CN113718596A - Adjustable vibrating road rolling roller - Google Patents
Adjustable vibrating road rolling roller Download PDFInfo
- Publication number
- CN113718596A CN113718596A CN202010286256.9A CN202010286256A CN113718596A CN 113718596 A CN113718596 A CN 113718596A CN 202010286256 A CN202010286256 A CN 202010286256A CN 113718596 A CN113718596 A CN 113718596A
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- China
- Prior art keywords
- support
- roller
- sweeper
- counterweight
- rolling roller
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
Abstract
The invention discloses an adjustable vibrating road rolling roller which comprises a rolling roller and a support, wherein a roller central shaft is arranged in the center of the rolling roller, a direct current vibrating motor is additionally arranged on the roller central shaft, end covers are arranged at two ends of the rolling roller, convection heat dissipation holes are formed in the end covers, a hook is arranged on one end head of the support, the other end of the support is divided into two support branches, the support branches are respectively connected with two ends of the roller central shaft, a balance weight adjusting support and a sweeper support are arranged on the support, a balance weight adjusting screw rod is arranged on the balance weight adjusting support, a hand wheel is connected to one end of the balance weight adjusting screw rod, a balance weight box is fixedly hung on the balance weight adjusting screw rod, the sweeper support is welded on the support, a clamping block is arranged on the sweeper support, and a sweeper is arranged on the clamping block. The vibrating road rolling roller has obvious effect of eliminating the longitudinal seam mark of the road in actual use, and can be popularized and processed in batch.
Description
Technical Field
The invention relates to the field of road construction, in particular to an adjustable vibrating road rolling roller.
Background
In the road surface work progress, when having more than two paver combined operation to pave the pitch material or grey soil material, will can't avoid forming a vertical bellied siltation material area at the material combination position that paves, in time clear away according to the job site requirement needs, just can carry out follow-up rolling, if not clear away, directly use steel wheel and rubber tyer road roller to roll, will leave obvious seal of a government organization in old china after rolling. Therefore, the conventional method for site construction is to adopt a manual following paver to remove the raised siltation strips in real time, but the following three disadvantages exist in the process: firstly, the convex redundant accumulated materials are directly removed manually, but the manual cleaning randomness is high, the cleaning is easy to be uneven, and marks are left on the paving surface to influence the visual effect before rolling; secondly, a worker is required to operate continuously all the time in the operation process, so that the construction cost is increased; thirdly, because the operation of the paver is followed by manpower, and the rolling is followed by the road roller at the rear part, the potential safety hazard is larger. In view of the quality defect and the potential safety hazard that exist, relevant technical personnel have designed a simple and practical's traction formula and have rolled, should roll and can directly link in one of them paver rear screed edge, follow the paver and roll in step, carry out whole by the road roller and roll again, after the field test verification, under the artificial prerequisite of replacing completely, the formation of seam crossing seal of a government organization in old china has still been reduced in the effect, the in-process has also obtained the approval of project and supervision, and batch processing production has been carried out simultaneously. Meanwhile, in the application process, although the method has certain advantages, the method has the following defects: firstly, the seam trace cannot be completely removed in the static pressure process; secondly, the static pressure of the rolling roller acting on the construction pavement can be adjusted only by adding or subtracting the balance weight, so that researchers imitate the working principle of a vibratory roller and develop a new rolling roller on the basis of the original rolling roller so as to solve the existing defects.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an adjustable vibrating road rolling roller, which adopts a high-efficiency variable-frequency direct-current powerful vibrating motor when in application, a 24V direct-current vibrating motor is additionally arranged on a core shaft in a roller, and the rolling roller is driven to vibrate by adjusting the exciting force of the vibrating motor so as to ensure the flatness of a rolling part.
The invention is realized by the following technical scheme:
an adjustable vibrating road rolling roller comprises a rolling roller and a bracket, wherein a roller central shaft is arranged at the center of the rolling roller, a direct current vibration motor is additionally arranged on the central shaft of the roller, end covers are arranged at two ends of the rolling roller, the end cover is provided with convection heat dissipation holes, the end head of one end of the bracket is provided with a hook, the other end of the bracket is divided into two bracket branches, the bracket branches are respectively connected with two ends of the roller central shaft, a counterweight adjusting bracket and a sweeper bracket are arranged on the bracket, a counterweight adjusting screw rod is arranged on the counterweight adjusting bracket, one end of the counterweight adjusting screw rod is connected with a hand wheel, the sweeper is characterized in that a counterweight weight box is fixedly suspended on the counterweight adjusting screw, the sweeper support is welded on the support, a clamping block is arranged on the sweeper support, and a sweeper is mounted on the clamping block.
Further, vibrating road rolls with adjustable, the counter weight is adjusted on the support and is had the scale with counter weight adjusting screw parallel arrangement, be provided with the counter weight pointer on the counter weight box, counter weight adjusting screw passes through the in-process of hand wheel adjusting position, the numerical value on the indication scale can be corresponded to the counter weight pointer, thereby adjusts through the number of laying the balancing weight and the position of adjusting the counter weight box and rolls whole pressure to the road surface and use the level and smooth rolling that use in different roads.
Further, the utility model provides a vibrating road rolls with adjustable, roller center pin and leg joint department are provided with the snubber block, rolling the in-process that rolls the use owing to set up DC vibrating motor, DC vibrating motor is to the decurrent vibrational force of roller center pin to can cause the upper and lower vibration of roller center pin, nevertheless roller center pin and leg joint department can often be cracked by the vibration, can be fine alleviate the vibration of roller center pin and leg joint department after having set up the snubber block, thereby increase of service life.
Further, the vibrating road rolls with adjustable, the mounted position and the installation angle of sweeper can be adjusted through pressing from both sides tight piece, the length of side size of sweeper is the same with the size that rolls, and the front end edge of sweeper sets up to between 0.1mm-5mm with rolling the distance between rolling, rolls the distance between the front end edge of adjusting the sweeper and rolling according to what of rolling surface bonding bituminous mixture and is used for clearing up and rolls the surface bonding thing.
Further, a vibration road rolls with adjustable, be provided with power and portable automatically controlled box on the support, power, portable automatically controlled box are connected with the direct current vibrating motor electricity, the power sets up to 24V direct current power, direct current vibrating motor sets up to 24V direct current vibrating motor, and the power through the paver provides the electric energy of operation for direct current vibrating motor, is used for controlling direct current vibrating motor through the portable automatically controlled box that sets up.
Furthermore, the adjustable vibrating road rolling roller is characterized in that the movable electric control box is set to be in centralized control, a remote control port is configured, and two control modes of remote control and manual operation are set.
Further, the wireless remote control distance that portable automatically controlled box set up is 200 meters for adjustable vibration road rolls.
Furthermore, the adjustable vibrating road rolling roller is characterized in that the convection heat dissipation holes are formed in end covers at two ends of the rolling roller, the convection heat dissipation holes are evenly distributed on the circumference with the center shaft of the roller as the circle center, the number of the convection heat dissipation holes is 6-14, and different numbers of convection heat dissipation holes are formed in the rolling roller according to different sizes, so that heat generated by a direct current vibrating motor in the rolling roller is timely taken away.
Further, a vibration road rolls with adjustable, be provided with the balancing weight in the balancing weight box, the monolithic quality of balancing weight is: 16.5KG, static pressure generated by the single balancing weight on the road surface: 4.1KG ~ 7.4KG, the static pressure that the dead weight of rolling produced to the road surface is: 165 KG.
In summary, the following beneficial effects of the invention are:
1. the adjustable vibrating road rolling roller has the main advantages that direct current vibrating motors in the rolling roller can be controlled manually and remotely on site respectively, the effect of eliminating longitudinal seam marks of roads is obvious in actual use, and the rolling roller can be popularized and processed in batches.
2. The invention relates to an adjustable vibrating road rolling roller, which adjusts the static pressure of the rolling roller on a road surface by increasing or decreasing steel weights to the rolling roller, is additionally provided with a static pressure adjusting device, and can increase or decrease the static pressure of the rolling roller according to the weight of an adjusting block after calibration.
3. The invention relates to an adjustable vibrating road rolling roller, which is characterized in that a direct current vibrating motor is arranged in the rolling roller, so that the pressure on the ground in the use process of the rolling roller is increased, the heat dissipation of the direct current vibrating motor is considered, convection heat dissipation holes are designed on end covers at two sides of the rolling roller, a central shaft is connected with a support by adopting a damping block in order to reduce the loss of exciting force, and a sweeper is arranged in order to prevent the surface of the rolling roller from being bonded with asphalt mixture or soil ash in the rolling process so as to influence the smoothness of a road surface.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a top view of the structure of the present invention.
Reference numbers and corresponding part names in the drawings:
1-rolling roller, 2-bracket, 3-roller central shaft, 4-direct current vibrating motor, 5-convection heat dissipation hole, 6-scale, 7-counterweight pointer, 8-counterweight adjusting screw, 9-counterweight weight box, 10-hand wheel, 11-hook hole, 12-sweeper bracket, 13-clamping block, 14-sweeper, 15-end cover, 16-damping block, 17-counterweight adjusting bracket and 18-bracket branch.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Examples
As shown in fig. 1-2, an adjustable vibration road rolling roller comprises a rolling roller 1 and a support 2, wherein a roller center shaft 3 is arranged at the center of the rolling roller 1, a dc vibration motor 4 is additionally arranged on the roller center shaft 3, end covers 15 are arranged at two ends of the rolling roller 1, convection heat dissipation holes 5 are arranged on the end covers 15, a hook hole 11 is arranged at one end of the support 2, the other end of the support 2 is divided into two support branches 18, the support branches 18 are respectively connected with two ends of the roller center shaft 3, a counterweight adjusting support 17 and a sweeper support 12 are arranged on the support 2, a counterweight adjusting screw 8 is arranged on the counterweight adjusting support 17, one end of the counterweight adjusting screw 8 is connected with a hand wheel 10, a counterweight box 9 is fixedly suspended on the counterweight adjusting screw 8, the sweeper support 12 is welded on the support 2, the sweeper bracket 12 is provided with a clamping block 13, and a sweeper 14 is arranged on the clamping block 13.
Specifically, be provided with scale 6 with counter weight adjusting screw 8 parallel on the counter weight adjusting bracket 2, be provided with counter weight pointer 7 on the counter weight box 9, counter weight adjusting screw 8 passes through the in-process of hand wheel 10 adjusting position, counter weight pointer 7 can correspond the numerical value on the instruction scale 6. Thereby adjust the whole pressure to the road surface of rolling 1 through the number of laying the balancing weight and the position of adjusting counter weight box 9 and use in the level and smooth of different roads to roll.
Specifically, a damping block 16 is arranged at the joint of the roller central shaft 3 and the bracket 2. Roll 1 in-process that uses owing to set up direct current vibrating motor 4 at the rolling, direct current vibrating motor 4 has decurrent vibrational force to roller center pin 3 to can cause the upper and lower vibration of roller center pin 3, roller center pin 3 and support 2 junction can often be shaken and split, can be fine after having set up snubber block 16 alleviate the vibration of roller center pin 3 and support 2 junction, thereby increase of service life.
Specifically, the installation position and the installation angle of the sweeper 14 can be adjusted through the clamping block 13, the side length of the sweeper 14 is the same as that of the grinding roller 1, and the distance between the front end edge of the sweeper 14 and the grinding roller 1 is set to be 0.1-5 mm. In actual use, the distance between the front end edge of the sweeper 14 and the grinding roller 1 is adjusted according to the bonding amount of the asphalt mixture or the lime soil material on the surface of the grinding roller 1 so as to clean the bonding on the surface of the grinding roller 1.
Specifically, be provided with power and portable automatically controlled box on the support 2, power, portable automatically controlled box and direct current vibrating motor 4 electricity are connected, the power sets up to 24V direct current power, direct current vibrating motor 4 sets up to 24V direct current vibrating motor. The power supply of the paver is used for providing running electric energy for the direct current vibration motor 4, and the movable electric control box is used for controlling the direct current vibration motor 4.
Preferably, the mobile electric control box is set to be in centralized control, a remote control port is configured, and two control modes of remote control and manual operation are set.
Preferably, the wireless remote control distance set by the mobile electric control box is 200 meters.
Specifically, the convection heat dissipation holes 5 are formed in the end covers 15 at the two ends of the rolling roller 1, the convection heat dissipation holes 5 are uniformly distributed on the circumference with the roller central shaft 3 as the center of a circle, and the number of the convection heat dissipation holes 5 is 6-14. The convection heat dissipation holes 5 with different numbers are arranged according to the rolling rolls 1 with different sizes, so that the heat generated by the direct current vibration motor 4 in the rolling rolls 1 is guaranteed to be taken away in time.
Specifically, be provided with the balancing weight in the balancing weight box 9, the monolithic quality of balancing weight is: 16.5KG, static pressure generated by the single balancing weight on the road surface: 4.1KG ~ 7.4KG, the static pressure that the rolling 1 dead weight produced to the road surface is: 165 KG.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. The adjustable vibrating road rolling roller is characterized by comprising a rolling roller (1) and a support (2), wherein a roller center shaft (3) is arranged at the center of the rolling roller (1), a direct current vibrating motor (4) is additionally arranged on the roller center shaft (3), end covers (15) are arranged at two ends of the rolling roller (1), convection heat dissipation holes (5) are formed in the end covers (15), a hook hole (11) is formed in one end of the support (2), the other end of the support (2) is divided into two sections of support branches (18), the support branches (18) are respectively connected with two ends of the roller center shaft (3), a balance weight adjusting support (17) and a sweeper support (12) are arranged on the support (2), a balance weight adjusting screw (8) is installed on the balance weight adjusting support (17), one end of the balance weight adjusting screw (8) is connected with a hand wheel (10), a counterweight weight box (9) is fixedly suspended on the counterweight adjusting screw rod (8), the sweeper support (12) is welded on the support (2), a clamping block (13) is arranged on the sweeper support (12), and a sweeper (14) is mounted on the clamping block (13).
2. The adjustable vibrating road milling roll as claimed in claim 1, wherein a scale (6) is arranged on the counterweight adjusting bracket (2) in parallel with the counterweight adjusting screw (8), a counterweight pointer (7) is arranged on the counterweight weight box (9), and the counterweight pointer (7) can correspond to a numerical value on the indication scale (6) in the process that the counterweight adjusting screw (8) adjusts the position through a hand wheel (10).
3. The adjustable vibrating road milling roll as claimed in claim 1, wherein a shock absorption block (16) is arranged at the connection of the roller central shaft (3) and the bracket (2).
4. The adjustable vibrating road milling roll as claimed in claim 1, characterized in that the installation position and the installation angle of the sweeper (14) can be adjusted by the clamping block (13), the side length of the sweeper (14) is the same as that of the milling roll (1), and the distance between the front end edge of the sweeper (14) and the milling roll (1) is set to be between 0.1mm and 5 mm.
5. The adjustable vibrating road milling roller as claimed in claim 1, wherein a power supply and a movable electric control box are arranged on the bracket (2), the power supply and the movable electric control box are electrically connected with the direct current vibrating motor (4), the power supply is set as a 24V direct current power supply, and the direct current vibrating motor (4) is set as a 24V direct current vibrating motor.
6. The adjustable vibratory road milling roll as claimed in claim 5 wherein said portable electronic control box is configured for centralized control, remote control port configuration, remote control and manual control.
7. The adjustable vibrating road milling roller as claimed in claim 6, wherein the wireless remote control distance of the mobile electric control box is 200 m.
8. The adjustable vibrating road milling roll as claimed in claim 1, wherein the convection heat dissipation holes (5) are formed in the end caps (15) at the two ends of the milling roll (1), the convection heat dissipation holes (5) are uniformly distributed on the circumference of the center of the roller central shaft (3), and the number of the convection heat dissipation holes (5) is 6-14.
9. The adjustable vibrating road milling roll as claimed in claim 1, wherein a counterweight is arranged in the counterweight box (9), and the counterweight has a mass: 16.5KG, static pressure generated by the single balancing weight on the road surface: 4.1KG ~ 7.4KG, the static pressure that the dead weight of the rolling roller (1) produced to the road surface is: 165 KG.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010286256.9A CN113718596A (en) | 2020-04-13 | 2020-04-13 | Adjustable vibrating road rolling roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010286256.9A CN113718596A (en) | 2020-04-13 | 2020-04-13 | Adjustable vibrating road rolling roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113718596A true CN113718596A (en) | 2021-11-30 |
Family
ID=78671081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010286256.9A Pending CN113718596A (en) | 2020-04-13 | 2020-04-13 | Adjustable vibrating road rolling roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113718596A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960559A (en) * | 2022-05-07 | 2022-08-30 | 黄河勘测规划设计研究院有限公司 | Towed remote-control vibration mill for rolling slope of check dam and using method |
-
2020
- 2020-04-13 CN CN202010286256.9A patent/CN113718596A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960559A (en) * | 2022-05-07 | 2022-08-30 | 黄河勘测规划设计研究院有限公司 | Towed remote-control vibration mill for rolling slope of check dam and using method |
| CN114960559B (en) * | 2022-05-07 | 2024-02-06 | 黄河勘测规划设计研究院有限公司 | Towed remote control vibration roller for roller compaction of slope of silt dam and use method |
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