CN113716424B

CN113716424B - Wind power tower cylinder climbing-free device traveling safety detection method

Info

Publication number: CN113716424B
Application number: CN202110872929.3A
Authority: CN
Inventors: 张圣; 周富春; 陈庚; 唐志山
Original assignee: Huadian Electric Power Research Institute Co Ltd
Current assignee: Huadian Electric Power Research Institute Co Ltd
Priority date: 2021-07-30
Filing date: 2021-07-30
Publication date: 2022-12-20
Anticipated expiration: 2041-07-30
Also published as: CN113716424A

Abstract

The invention discloses a climbing-free device advancing safety detection method for a wind power tower, which comprises the following steps of; step S1: detecting a field environment facility; step S2: detecting the appearance of the equipment; and step S3: detecting main parts; and step S4: detection of safety protection and protection devices; step S5: detection of a control system; step S6: detection of an electrical system; step S7: detecting noise; step S8: detecting a running test; step S9: the new installation periodically checks for additional tests for the first time; according to the invention, the condition that the equipment has faults during working can be effectively eliminated by detecting each component part of the climbing-free device and the working environment; the climbing-free device can have a stable operation state when in work, so that the use safety of users is effectively improved; simultaneously, through the function that sets up environment monitoring device and increase the illumination at the operation environment, provide stable guarantee for exempting from to climb the normal operating of ware.

Description

Wind power tower cylinder climbing-free device traveling safety detection method

Technical Field

The invention relates to the technical field of wind power, in particular to a climbing-free device traveling safety detection method for a wind power tower.

Background

The wind power tower barrel is a tower pole for wind power generation, and mainly plays a supporting role in a wind generating set and absorbs the vibration of the set; the climbing-free device is equipment which takes an aluminum alloy straight ladder in a wind power tower drum as a support and a guide rail for lifting, is similar to a manned lifter, is mainly used for overhauling a wind turbine generator and can be lifted up and down by only one person; the climbing-free device adopts a steel wire rope friction mode, can automatically decelerate when passing through holes and layers, and has a manual mode and a remote control mode.

In the process of inspecting the manned lifting device, an inspector should have self-protection consciousness, and the danger source of the manned lifting device needs to be fully known and timely prejudged; the main sources of risk are from several sources: the environment monitoring device in the prior art has the advantages that the environment monitoring device is poor in dustproof effect, monitoring errors are prone to being caused, normal work of the climbing-free device is affected, and in the lifting process, the gear rack type lifting is adopted, so that the lifting speed is low; moreover, in the lifting process, the lighting is poor, so that the lifting operation of an operator is influenced, and therefore, it is necessary to design a climbing-free traveling safety detection method for the wind power tower.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a method for detecting the advancing safety of a climbing-free device of a wind power tower, which effectively eliminates the condition that equipment has faults when in work by detecting each component part of the climbing-free device and the working environment; the climbing-free device can have a stable operation state when in work, so that the use safety of users is effectively improved; meanwhile, the environment monitoring device is arranged in the operation environment, so that the accuracy of monitoring the environmental factors is effectively improved, and the stable guarantee is provided for the normal operation of the climbing-free device.

The technical scheme adopted by the invention for solving the problems is as follows: a wind power tower climbing-free device advancing safety detection method is characterized by comprising the following steps;

step S1: detecting a field environment facility, wherein the field environment meets the requirements of the working environment of the manned lifting device and the use environment of the instrument equipment, and monitoring the field environment through environment monitoring equipment; the operating environment requirements of the instruments and equipment refer to instrument and equipment operating procedures and specifications, and when the facility and the environmental conditions are found to endanger the inspection result or the safety of the personal equipment, the inspection is immediately stopped, and the equipment is treated to meet the operating requirements;

the environment monitoring equipment comprises a waterproof bottom plate, a protective side plate, an electric cylinder, a protective top plate, a lifting support, a monitoring assembly, an environment-friendly assembly and a bearing support, wherein the protective side plate is fixedly installed at the edge position of the top end face of the waterproof bottom plate;

step S2: detecting the appearance of the equipment; checking whether the following data of the using units are complete or stored:

a. the quality of the whole machine product is proved to be qualified;

b. the quality of the part product is qualified;

c. the product type test proves;

d. installing a self-checking report;

checking whether the self-checking report and the use record are complete or not in the regular checking period of the use unit, and whether the self-checking report and the use record are filed and kept or not;

the climbing-free device is provided with a nameplate for marking the marks of manufacturers, rated load capacity, number of people and important technical parameters, and the nameplate is pasted on an obvious part; the space at the lower part of the climbing-free device is provided with a safety color mark, and people are prohibited from entering the climbing-free device when the climbing-free device is normally operated;

the bearing bracket of the climbing-free device has no obvious visible cracks, deformation and corrosion; the ladder beam and the foot bar of the ladder have no defects of obvious deformation, missing parts, damage and the like; the ladder stand is connected with the tower drum without obvious defects of looseness, missing parts, damage and the like;

and step S3: detecting main parts, including a driving device, a steel wire rope, a vehicle body, a guide rail and accessories thereof;

1) The driving device detects: the driving device is effectively fixed, and the fixing bolt is not loosened, lost or rusted; the driving device has no abnormal sound when working; the no-load current of the driving motor is in accordance with the specified limit value, the cooling fan of the driving motor is effective, and the speed reducer has no oil leakage; the brake is normally closed, the braking is stable and reliable, the brake clearance meets the specified limit value, and the thickness of the brake friction disc meets the specified limit value; the driving wheel and the steel wire rope are smoothly matched, no slipping phenomenon exists when the driving wheel runs, the diameter ratio of the driving wheel to the steel wire rope is not less than 20 times, the diameter ratio of the winding diameter of the guide wheel to the diameter of the steel wire rope is not less than 16 times, and the driving wheel and the guide wheel groove-dropping prevention device work effectively;

2) And (3) steel wire rope detection: the newly replaced steel wire rope should be qualified, and the nominal diameters of the working steel wire rope and the safety steel wire rope should not be less than 6mm; the suspension of the working steel wire rope and the suspension of the safety steel wire rope are mutually independent, the steel wire rope is provided with a tensioning device, is reliably fixed and is in a tensioning state, the tail end of the steel wire rope is firmly and reliably connected and fixed, and the steel wire rope, a cable, a platform and the like do not have interference;

3) Vehicle body detection: the parts of the vehicle body are not loosened, deformed and damaged, the vehicle body operating handle, the emergency stop button and the change-over switch are normal, the vehicle body guide wheel is not abnormally abraded, the clamping stagnation phenomenon is avoided when the vehicle body runs along the guide rail, the permanent anti-falling device between the vehicle body and the guide rail is effective, and the vehicle body operator safety protection device is effective;

4) Detecting the guide rail and the accessory device thereof: at least 2 pressing plates are needed to be fixed on the crawling ladder support for each guide rail, the guide rails are connected through the guide plates, the joints of the guide rails are not dislocated, bolts of the guide rails and the pressing plates connected with the crawling ladder support are not loosened, rusted or lost, and the guide rails are free of abnormal abrasion and breakage; the upper limiting plate and the lower limiting plate are firmly installed, the upper buffering device and the lower buffering device are firmly fixed and are not damaged, the platform speed reducing device is correctly and firmly installed, the top wheel assembly is firmly fixed and is not damaged, and the fixed pressing plate and the bolts are not rusted;

and step S4: the detection of the safety protection and protection device comprises the detection of an anti-falling protection device, an overload protection device, a limit protection device, a contour limit device, an emergency stop switch, a speed reduction alarm device, a manual sliding-down device, a buffer and a protection cover;

1) The anti-falling protection device detects: the anti-falling protection device independent of a working rope system is arranged on the car body, a user is required to arrange the anti-falling protection device independent of the anti-falling protection of the car body, the anti-falling protection device is reliable in work, has no slippage phenomenon after locking, cannot automatically reset in a locking state and is required to be used within a calibrated effective period, the calibrated effective period is not more than 1 year, and when the anti-falling device adopts an anti-falling slider mode, the anti-falling slider is required to have an anti-mounting reverse design;

2) Detection of an overload protection device: the overload protection device sends out audible and visual alarm when the vehicle body is overloaded and prevents the climbing-free device from starting or lifting until the overload condition is relieved;

3) And (3) detecting a limiting protection device: the climbing-free device is provided with an upper limit device and a lower limit device, and the actions of the upper limit device and the lower limit device are accurate and reliable;

4) Detection of a limit position protection device: the climbing-free device is provided with an upper travel limiting device and a lower travel limiting device, and the upper travel limiting device and the lower travel limiting device are accurate and reliable in action;

5) Detecting a contour limiting device: for the car body provided with the contour limiting device, when the platform cover plate is not opened or runs and meets obstacles, the car body stops running immediately; the bottom and the top of the lift car are both provided with a contour limiting device, the bottom of the lift car is subjected to contour limiting without a dead point, and the lift car stops running when a barrier in a running area of the elevator touches the contour limiting device in the running process of the lift car;

6) Detection of an emergency stop switch: red emergency stop switches are arranged on a panel of the creeper-free vehicle body, a remote controller and an electric cabinet, have obvious stop marks and cannot be automatically reset after being pressed;

7) Detecting a deceleration alarm device: when the vehicle body passes through a tower drum flange and a platform cover plate, the vehicle body should have the functions of automatic speed reduction, automatic normal running speed recovery after passing and sound and light alarm;

8) Detecting a manual sliding device: the climbing-free device is provided with a manual sliding device which can enable the vehicle body to stably descend when power is cut off, and the action is reliable;

9) Buffer detection: the climbing-free device is provided with rigid limit buffer devices at the upper limit position and the lower limit position of the running of the vehicle body;

10 Protection cover detection: the exposed rotating part of the climbing-free device is provided with a protective cover;

step S5: detection of a control system; detection of a control mode, a control device and a remote controller is included;

1) And (3) detecting a control mode: the climbing-free device is provided with three control modes, namely a vehicle body, an electric cabinet and a handheld remote control, the vehicle body has priority control, the interlocking function is effective, the control mode is inching control, and the electric cabinet control has automatic control and forced return functions;

2) The control device detects: the control device should meet the following requirements:

a. an ascending switch and a descending switch are arranged on a vehicle body panel, a remote controller and an electric cabinet;

b. the control power supply of the control box and the remote control device is safe voltage, and the voltage is not more than 36V;

c. the vehicle body is required to be operated by pressing the fingers of two hands, and the vehicle body can only operate when the fingers of two hands press the operating buttons simultaneously;

d. the button of the button panel has reliable action and clear and accurate identification;

3) Detecting by a remote controller: the remote controller works normally, the battery has sufficient electric quantity, the battery of the remote controller has the functions of voltage signal display and voltage low alarm, the remote controller can be directly charged on the control box, and the wireless signal of the remote controller is a special wireless signal;

step S6: detection of an electrical system; the method comprises the detection of grounding, electrical insulation, a main power supply contactor, short-circuit protection and leakage protection;

1) And (3) grounding detection: the electric leakage protection device is arranged on the TT system, the grounding resistance is not more than 4 omega, exposed conductive parts of all electrical equipment, wire tubes and wire grooves are reliably connected with the protection line PE except for safe voltage of the electrical system;

2) And (3) electrical insulation detection: the insulation resistance of the power circuit, lighting circuit and electrical safety device circuit should be no less than 2 Μ Ω;

3) Detecting a main power supply contactor: the power supply source should be provided with a main power supply contactor which should reliably cut off the power supply of the climbing-free device;

4) Short-circuit protection detection: at least one level of short-circuit protection, automatic circuit breaker or fuse is required to be arranged;

5) And (3) leakage protection detection: a leakage protection device is required to be arranged, and the residual action current and the action time of the leakage protection device meet the relevant requirements;

step S7: detecting noise; when the engine runs under rated load, abnormal vibration and sound are avoided, and the passing noise value in normal operation and running is not larger than 79dB;

step S8: detecting a running test; the vehicle body runs up and down at a normal running speed, and the operation mechanism, the control system, the safety protection device and the brake act reliably and accurately without interference with other structures; each mechanism has stable action, normal operation and no abnormal sound, and can realize the specified function;

step S9: the new installation periodically checks for additional tests for the first time; the method comprises the following steps: detecting a static load test, a dynamic load test, a braking performance test, a falling test and a performance test;

1) And (3) testing a static load test: 125% rated load capacity is uniformly distributed on the vehicle body, and whether the following requirements are met or not is checked:

a. the main stressed member has no obvious cracks, permanent deformation and paint peeling; the connection looseness or damage does not occur at the connection part of the main components;

b. no other damage affecting performance and safety;

c. standing for 10min under the action state of the anti-falling device, wherein the downward sliding amount is less than or equal to 10mm;

2) And (3) dynamic load test detection: the vehicle body is uniformly distributed with 110 percent rated load capacity, and whether the following requirements are met or not is checked:

a. all mechanisms, parts and the like work normally;

b. the mechanisms and the structural parts are not damaged, and the joints are not loosened;

3) Testing and detecting the braking performance: when the vehicle body is uniformly distributed with 150% of rated load capacity, the brake acts for 15min, the sliding distance is not more than 10mm, and when the vehicle body is loaded with 125% of rated load capacity, the braking distance is not more than 100mm;

4) Drop test detection: the vehicle body falling test is carried out according to corresponding requirements, the newly-installed climbing-free device is randomly checked at a ratio of not less than 5 percent, and at least not less than 1 device, and whether the following requirements are met or not is checked:

a. the anti-falling protection device is reliable in work and free of slippage after being locked;

b. the lock cannot be automatically reset in the locked state;

c. the locking distance of the anti-falling protection device is less than or equal to 200mm.

Further, in step S1, the field environmental conditions basically require: the power supply of the hoisting device is three-phase alternating current 380V or alternating current 220V, the frequency is 50Hz/60Hz, and the voltage fluctuation of the power supply system at the access position of the man-carrying hoisting device feeder line should not exceed +/-5% of the rated voltage;

climatic conditions examined by the manned lifting device: ambient temperature: -40 ℃ to +50 ℃, the average temperature not exceeding +35 ℃ over 24 hours; the relative humidity does not exceed 95% at a temperature of +25 ℃.

Further, in the step S2, when one of the following conditions occurs in the steel wire rope, the steel wire rope should be discarded:

a. cage-like distortion, rope core extrusion, kinking, partial flattening, bending, strand breaking and the like occur;

b. more than 8 broken wires are generated within the range of 30 times of the diameter of the steel wire rope;

c. the wear of the steel cord exceeds 7% of the nominal diameter of the steel cord.

Further, in the step S4, in the process of detecting by the limiting protection device, when the upper limit switch is set, the check limit switch should meet the following requirements:

a. a limit switch is arranged at the uppermost end of the travel, and the limit switch can cut off the power supply before the elevator car is contacted with other components, so that the elevator car stops;

b. the limit switch and the limit switch should not share one trigger element;

c. the limit switch should be triggered directly by movement of the car or its related components;

d. after the limit switch is triggered, the elevator must wait until manually released to resume operation.

Further, in the step S9, the performance test includes a running test and a lifting force test;

1) The running test comprises the following steps: the climbing assistor is used for operating in the whole vertical process, the operation mechanism and the safety protection device are reliable and accurate in action, the mechanism is stable in action and normal in operation, the specified functions can be realized, and main parts are not damaged and the joints are not loosened;

2) When the lifting force test is carried out, the boosting gears are respectively selected, and the lifting force of the climbing assistor is tested within the range of +/-10% of the corresponding gears.

Further, the monitoring subassembly includes dustproof casing, first temperature monitor, second humidity monitor, electric putter, rotates platform, first inductive probe and second inductive probe, dustproof casing fixed mounting is in the top end face central authorities of waterproof bottom plate, the inside both sides of dustproof casing fixed mounting has first temperature monitor and second humidity monitor respectively, the top end face central authorities fixed mounting of dustproof casing has electric putter, and electric putter's top one end is connected and is installed and rotate the platform, the top end face both sides of rotating the platform fixed mounting respectively have first inductive probe and second inductive probe, first inductive probe and first temperature monitor electric connection, second inductive probe and second humidity monitor electric connection.

Further, the environmental protection subassembly includes battery, photovoltaic generator body and photovoltaic board, battery fixed mounting is in waterproof bottom plate's top terminal surface one side, photovoltaic generator body fixed mounting is in the bottom terminal surface one side of protection roof, and the photovoltaic generator body passes through the power transmission line with the battery and is connected, the top terminal surface fixed mounting of protection roof has the photovoltaic board.

Further, exempt from the climber and include tower section of thick bamboo cat ladder, crossbeam frame, welding chassis, transmission apical wheel, fixing base, transmission return pulley, lift cable, lighting components and exempt from to climb the subassembly, there is the crossbeam frame top and bottom terminal surface one side of tower section of thick bamboo cat ladder respectively through bolt fixed mounting, there is the welding chassis outside of tower section of thick bamboo cat ladder top crossbeam frame through bolt fixed mounting, the bottom one end fixed mounting of tower section of thick bamboo cat ladder has the fixing base, the equal fixed mounting in one side of crossbeam frame has the transmission end cover, install the transmission apical wheel between the transmission end cover of tower section of thick bamboo cat ladder top one side, install the transmission return pulley between the transmission end cover of tower section of thick bamboo cat ladder bottom one side, be connected between transmission return pulley and the transmission apical wheel and install the lift cable, the outside of lift cable is provided with exempts from to climb the subassembly, and exempts from to climb the outside that the subassembly is located the tower section of thick bamboo cat ladder, lighting components is installed to the terminal surface opposite side of tower section of thick bamboo cat ladder.

Further, exempt from to climb the subassembly and include drive shell, exempt from to climb the ware body, weigh footboard, motor cabinet, driving motor, drive wheel, first take-up pulley and second take-up pulley, the drive shell sets up the one side at the lift cable wire, the outside fixed mounting of drive shell has exempts from to climb the ware body, the one end fixed mounting of exempting from to climb the ware body has the footboard of weighing, and the terminal surface of the footboard of weighing installs the weighing scale, the inside one end fixed mounting of drive shell has the motor cabinet, the one end fixed mounting of motor cabinet has driving motor, driving motor's one end is passed through drive shaft connection and is installed the drive wheel, first take-up pulley and second take-up pulley are installed through rotation axis connection respectively to the top and the bottom of drive wheel, the lift cable wire passes first take-up pulley, drive wheel and second take-up pulley.

Further, lighting components includes electronic guide rail, direction slider, trace, first lamp stand, first light, second lamp stand and second light, two electronic guide rail difference fixed mounting is in the both sides central authorities of tower section of thick bamboo cat ladder, the outside of electronic guide rail is provided with the direction slider, the one end fixed mounting of direction slider has the trace, and the one end fixed mounting of two traces has first lamp stand, the equal fixed mounting in both sides terminal surface of first lamp stand has first light, the equal fixed mounting in one end both sides of first lamp stand has the second lamp stand, and the terminal surface central fixed mounting of second lamp stand has the second light.

Compared with the prior art, the invention has the following advantages and effects: according to the invention, the condition that the equipment has faults during working can be effectively eliminated by detecting each component part of the climbing-free device and the working environment; the climbing-free device can have a stable operation state when in work, so that the use safety of users is effectively improved; meanwhile, the environment monitoring device is arranged in the operation environment, so that the dustproof effect is good, the accuracy of monitoring the environmental factors is effectively improved, and the stable guarantee is provided for the normal operation of the climbing-free device; in the lifting process of the climbing-free device, the effect of lifting is achieved by using the steel cable for friction, time and labor are saved, and the lifting speed can be effectively improved; simultaneously, at the in-process that goes up and down, can have good illuminating effect, be favorable to operating personnel to observe, security when improving the lift operation.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the environmental monitoring device according to the present invention;

FIG. 2 is an overall cross-sectional view of the environmental monitoring unit of the present invention;

FIG. 3 is a schematic view of a partial structure of the environmental monitoring apparatus according to the present invention;

FIG. 4 is a front view of a partial structure of the environmental monitoring device of the present invention;

FIG. 5 is a side view of a partial structure of the environmental monitoring device of the present invention;

FIG. 6 is a schematic view of a first overall structure of the creeper-less device of the present invention;

FIG. 7 is a second overall structural schematic of the creeper-free device of the present invention;

FIG. 8 is an overall side view of the creeper-free of the present invention;

fig. 9 is a partial cross-sectional view of the creeper-less of the present invention.

In the figure: the device comprises a waterproof bottom plate 1, a protective side plate 2, an electric cylinder 3, a protective top plate 4, a lifting support 5, a monitoring assembly 6, an environment-friendly assembly 7, a bearing support 8, a dustproof housing 61, a first temperature monitor 62, a second humidity monitor 63, an electric push rod 64, a rotating table 65, a first induction probe 66, a second induction probe 67, a storage battery 71, a photovoltaic generator body 72, a photovoltaic plate 73, a tower ladder 01, a cross beam frame 02, a welding chassis 03, a transmission top wheel 04, a fixing seat 05, a transmission bottom wheel 06, a lifting steel cable 07, a lighting assembly 08, a climbing-free assembly 09, an electric guide rail 081, a guide slider 082, a linkage rod 083, a first lamp holder 084, a first lighting lamp 085, a second lamp holder 086, a second lighting lamp 087, a driving shell 091, a climbing-free body 092, a weighing pedal 093, a motor holder 094, a driving motor 095, a driving wheel 096, a first tension wheel 097 and a second tension wheel 098.

Detailed Description

The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.

Examples

Referring to fig. 1 to 9, in the embodiment, a method for detecting the travel safety of a wind turbine tower without climbing includes the following steps;

wherein, the field environmental conditions basically require: the power supply of the hoisting device is three-phase alternating current 380V or alternating current 220V, the frequency is 50Hz/60Hz, and the voltage fluctuation of the power supply system at the access position of the man-carrying hoisting device feeder line should not exceed +/-5% of the rated voltage;

climatic conditions examined by the manned lifting device: ambient temperature: -40 ℃ to +50 ℃, the average temperature not exceeding +35 ℃ over 24 hours; relative humidity at +25 ℃ is not more than 95%;

the environment monitoring equipment comprises a waterproof bottom plate 1, a protective side plate 2, an electric cylinder 3, a protective top plate 4, a lifting support 5, a monitoring assembly 6, an environment-friendly assembly 7 and a bearing support 8, wherein the protective side plate 2 is fixedly installed at the edge position of the top end face of the waterproof bottom plate 1, the electric cylinders 3 are fixedly installed on two sides of the top end face of the waterproof bottom plate 1 through screws, the lifting support 5 is installed at one end of the top of the electric cylinder 3 through a piston rod in a connected mode, the protective top plate 4 is fixedly installed at one end of the top of the lifting support 5, the environment-friendly assembly 7 is arranged on the top end face of the protective top plate 4, the monitoring assembly 6 is fixedly installed in the center of the top end face of the waterproof bottom plate 1, and the bearing support 8 is fixedly installed around the bottom end face of the waterproof bottom plate 1;

the monitoring assembly 6 comprises a dustproof casing 61, a first temperature monitor 62, a second humidity monitor 63, an electric push rod 64, a rotating table 65, a first sensing probe 66 and a second sensing probe 67, the dustproof casing 61 is fixedly installed at the center of the top end face of the waterproof bottom plate 1, the first temperature monitor 62 and the second humidity monitor 63 are fixedly installed on two sides of the interior of the dustproof casing 61 respectively, the electric push rod 64 is fixedly installed at the center of the top end face of the dustproof casing 61, the rotating table 65 is connected and installed at one end of the top of the electric push rod 64, the first sensing probe 66 and the second sensing probe 67 are fixedly installed on two sides of the top end face of the rotating table 65 respectively, the first sensing probe 66 is electrically connected with the first temperature monitor 62, and the second sensing probe 67 is electrically connected with the second humidity monitor 63;

the environment-friendly assembly 7 comprises a storage battery 71, a photovoltaic generator body 72 and a photovoltaic plate 73, the storage battery 71 is fixedly arranged on one side of the top end face of the waterproof bottom plate 1, the photovoltaic generator body 72 is fixedly arranged on one side of the bottom end face of the protective top plate 4, the photovoltaic generator body 72 is connected with the storage battery 71 through a power transmission line, and the photovoltaic plate 73 is fixedly arranged on the top end face of the protective top plate 4;

the waterproof bottom plate 1 can be supported through the bearing support 8, so that the waterproof bottom plate 1 has a stable supporting structure, the device is powered through the environment-friendly assembly 7, when the electric cylinder 3 works, the piston rod is pushed to lift the lifting support 5, so that the lifting support 5 drives the protective top plate 4 to adjust the height, the monitoring assembly 6 can be well protected through the protective side plate 2, when the first temperature monitor 62 and the second humidity monitor 63 in the dustproof case 61 work, the temperature and the humidity in the environment can be monitored through the first induction probe 66 and the second induction probe 67 at the top of the rotating table 65, the heights of the first induction probe 66 and the second induction probe 67 can be adjusted through the electric push rod 64, the angles of the first induction probe 66 and the second induction probe 67 can be adjusted through the rotating table 65, photovoltaic power generation can be carried out at the top of the protective top plate 4 through the photovoltaic plate 73 and the photovoltaic generator body 72 at the bottom of the top plate 4, and electric energy can be stored in the storage battery 71, and the device can be conveniently used;

the climbing-free device comprises a tower ladder 01, a cross beam frame 02, a welding underframe 03, a transmission top wheel 04, a fixed seat 05, a transmission bottom wheel 06, a lifting steel cable 07, a lighting assembly 08 and a climbing-free assembly 09, wherein the cross beam frame 02 is fixedly installed on one side of the top end face and one side of the bottom end face of the tower ladder 01 through bolts respectively, the welding underframe 03 is fixedly installed on the outer side of the cross beam frame 02 on the top of the tower ladder 01 through bolts, the fixed seat 05 is fixedly installed at one end of the bottom of the tower ladder 01, transmission end covers are fixedly installed on one side of the cross beam frame 02, the transmission top wheel 04 is installed between the transmission end covers on one side of the top of the tower ladder 01, the transmission bottom wheel 06 is installed between the transmission end covers on one side of the bottom of the tower ladder 01, the lifting steel cable 07 is connected between the transmission bottom wheel 06 and the transmission top wheel 04, the climbing-free assembly 09 is arranged on the outer side of the lifting steel cable 07, the climbing-free assembly 09 is positioned on the outer side of the tower ladder 01, and the other side of the end face of the tower ladder 01 is provided with the lighting assembly 08;

the climbing-free assembly 09 comprises a driving shell 091, a climbing-free device body 092, a weighing pedal 093, a motor base 094, a driving motor 095, a driving wheel 096, a first tensioning wheel 097 and a second tensioning wheel 098, wherein the driving shell 091 is arranged on one side of the lifting steel cable 07, the climbing-free device body 092 is fixedly arranged outside the driving shell 091, the weighing pedal 093 is fixedly arranged at one end of the climbing-free device body 092, a weight scale is arranged on the end surface of the weighing pedal 093, the motor base 094 is fixedly arranged at one end inside the driving shell 091, the driving motor 095 is fixedly arranged at one end of the motor base 094, one end of the driving motor 095 is connected and arranged with the driving wheel 096 through a driving shaft, the first tensioning wheel 097 and the second tensioning wheel 098 are respectively connected and arranged at the top and the bottom of the driving wheel 096 through rotating shafts, and the lifting steel cable 07 passes through the first tensioning wheel 097, the driving wheel 096 and the second tensioning wheel 098;

the lighting assembly 08 comprises an electric guide rail 081, two guide sliders 082, two linkage rods 083, a first lamp holder 084, a first lighting lamp 085, a second lamp holder 086 and a second lighting lamp 087, the two electric guide rails 081 are fixedly mounted in the centers of the two sides of the tower ladder 01 respectively, the guide sliders 082 are arranged outside the electric guide rails 081, the linkage rods 083 are fixedly mounted at one ends of the guide sliders 082, the first lamp holders 084 are fixedly mounted at one ends of the two linkage rods 083, the first lighting lamps 085 are fixedly mounted on the end surfaces of the two sides of the first lamp holder 084, the second lamp holders 086 are fixedly mounted on the two sides of one end of the first lamp holder 084, and the second lighting lamp 087 is fixedly mounted in the center of the end surface of the second lamp holder 086;

when the device is used, the cross beam frame 02 and the welding underframe 03 on one side of the top of the tower ladder stand 01, the cross beam frame 02 and the fixing seat 05 on one side of the bottom of the tower ladder stand 01 can enable two ends of the tower ladder stand 01 to have stable connecting structures, so that the device has a stable structure in the lifting process; the safety during lifting is improved; in the lifting process, the climbing-free component 09 rubs with the lifting steel cable 07, so that the lifting effect is achieved, the lifting steel cable 07 is driven between the transmission top wheel 04 and the transmission bottom wheel 06, and in the lifting process of the climbing-free component 09, the lighting effect is improved through the lighting component 08; when the driving motor 095 on one side of the motor base 094 works in the driving shell 091, the driving wheel 096 is driven to rotate through the driving shaft, and under the action of the first tension wheel 097 and the second tension wheel 098, the driving motor 095 can rub with the lifting steel cable 07, so that the driving shell 091 and the climbing-free device body 092 can be lifted, when an operator stands on the weighing pedal 093, the weight can be weighed through the weight scale on the weighing pedal 093, and the overload condition is avoided; in the process of lifting the driving shell 091 and the climbing-free device body 092, the electric guide rail 081 and the guide slide block 082 work, the guide slide block 082 moves on the outer side of the electric guide rail 081, the guide slide block 082 drives the first lamp holder 084 to lift through the linkage rod 083, and the first illuminating lamp 085 arranged on one side of the first lamp holder 084 and the second illuminating lamp 087 arranged on one side of the second lamp holder 086 can illuminate, so that the lighting effect of an operator can be improved, and the operation is convenient;

a. the quality of the whole machine product is proved to be qualified;

b. the quality of the part product is qualified;

c. the product type test proves;

d. installing a self-checking report;

the bearing bracket of the climbing-free device has no obvious visible cracks, deformation and corrosion; the ladder beam and the foot bar of the ladder have no defects of obvious deformation, missing parts, damage and the like; the ladder stand is connected with the tower barrel without obvious defects of looseness, part missing, damage and the like;

wherein, when one of the following condition appears in wire rope, wire rope should be scrapped:

b. more than 8 broken wires appear in the range of 30 times of the diameter of the steel wire rope;

c. the abrasion of the steel wire rope exceeds 7 percent of the nominal diameter of the steel wire rope;

1) The driving device detects: the driving device is effectively fixed, and the fixing bolt is not loosened, lost or rusted; the driving device has no abnormal sound when working; the no-load current of the driving motor is in accordance with the specified limit value, the cooling fan of the driving motor is effective, and the speed reducer has no oil leakage; the brake is normally closed, the brake is stable and reliable, the brake clearance meets the specified limit value, and the thickness of the brake friction disc meets the specified limit value; the driving wheel is smoothly matched with the steel wire rope, the driving wheel does not slip when running, the diameter ratio of the driving wheel to the steel wire rope is not less than 20 times, the diameter ratio of the winding diameter of the guide wheel to the diameter of the steel wire rope is not less than 16 times, and the driving wheel and the guide wheel anti-groove-falling device work effectively;

2) And (3) steel wire rope detection: the newly replaced steel wire rope should be qualified, and the nominal diameters of the working steel wire rope and the safety steel wire rope should not be less than 6mm; the suspension of the working steel wire rope and the suspension of the safety steel wire rope are independent from each other, the steel wire rope is provided with a tensioning device, is reliably fixed and is in a tensioning state, the tail end of the steel wire rope is firmly and reliably connected and fixed, and the steel wire rope, a cable, a platform and the like do not have interference;

4) Detecting the guide rail and the accessory device thereof: each guide rail is provided with at least 2 pressing plates which are fixed on the crawling ladder bracket, the guide rails are connected by adopting the guide plates, the joint of the guide rails is not misplaced, the bolts of the pressing plates for connecting the guide rails and the crawling ladder bracket are not loosened, corroded or lost, and the guide rails are not abnormally abraded or broken; the upper limiting plate and the lower limiting plate are firmly installed, the upper buffering device and the lower buffering device are firmly fixed and are not damaged, the platform speed reducing device is correctly and firmly installed, the top wheel assembly is firmly fixed and is not damaged and replaced, and the fixed pressing plate and the bolts are not rusted;

and step S4: the detection of the safety protection and protection device comprises the detection of an anti-falling protection device, an overload protection device, a limit protection device, a profile limit device, an emergency stop switch, a deceleration alarm device, a manual slide-down device, a buffer and a protection cover;

1) The anti-falling protection device detects: the anti-falling protection device independent of the working rope system is arranged on the car body, a user is required to arrange the anti-falling protection device independent of the anti-falling protection of the car body, the anti-falling protection device is reliable in work and free from sliding after locking, the anti-falling protection device cannot automatically reset in a locking state and is required to be used within a calibrated effective period, the calibrated effective period is not more than 1 year, and when the anti-falling device adopts an anti-falling sliding block mode, the anti-falling sliding block is required to have an anti-mounting reverse design;

wherein, the in-process that limit protection device detected, when setting up limit switch, inspection limit switch should accord with following requirement:

b. the limit switch and the limit switch should not share one trigger element;

5) Detecting a contour limiting device: for the car body provided with the contour limiting device, when the platform cover plate is not opened or runs and meets obstacles, the car body stops running immediately; the bottom and the top of the lift car are provided with contour limiting devices, the bottom of the lift car is limited by a contour without a dead point, and the lift car stops running when a barrier in a running area of the elevator touches the contour limiting devices in the running process of the lift car;

7) Detecting by a deceleration alarm device: when the car body passes through a tower flange and a platform cover plate, the car body should have the functions of automatic deceleration, automatic recovery of normal running speed after passing and matching with sound and light alarm;

step S5: detection of a control system; the method comprises the detection of a control mode, a control device and a remote controller;

d. the button of the button plate has reliable action and clear and accurate identification;

1) And (3) static load test detection: 125% rated load capacity is uniformly distributed on the vehicle body, and whether the following requirements are met is checked:

a. the main stressed component has no obvious cracks, permanent deformation and paint peeling; the connection looseness or damage does not occur at the connection part of the main components;

b. no other damage affecting performance and safety;

a. all mechanisms, parts and the like work normally;

b. the lock cannot be automatically reset in the locked state;

c. the locking distance of the anti-falling protection device is less than or equal to 200mm;

wherein the performance test comprises a running test and a lifting force test;

1) The running test comprises the following steps: the climbing assistor is used for running in the whole up-and-down process, the operation mechanism and the safety protection device are reliable and accurate in action, the mechanism is stable in action and normal in running, the specified functions can be realized, and main parts are not damaged and the joints are not loosened;

2) When the lifting force test is carried out, the power-assisted gears are respectively selected, and the lifting force of the climbing assistor is tested within the range of +/-10% of the corresponding gears.

Those not described in detail in this specification are well within the skill of the art.

Although the present invention has been described with reference to the above embodiments, it should be understood that the scope of the present invention is not limited thereto, and that various changes and modifications can be made by those skilled in the art without departing from the spirit and scope of the present invention.

Claims

1. A wind power tower climbing-free device advancing safety detection method is characterized by comprising the following steps;

the environment monitoring equipment comprises a waterproof bottom plate (1), a protective side plate (2), an electric cylinder (3), a protective top plate (4), a lifting support (5), a monitoring component (6), an environment-friendly component (7) and a bearing support (8), wherein the protective side plate (2) is fixedly mounted at the edge position of the top end face of the waterproof bottom plate (1), the electric cylinder (3) is fixedly mounted on two sides of the top end face of the waterproof bottom plate (1) through screws, the lifting support (5) is connected and mounted at one end of the top of the electric cylinder (3) through a piston rod, the protective top plate (4) is fixedly mounted at one end of the top of the lifting support (5), the environment-friendly component (7) is arranged on the top end face of the protective top plate (4), the monitoring component (6) is fixedly mounted in the center of the top end face of the waterproof bottom plate (1), and the bearing support (8) is fixedly mounted around the bottom end face of the waterproof bottom plate (1);

the monitoring assembly (6) comprises a dustproof casing (61), a first temperature monitor (62), a second humidity monitor (63), an electric push rod (64), a rotating table (65), a first sensing probe (66) and a second sensing probe (67), wherein the dustproof casing (61) is fixedly installed in the center of the top end face of the waterproof bottom plate (1), the first temperature monitor (62) and the second humidity monitor (63) are respectively and fixedly installed on two inner sides of the dustproof casing (61), the electric push rod (64) is fixedly installed in the center of the top end face of the dustproof casing (61), one end of the top of the electric push rod (64) is connected with the rotating table (65), a first sensing probe (66) and a second sensing probe (67) are respectively and fixedly installed on two sides of the top end face of the rotating table (65), the first sensing probe (66) is electrically connected with the first temperature monitor (62), and the second sensing probe (67) is electrically connected with the second humidity monitor (63);

the environment-friendly assembly (7) comprises a storage battery (71), a photovoltaic generator body (72) and a photovoltaic plate (73), the storage battery (71) is fixedly installed on one side of the top end face of the waterproof bottom plate (1), the photovoltaic generator body (72) is fixedly installed on one side of the bottom end face of the protective top plate (4), the photovoltaic generator body (72) is connected with the storage battery (71) through a power transmission line, and the photovoltaic plate (73) is fixedly installed on the top end face of the protective top plate (4);

a. the quality of the whole machine product is proved to be qualified;

b. the quality of the part product is qualified;

c. the product type test proves;

d. installing a self-checking report;

the bearing bracket of the climbing-free device has no obvious visible cracks, deformation and corrosion; the ladder beam and the foot stick of the ladder are free from defects; the ladder stand is connected with the tower barrel without defects;

2) And (3) steel wire rope detection: the newly replaced steel wire rope should be qualified, and the nominal diameters of the working steel wire rope and the safety steel wire rope should not be less than 6mm; the suspension of the working steel wire rope and the suspension of the safety steel wire rope are independent from each other, the steel wire rope is provided with a tensioning device, is reliably fixed and is in a tensioning state, the tail end of the steel wire rope is firmly and reliably connected and fixed, and the steel wire rope, a cable and a platform do not have interference;

1) And (3) grounding detection: the electric leakage protection device is arranged on the TT system, the grounding resistance is not more than 4 omega, exposed conductive parts of all electrical equipment, wire pipes and wire grooves are reliably connected with the protection line PE except for safe voltage of the electrical system;

b. no other damage affecting performance and safety;

a. all mechanisms and parts work normally;

b. the lock cannot be automatically reset in the locked state;

2. The wind tower crawling-free running safety detection method according to claim 1, wherein in the step S1, the field environmental conditions basically require: the power supply of the hoisting device is three-phase alternating current 380V or alternating current 220V, the frequency is 50Hz/60Hz, and the voltage fluctuation of the power supply system at the access position of the man-carrying hoisting device feeder line should not exceed +/-5% of the rated voltage;

3. The wind tower crawling-free running safety detection method according to claim 1, wherein in the step S2, the steel wire rope should be scrapped when one of the following conditions occurs:

a. cage-like distortion, rope core extrusion, kinking, partial flattening, bending and strand breaking occur;

4. The wind tower crawling-free device traveling safety detection method according to claim 1, wherein in the step S4, when an upper limit switch is set in the detection process of the limit protection device, the check limit switch meets the following requirements:

a. a limit switch is arranged at the uppermost end of the stroke, and the power supply can be cut off before the lift car is contacted with other components, so that the lift car stops;

b. the limit switch and the limit switch should not share one trigger element;

5. The wind turbine tower crawler-free traveling safety detection method according to claim 1, wherein in the step S9, the performance test includes a running test and a lifting force test;

6. The climb-free safe wind tower advancing detection method according to claim 1, the climbing-free device comprises a tower ladder (01), a cross beam frame (02), a welding underframe (03), a transmission top wheel (04), a fixed seat (05), a transmission bottom wheel (06), a lifting steel cable (07), a lighting assembly (08) and a climbing-free assembly (09), a cross beam frame (02) is fixedly arranged on one side of the top end face and one side of the bottom end face of the tower ladder (01) through bolts respectively, the outer side of a cross beam frame (02) at the top of the tower ladder (01) is fixedly provided with a welding underframe (03) through bolts, a fixed seat (05) is fixedly arranged at one end of the bottom of the tower ladder (01), one side of the cross beam frame (02) is fixedly provided with a transmission end cover, a transmission top wheel (04) is arranged between the transmission end covers at one side of the top of the tower ladder (01), a transmission bottom wheel (06) is arranged between the transmission end covers at one side of the bottom of the tower ladder (01), a lifting steel cable (07) is connected and installed between the transmission bottom wheel (06) and the transmission top wheel (04), the outside of the lifting steel cable (07) is provided with a climbing-free component (09), and the climbing-free component (09) is positioned at the outer side of the tower ladder stand (01), and a lighting assembly (08) is installed on the other side of the end face of the tower ladder stand (01).

7. The wind tower crawler traveling safety detection method according to claim 6, wherein the crawler-free assembly (09) comprises a driving shell (091), a crawler-free body (092), a weighing pedal (093), a motor base (094), a driving motor (095), a driving wheel (096), a first tension wheel (097) and a second tension wheel (098), the driving shell (091) is arranged on one side of the lifting steel cable (07), the crawler-free body (092) is fixedly mounted on the outside of the driving shell (091), the weighing pedal (093) is fixedly mounted at one end of the crawler-free body (092), a weight scale is mounted on the end face of the weighing pedal (093), the motor base (094) is fixedly mounted at one end of the inside of the driving shell (091), the driving motor (095) is fixedly mounted at one end of the driving motor (095), a driving shaft is connected with the driving wheel (096) through the driving shaft, the top of the driving wheel (096) is connected with the second tension wheel (097) through the second tension wheel (098), and the second tension wheel (098), respectively.

8. The wind power tower crawler-free traveling safety detection method according to claim 6, wherein the lighting assembly (08) comprises an electric guide rail (081), a guide slider (082), linkage rods (083), a first lamp holder (084), a first lighting lamp (085), a second lamp holder (086) and a second lighting lamp (087), the two electric guide rails (081) are fixedly installed in the centers of the two sides of the ladder (01), the guide slider (082) is arranged outside the electric guide rail (081), the linkage rods (083) are fixedly installed at one end of the guide slider (082), the first lamp holder (084) is fixedly installed at one end of each of the two linkage rods (083), the first lighting lamp (085) is fixedly installed at both side end faces of the first lamp holder (084), the second lamp holder (086) is fixedly installed at both sides of one end of the first lamp holder (084), and the second lighting lamp (087) is fixedly installed at the center of the end face of the second lamp holder (086).