12-21 2019-07-01 동림푸드 주식회사 Failure rate reduced a dry bean curd and the method for preparing thereof
CN112586667A (en) * 2020-12-18 2021-04-02 湖南炎帝生物工程有限公司 Method for detoxifying soybeans and detoxified soybeans

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