CN113721596B - Method and system for judging faults of control system of winding machine - Google Patents
Method and system for judging faults of control system of winding machine Download PDFInfo
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention discloses a fault judging method and a fault judging system for a control system of a winding machine, and relates to the technical field of winding machines.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a fault judging method and system for a control system of a winding machine.
Background
The winding machine is used for winding the silk thread on the winding drum, and automatic winding of the winding machine can be realized through an automatic control system, and the automatic control system is a PLC electrical system generally comprising a PLC, a frequency converter, a display screen and the like. In the working process of the winding machine, if the PLC electrical system fails, property loss of the winding machine, threads and the like can be caused, even industrial accidents are caused, so that the PLC electrical system is required to be detected and removed before each winding.
Disclosure of Invention
The invention provides a method and a system for judging faults of a control system of a winding machine, which solve the technical problem of how to detect whether the control system of the winding machine has faults or not.
In one aspect, the present invention provides the following technical solutions:
a fault judging method of a control system of a winding machine comprises the following steps:
setting a debugging flow of a winding machine;
determining all input signals and all output signals corresponding to each debugging step in the debugging flow;
acquiring the normal state of each input signal and each output signal corresponding to each debugging step;
starting to debug the winding machine according to the debugging flow;
under the current debugging step, acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step;
and judging whether the input signal or the output signal with the same real-time state as the normal state is normal or not, and judging whether the input signal or the output signal with the different real-time state from the normal state is abnormal.
Preferably, after the debugging of the winder is started according to the debugging flow, the method further includes:
if the real-time state of at least one of the input signals or the output signals corresponding to the current debugging step is different from the normal state, after the current debugging step is finished and the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state, the next debugging step is performed.
Preferably, after the debugging of the winder according to the debugging flow is started, before the obtaining, in the current debugging step, the real-time state of each input signal and each output signal corresponding to the current debugging step, the method further includes:
after the current debugging step is started, controlling a drum-expanding lamp on the winding machine to flash;
under the current debugging step, after acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step, the method further comprises:
if the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state, controlling the expansion tube lamp to be normally on from flashing after the current debugging step is finished;
and if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
Preferably, the normal state includes presence and absence, and the real-time state includes presence and absence;
after the obtaining the normal state of each input signal and each output signal corresponding to each debugging step, before obtaining the real-time state of each input signal and each output signal corresponding to the current debugging step in the current debugging step, the method further includes:
marking all the input signals and all the output signals which are in the normal state as on type and displaying the signals on a display screen, marking all the input signals and all the output signals which are in the normal state as not in the normal state as off type and displaying the signals on the display screen;
under the current debugging step, after acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step, the method further comprises:
highlighting all the input signals and all the output signals with the real-time state being present on the display screen, and displaying all the input signals and all the output signals with the real-time state being absent in gray scale on the display screen.
On the other hand, the invention also provides the following technical scheme:
a winding machine control system fault determination system comprising:
the debugging flow setting module is used for setting the debugging flow of the winding machine;
the related signal determining module is used for determining all input signals and all output signals corresponding to each debugging step in the debugging process;
the normal state acquisition module is used for acquiring the normal state of each input signal and each output signal corresponding to each debugging step;
the debugging flow control module is used for starting to debug the winding machine according to the debugging flow;
the real-time state acquisition module is used for acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step under the current debugging step;
and the fault state judging module is used for judging that the input signal or the output signal with the same real-time state as the normal state is normal, and judging that the input signal or the output signal with the different real-time state from the normal state is abnormal.
Preferably, the debugging process control module is further configured to, after starting to debug the winder according to the debugging process, perform a next debugging step after the current debugging step is finished and the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state if the real-time state of at least one of the input signals or the output signals corresponding to the current debugging step is different from the normal state.
Preferably, the fault judging system of the winding machine control system further comprises an expanding tube lamp control module;
after the debugging process control module starts to debug the winding machine according to the debugging process, the real-time state acquisition module is used for controlling the flashing of the expanding tube lamp on the winding machine after the current debugging process is started before the real-time state of each input signal and each output signal corresponding to the current debugging process is acquired in the current debugging process;
the real-time state acquisition module is further configured to, after acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step in the current debugging step, control the expansion down lamp to turn from flashing to normal if the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state; and if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
Preferably, the fault judging system of the control system of the winding machine further comprises a signal display module, wherein the normal state comprises presence and absence, and the real-time state comprises presence and absence;
after the normal state obtaining module obtains the normal state of each input signal and each output signal corresponding to each debugging step, the signal display module is used for marking all input signals and all output signals with the normal state as existing as on type and displaying the input signals and all output signals with the normal state as not existing as off type and displaying the input signals and the output signals on a display screen before obtaining the real-time state of each input signal and each output signal corresponding to the current debugging step in the current debugging step;
and under the current debugging step, the real-time state acquisition module acquires the real-time state of each input signal and each output signal corresponding to the current debugging step, and the signal display module is further used for highlighting all the input signals and all the output signals with the real-time state being existing on the display screen, and displaying all the input signals and all the output signals with the real-time state being absent on the display screen in a gray scale.
On the other hand, the invention also provides the following technical scheme:
an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing any one of the above-mentioned winder control system fault determination methods when executing the program.
On the other hand, the invention also provides the following technical scheme:
a computer readable storage medium that when executed implements any of the above-described winder control system fault determination methods.
The one or more technical schemes provided by the invention have at least the following technical effects or advantages:
the winding machine is debugged according to the set debugging flow, whether the winding machine control system has faults or not is judged by comparing whether the real-time state of each input signal and each output signal corresponding to each debugging step is the same as the normal state, and the abnormal input signal or the abnormal output signal corresponding to each debugging step can be determined, so that the fault reason of the winding machine control system can be determined according to the abnormal input signal or the abnormal output signal.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method for determining faults in a control system of a winding machine according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a display screen according to an embodiment of the present invention;
fig. 3 is a block diagram of a fault determining system of a control system of a winding machine according to an embodiment of the present invention.
Detailed Description
The embodiment of the invention solves the technical problem of how to detect whether the control system of the winding machine has faults or not by providing the fault judging method and the fault judging system of the control system of the winding machine.
In order to better understand the technical scheme of the present invention, the following detailed description will refer to the accompanying drawings and specific embodiments.
First, the term "and/or" appearing herein is merely an association relationship describing associated objects, meaning that there may be three relationships, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
As shown in fig. 1, the fault determining method for the control system of the winding machine of the present embodiment includes:
step S1, setting a debugging flow of a winding machine;
step S2, determining all input signals and all output signals corresponding to each debugging step in the debugging process;
step S3, acquiring the normal state of each input signal and each output signal corresponding to each debugging step;
step S4, debugging the winding machine is started according to a debugging flow;
step S5, under the current debugging step, acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step;
and S6, judging that the input signal or the output signal with the same real-time state as the normal state is normal, and judging that the input signal or the output signal with the different real-time state from the normal state is abnormal.
In step S1, there may be various debugging processes of the winder, and one of which the debugging is comprehensive and efficient may be selected. The debugging flow selected in this embodiment is: the method comprises the steps of putting down a head rod, switching the head position, pushing a silk plate out, automatically switching a winding machine to a vertical position, swinging the arm out, shoveling the plate out, buffering out during friction roller descending, moving a screw rod out upwards, moving the screw rod back upwards, buffering back during silk pushing the plate back, buffering back during friction roller descending, shoveling the plate back, swinging the arm back, manually lifting the head rod, protecting the plate out, protecting the plate back and lifting the friction roller.
In step S2, the winder control system controls the winder to operate with a plurality of input signals and output signals of the electrical equipment, such as input signals from the sensor, output signals from the PLC, etc., and these input signals and output signals cooperate to complete the actions of the respective parts. After the debug flow has been determined, some of the input signals and output signals must be present before or after the action of a certain debug step, and some of the other input signals and output signals must be absent. The input signals and output signals corresponding to the debugging step refer to the input signals and output signals which are required to exist before and after the operation of the debugging step and are required to be absent. If the debugging flows are different, the input signals and the output signals corresponding to each debugging step may be different. As shown in fig. 2, if all input signals and all output signals corresponding to all debugging steps are marked and displayed on a display screen of the winding machine, I in the figure is an input signal, Q is an output signal, taking the debugging step as a shovel board output example, the input signals corresponding to before and after the debugging step comprise I3.5 and I3.6, and the output signals corresponding to before and after the debugging step comprise Q1.6 and Q2.0. Before the debugging step, the output signal Q1.6 is the signal that must be present, and the input signals I3.5, I3.6 and the output signal Q2.0 are the signals that must not be present; after the operation of the debugging step, the input signal I3.6 and the output signals Q1.6 and Q2.0 are signals that are necessary to be present, and the input signal I3.5 is a signal that is not necessary to be present. Of course, not all the debugging steps correspond to the input signal and the output signal, as shown in fig. 2, since the two debugging steps of lowering the butt lever and lifting the butt lever are manual, the two debugging steps of lowering the butt lever and lifting the butt lever correspond to only the input signals I2.4 and I2.5, and the debugging step corresponds to only the output signal Q1.7.
In step S3, the normal state includes the presence and absence, the normal state is the state of the input signal or the output signal corresponding to the debugging step when the control system of the winding machine has no fault, taking the debugging step as an example, before the action of the debugging step, the normal states of the input signals I3.5, I3.6 and the output signal Q2.0 are absent, and the normal state of the output signal Q1.6 is present; after the debugging step, the normal state of the input signal I3.6 and the output signals Q1.6 and Q2.0 is present, and the normal state of the input signal I3.5 is absent.
In step S4, the winder is generally provided with an expansion button, and when the expansion button is pressed once, a step of testing is performed, for example, the winder puts down the head rod after the expansion button is pressed for the first time, the winder switches the head position after the expansion button is pressed for the second time, and the yarn pushing plate is pushed after the expansion button is pressed for the third time.
In step S5, the real-time status also includes presence and absence.
In step S6, it is easy to think that when the winder is debugged according to the debugging flow, if the winder control system has no fault, the real-time states of all input signals and all output signals corresponding to all debugging steps should be the same as the normal states, for example, for the debugging step "shovel board out", before the debugging step acts, the normal states of the input signals I3.5, I3.6 and the output signal Q2.0 are absent, the normal states of the output signal Q1.6 are present, the real-time states of the input signals I3.5, I3.6 and the output signal Q2.0 should be absent, and the real-time states of the output signal Q1.6 should be present; after the debugging step, the normal state of the input signal I3.6 and the output signals Q1.6 and Q2.0 is present, and the normal state of the input signal I3.5 is absent, and the real-time state of the input signal I3.6 and the output signals Q1.6 and Q2.0 should be present, and the real-time state of the input signal I3.5 should be absent. Otherwise, if the real-time state of a certain input signal or output signal corresponding to a certain debugging step is different from the normal state, the fact that the input signal or output signal with the different real-time state from the normal state is abnormal is indicated, the winding machine has a fault at the debugging step, the fault cause of the winding machine control system can be found according to the abnormal input signal or output signal, if the input signal of a certain sensor is abnormal, the sensor with the fault can be found according to the abnormal input signal.
In this way, the embodiment debugs the winding machine according to the set debugging flow, judges whether the winding machine control system has a fault by comparing whether the real-time state of each input signal and each output signal corresponding to each debugging step is the same as the normal state, and can determine the abnormal input signal or the abnormal output signal corresponding to each debugging step, thereby determining the cause of the fault of the winding machine control system according to the abnormal input signal or the abnormal output signal.
In this embodiment, a fault of the winder control system at a previous debugging step affects the real-time state of the input signal and the output signal corresponding to the next debugging step, so as to affect the reliability of judging whether the winder control system has a fault through the next debugging step. After the winding machine is debugged according to the debugging flow, if the next debugging step is performed under the condition that the fault at the previous debugging step is not removed, judging whether the winding machine control system has the fault or not through the next debugging step is unreliable. For this reason, after the preferred step S4, the method for determining a failure of the control system of the winding machine further includes:
if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, after the current debugging step is finished and the real-time states of all input signals and all output signals corresponding to the current debugging step are the same as the normal state, the next debugging step is performed.
Wherein, the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, which represents that the control system of the winding machine has faults at the current debugging step, and technicians can remove the faults at the faults; the real-time states of all input signals and all output signals corresponding to the current debugging step are the same as the normal state, which means that the fault of the winding machine control system at the current debugging step is disappeared or eliminated. Therefore, after the fault at the previous debugging step is repaired, the next debugging step is performed, and the reliability of judging whether the fault exists in the control system of the winding machine or not through the debugging step can be ensured.
It is easy to think that steps S1 to S6 can be implemented only by a professional skilled in the working principle of the control system of the winding machine, and in the daily management of the fault judgment of the control system of the winding machine, a common technical person or a manager without professional basis is required to find that the control system of the winding machine has faults when the control system of the winding machine has faults. For this reason, after step S4, and before step S5, the method for determining a failure of the control system of the winding machine further includes: after the current debugging step is started, controlling a drum-expanding lamp on the winding machine to flash; after step S5, the method for determining a fault of the control system of the winding machine further includes: if the real-time states of all input signals and all output signals corresponding to the current debugging step are the same as the normal states, controlling the expansion down lamp to be normally lighted from flickering after the current debugging step is finished; if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
Wherein, the real-time states of all input signals and all output signals corresponding to the current debugging step are the same as the normal state, which means that the control system of the winding machine has no fault at the current debugging step; the real-time state of at least one input signal or output signal corresponding to the current commissioning step is different from the normal state, representing that the coiler control system has a fault at the current commissioning step. The winding machine is generally provided with an expansion tube lamp, and the expansion tube lamp always flickers after the current debugging step begins. If the control system of the winding machine has no fault in the current debugging step, the drum-expanding lamp is changed from flashing to normal light after the current debugging step is finished; if the winding machine control system has a fault at the current debugging step, the drum-expanding lamp can keep flashing after the current debugging step is finished. Therefore, when a common technician or a manager without a professional foundation observes that the expansion tube lamp is normally on after flashing, the control system of the winding machine can be judged to have no fault; when the expansion down lamp is observed to flash still after the current debugging step is finished, the control system of the winding machine can be judged to have faults.
In the above description, a common technician or a manager without a professional foundation can judge whether the control system of the winding machine has a fault through the expansion tube lamp on the winding machine, but the common technician or the manager without the professional foundation cannot determine the input signal and the output signal of the fault through the expansion tube lamp, so that the cause of the fault cannot be judged. For this reason, after step S3, and before step S5, the method for determining a failure of the control system of the winding machine further includes: marking all input signals and all output signals in a normal state as existing as on type and displaying the signals on a display screen, marking all input signals and all output signals in a normal state as not existing as off type and displaying the signals on the display screen, as shown in fig. 2; after step S5, the method for determining a fault of the control system of the winding machine further includes: highlighting all input signals and all output signals with the real-time state being present on a display screen, and gray scale displaying all input signals and all output signals with the real-time state being absent on the display screen.
Wherein highlighting and gray scale display may be achieved by status lights on the display screen, such as small circles above the input and output signals in fig. 2.
Taking the debugging step as a shovel board output, as shown in fig. 2, among all input signals and all output signals corresponding to the shovel board output, the on-type input signals and output signals comprise output signals Q1.6 before the shovel board output is operated, and the off-type input signals and output signals comprise input signals I3.5, I3.6 and output signals Q2.0; after the shovel plate is operated, the on-type input signals and output signals comprise an input signal I3.6 and output signal output signals Q1.6 and Q2.0, and the off-type input signals and output signals comprise an input signal I3.5. Before the shovel plate works, the normal state of the input signal I3.5 is nonexistent, if the state lamp of the input signal I3.5 is highlighted, the real-time state of the input signal I3.5 is indicated to be existence, and the real-time state is different from the normal state, and represents that the input signal I3.5 is abnormal; after the shovel is moved out, the normal state of the input signal I3.5 is also nonexistent, and if the gray level of the status light of the input signal I3.5 is displayed, the real-time state of the input signal I3.5 is indicated to be nonexistent, and the real-time state is the same as the normal state, and represents that the input signal I3.5 is normal. Therefore, a common technician or a manager without professional foundation can judge the input signal or the output signal with faults through on-type and off-type, highlighting and gray level display on the display screen, so that the fault cause of the control system of the winding machine can be conveniently judged.
In addition, the display screen of the present embodiment further marks all input signals and all output signals related to the initial state of the control system of the winding machine, and on-type and off-type thereof, such as on-type I2.4, I3.5, I3.3, I3.4 of the "start" column in fig. 2, and before the first debugging step of the debugging process is performed, the on-type input signals and output signals of the "start" column need to be highlighted, and the off-type input signals and output signals need to be displayed in gray scale, which represents that the debugging of the winding machine can be started.
As shown in fig. 3, the present embodiment further provides a fault determining system of a winding machine control system, including:
the debugging flow setting module is used for setting the debugging flow of the winding machine;
the related signal determining module is used for determining all input signals and all output signals corresponding to each debugging step in the debugging process;
the normal state acquisition module is used for acquiring the normal state of each input signal and each output signal corresponding to each debugging step;
the debugging flow control module is used for starting to debug the winding machine according to the debugging flow;
the real-time state acquisition module is used for acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step under the current debugging step;
the fault state judging module is used for judging that the input signal or the output signal with the same real-time state as the normal state is normal and judging that the input signal or the output signal with the different real-time state as the normal state is abnormal.
According to the embodiment, the winding machine is debugged according to the set debugging flow, whether the winding machine control system has faults or not is judged by comparing whether the real-time state of each input signal and each output signal corresponding to each debugging step is the same as the normal state, and the abnormal input signal or the abnormal output signal corresponding to each debugging step can be determined, so that the fault cause of the winding machine control system can be determined according to the abnormal input signal or the abnormal output signal.
Further, the debugging flow control module is further configured to, after starting to debug the winder according to the debugging flow, perform a next debugging step after the current debugging step is finished and the real-time states of all input signals and all output signals corresponding to the current debugging step are the same as the normal state if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state.
Therefore, after the fault at the previous debugging step is repaired, the next debugging step is performed, and the reliability of judging whether the fault exists in the control system of the winding machine or not through the debugging step can be ensured.
Further, the fault judging system of the winding machine control system further comprises an expanding tube lamp control module;
after the debugging process control module starts to debug the winding machine according to the debugging process, the real-time state acquisition module is used for controlling the flash of the expansion down lamp on the winding machine after the current debugging process is started before the real-time state of each input signal and each output signal corresponding to the current debugging process is acquired in the current debugging process;
the real-time state acquisition module is used for acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step, and then controlling the expansion down lamp to be normally on from flashing after the current debugging step is finished if the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state; if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
Thus, a common technician or a manager without professional basis can judge whether the control system of the winding machine has faults or not through the drum-expanding lamp on the winding machine.
Further, the fault judging system of the winding machine control system further comprises a signal display module, wherein the normal state comprises presence and absence, and the real-time state comprises presence and absence;
after the normal state acquisition module acquires the normal state of each input signal and each output signal corresponding to each debugging step, the signal display module is used for marking all input signals and all output signals with normal states as on type and displaying the signals on a display screen before acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step under the current debugging step, and marking all input signals and all output signals with normal states as not exist as off type and displaying the signals on the display screen;
the signal display module is further used for highlighting all input signals and all output signals with the real-time state being existing on the display screen after the real-time state obtaining module obtains the real-time state of each input signal and each output signal corresponding to the current debugging step in the current debugging step, and displaying all input signals and all output signals with the real-time state being not existing on the display screen in a gray scale.
Therefore, a common technician or a manager without professional foundation can judge the input signal or the output signal with faults through on-type and off-type, highlighting and gray level display on the display screen, so that the fault cause of the control system of the winding machine can be conveniently judged.
Based on the same inventive concept as the above-mentioned method for determining a fault of a control system of a winding machine, the present embodiment further provides an electronic device, including a memory, a processor, and a computer program stored on the memory and executable on the processor, where the processor implements the steps of any one of the above-mentioned methods for determining a fault of a control system of a winding machine when executing the program.
Where a bus architecture (represented by a bus), a bus may comprise any number of interconnected buses and bridges, linking together various circuits, including one or more processors, as represented by a processor, and a memory, as represented by a memory. The bus may also link together various other circuits such as peripheral devices, voltage regulators, power management circuits, etc., as are well known in the art and, therefore, will not be further described herein. The bus interface provides an interface between the bus and the receiver and transmitter. The receiver and the transmitter may be the same element, i.e. a transceiver, providing a unit for communicating with various other apparatus over a transmission medium. The processor is responsible for managing the bus and general processing, while the memory may be used to store data used by the processor in performing operations.
Since the electronic device described in this embodiment is an electronic device used to implement the method for determining a fault of a control system of a winding machine in this embodiment, based on the method for determining a fault of a control system of a winding machine described in this embodiment, those skilled in the art can understand the specific implementation of the electronic device and various modifications thereof, so how the electronic device implements the method in this embodiment of the invention will not be described in detail herein. As long as the person skilled in the art implements the electronic device adopted by the fault judging method of the control system of the winding machine in the embodiment of the invention, the electronic device belongs to the scope of protection required by the invention.
Based on the same inventive concept as the above-mentioned method for judging the failure of the control system of the winding machine, the invention also provides a computer readable storage medium which realizes any one of the above-mentioned methods for judging the failure of the control system of the winding machine when being executed.
It will be appreciated by those skilled in the art that embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (8)
1. The fault judging method for the control system of the winding machine is characterized by comprising the following steps of:
setting a debugging flow of a winding machine;
determining all input signals and all output signals corresponding to each debugging step in the debugging flow;
acquiring the normal state of each input signal and each output signal corresponding to each debugging step, wherein the normal state comprises presence and absence;
starting to debug the winding machine according to the debugging flow;
marking all the input signals and all the output signals which are in the normal state as on type and displaying the signals on a display screen, marking all the input signals and all the output signals which are in the normal state as not in the normal state as off type and displaying the signals on the display screen;
under the current debugging step, acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step, wherein the real-time state comprises presence and absence;
highlighting all the input signals and all the output signals with the real-time state being present on the display screen, and gray scale displaying all the input signals and all the output signals with the real-time state being absent on the display screen;
and judging whether the input signal or the output signal with the same real-time state as the normal state is normal or not, and judging whether the input signal or the output signal with the different real-time state from the normal state is abnormal.
2. The method for determining a fault in a control system of a winding machine according to claim 1, further comprising, after starting the debugging of the winding machine according to the debugging flow:
if the real-time state of at least one of the input signals or the output signals corresponding to the current debugging step is different from the normal state, after the current debugging step is finished and the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state, the next debugging step is performed.
3. The method for determining a fault of a control system of a winding machine according to claim 1, wherein after the winding machine is started to be debugged according to the debugging process, before the current debugging step, the real-time state of each input signal and each output signal corresponding to the current debugging step is obtained, the method further comprises:
after the current debugging step is started, controlling a drum-expanding lamp on the winding machine to flash;
under the current debugging step, after acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step, the method further comprises:
if the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state, controlling the expansion tube lamp to be normally on from flashing after the current debugging step is finished;
and if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
4. A winding machine control system failure determination system, comprising:
the debugging flow setting module is used for setting the debugging flow of the winding machine;
the related signal determining module is used for determining all input signals and all output signals corresponding to each debugging step in the debugging process;
the normal state acquisition module is used for acquiring the normal state of each input signal and each output signal corresponding to each debugging step, wherein the normal state comprises presence and absence;
the debugging flow control module is used for starting to debug the winding machine according to the debugging flow;
the signal display module is used for marking all the input signals and all the output signals which are in the normal state as on type and displaying the signals on a display screen, marking all the input signals and all the output signals which are in the normal state as not in off type and displaying the signals on the display screen;
the real-time state acquisition module is used for acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step under the current debugging step, wherein the real-time state comprises presence and absence;
the signal display module is further used for highlighting all the input signals and all the output signals with the real-time state being in existence on the display screen, and displaying all the input signals and all the output signals with the real-time state being in non-existence in gray scale on the display screen;
and the fault state judging module is used for judging that the input signal or the output signal with the same real-time state as the normal state is normal, and judging that the input signal or the output signal with the different real-time state from the normal state is abnormal.
5. The system according to claim 4, wherein the debugging process control module is further configured to, after the debugging process is started for the winding machine according to the debugging process, perform a next debugging step after the current debugging step is completed and the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state if the real-time state of at least one of the input signals or the output signals corresponding to the current debugging step is different from the normal state.
6. The system for determining a failure of a control system of a winding machine according to claim 4, further comprising an expansion lamp control module;
after the debugging process control module starts to debug the winding machine according to the debugging process, the real-time state acquisition module is used for controlling the flashing of the expanding tube lamp on the winding machine after the current debugging process is started before the real-time state of each input signal and each output signal corresponding to the current debugging process is acquired in the current debugging process;
the real-time state acquisition module is further configured to, after acquiring the real-time state of each input signal and each output signal corresponding to the current debugging step in the current debugging step, control the expansion down lamp to turn from flashing to normal if the real-time states of all the input signals and all the output signals corresponding to the current debugging step are the same as the normal state; and if the real-time state of at least one input signal or output signal corresponding to the current debugging step is different from the normal state, the expansion tube lamp is kept to flash all the time.
7. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the method of determining a fault in a control system of a winding machine as claimed in any one of claims 1 to 3 when the program is executed.
8. A computer-readable storage medium, which when executed implements the winding machine control system failure determination method of any one of claims 1 to 3.
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Address after: 101111 No.3, Xingguang 4th Street, Tongzhou Park optical Mechatronics industrial base, Zhongguancun Science Park, Tongzhou District, Beijing Patentee after: Beijing Zhongli Machinery Intelligent Manufacturing Co.,Ltd. Patentee after: BEIJING CHONGLEE MACHINERY ENGINEERING Co.,Ltd. Address before: 101111 No.3, Xingguang 4th Street, Tongzhou Park optical Mechatronics industrial base, Zhongguancun Science Park, Tongzhou District, Beijing Patentee before: BEIJING CHONGLEE MACHINERY ENGINEERING Co.,Ltd. |
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