CN113715078A - Foaming material feeding unit with high-efficient preliminary treatment function - Google Patents
Foaming material feeding unit with high-efficient preliminary treatment function Download PDFInfo
- Publication number
- CN113715078A CN113715078A CN202111010195.4A CN202111010195A CN113715078A CN 113715078 A CN113715078 A CN 113715078A CN 202111010195 A CN202111010195 A CN 202111010195A CN 113715078 A CN113715078 A CN 113715078A
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- pipe
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- 239000000463 material Substances 0.000 title claims abstract description 140
- 238000005187 foaming Methods 0.000 title claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 238000004804 winding Methods 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 7
- 239000006261 foam material Substances 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004587 polysulfide sealant Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
- B26D1/185—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/04—Means for moving the cutting member into its operative position for cutting by fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/16—Feeding articles separated from piles; Feeding articles to machines by pusher, needles, friction, or like devices adapted to feed single articles along a surface or table
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The application discloses a foaming material feeding device with an efficient pretreatment function, which comprises a control unit, a conveying unit and a pretreatment unit, wherein the pretreatment unit comprises a material guide unit and a collecting unit; the conveying unit comprises a base station, a first mounting through groove and a second mounting through groove are formed in the base station, first conveying roller units are mounted in the first mounting through groove and the second mounting through groove, a cutting unit mounting plate is further mounted at the base station, and two cutting units are mounted at the cutting unit mounting plate; the material guide unit comprises a substrate, and a second conveying roller unit, a material cutting unit, a material pushing unit and a material receiving unit are mounted at the substrate. The application discloses material feeding unit can carry out the preliminary treatment to the material simultaneously at the in-process of pay-off.
Description
Technical Field
The application relates to the field of foaming materials, in particular to a foaming material feeding device with a high-efficiency pretreatment function.
Background
The products in the market such as foamed plastic, pearl wool, foamed rubber, water-swelling glue, polysulfide sealant and the like generally belong to foaming series products. Such as: PEF// EVA/EPDM/rubber-plastic closed-cell foam plastic and EPE pearl cotton/XPE polyethylene chemical crosslinking foaming/IXPE electron radiation crosslinking foaming and other series products. The foaming material has wide application, such as composite foaming waterproof board, foam packing box, foaming packing liner, EVA foaming taekwondo mat, foaming split floor mat, sealing rubber mat, etc. The foaming material can be made into various shapes, one of the main types is a sheet material, and the sheet material needs to be fed in the processing process so as to perform subsequent operations of slitting, embossing and the like, but both sides of the foamed sheet material are often irregular in leftover materials, and the conventional feeding device cannot be used for pretreatment and can only be used for single treatment by adding a plurality of treatment processes subsequently.
Disclosure of Invention
The purpose of the invention is as follows: the application aims at overcoming the defects of the prior art and providing the foaming material feeding device with the efficient pretreatment function.
The technical scheme is as follows: a foaming material feeding device with an efficient pretreatment function comprises a control unit, a conveying unit and two pretreatment units positioned on two sides of the conveying unit, wherein each pretreatment unit comprises a material guide unit and a collecting unit; the conveying unit comprises a base platform, a first installation through groove and a second installation through groove are formed in the base platform, first conveying roller units are arranged at the first installation through groove and the second installation through groove, each first conveying roller unit comprises a first driving mechanism, a row of first rotating rollers abutting against the upper surface of a foaming material and a row of first rotating rollers abutting against the lower surface of the foaming material, a cutting unit mounting plate is further arranged at the base platform and located between the first installation through groove and the second installation through groove, two cutting units are arranged at the cutting unit mounting plate and used for cutting off side materials of the foaming material, a guide roller is respectively arranged on each of two sides of the base platform and used for abutting and guiding the side materials; the material guiding unit comprises a substrate, a second conveying roller unit, a material cutting unit, a material pushing unit and a material receiving unit are mounted at the position of the substrate, the second conveying roller unit comprises a second driving mechanism and two rows of second rotating rollers, the side material is located between the two rows of second rotating rollers and is driven by the two rows of second rotating rollers in an abutting mode, the material cutting unit comprises a cutting knife rest, an air cylinder mounted at the cutting knife rest and a lifting cutting knife driven by the air cylinder, the material pushing unit comprises a material pushing air cylinder mounted at the position of the substrate and a material pushing plate driven by the material pushing air cylinder, and the material receiving unit comprises a material receiving hopper fixedly connected with the substrate and a first material receiving channel pipe connected with the material receiving hopper; the collecting unit comprises a collecting bag part and a second discharging channel pipe, the first discharging channel pipe is inserted into the second discharging channel pipe, and cut strip-shaped side materials can fall from the material receiving hopper and fall into the collecting bag through the first discharging channel pipe and the second discharging channel pipe.
Further, the first blanking channel pipe is hollow and cuboid; the second blanking channel pipe comprises a vertical pipe part, a horizontal pipe part and an arc pipe part for connecting the vertical pipe part and the horizontal pipe part, the vertical pipe part is inserted by the first blanking channel pipe, and the horizontal pipe part and the vertical pipe part are both hollow cuboids; the horizontal pipe part is fixedly connected with a lifting plate, the collecting unit comprises a bottom plate, the collecting bag is positioned at the bottom plate, a mounting frame is fixed at the bottom plate, a screw rod and a polished rod are mounted at the mounting frame, a motor for driving the screw rod is arranged at the screw rod, and the lifting plate is provided with a threaded hole through which the screw rod passes and a smooth hole through which the polished rod passes; the second blanking channel pipe is fixedly connected with a connecting frame, the connecting frame comprises a cross rod, and the cross rod is connected with the top end of the collecting bag.
First unloading passageway pipe is fixed height, and second unloading passageway pipe can be along with the lifter plate goes up and down to drive the rectangle frame simultaneously and go up and down, thereby can slowly rise the sack of collecting the bag, thereby make the blanking of side edge material more regular.
Furthermore, two mounting racks are arranged and are positioned on two sides of the second blanking channel pipe; each mounting rack is provided with a screw rod and a polished rod; the connecting frame has two.
Thereby the rising of the lifting plate is more stable and reliable.
Further, the collecting bag comprises a bag body and a rectangular frame fixedly connected with the top of the bag body, two L-shaped plates are arranged on the rectangular frame, and a locking knob is arranged on each L-shaped plate; the two L-shaped plates correspond to the two cross rods one by one, and the cross rods can be inserted between the L-shaped plates and the rectangular frame and are locked by the locking knobs; the bag body is in a corrugated pipe shape cuboid shape.
So that the operator can fixedly connect the cross bar and the rectangular frame conveniently.
Furthermore, the arc-shaped pipe part is connected with a plurality of horizontal air blowing pipes, and each horizontal air blowing pipe is connected with an air pump; and an air pump connecting frame is further fixed at the second discharging channel pipe and is fixedly connected with all air pumps.
So that a plurality of horizontal air outlet pipes can help to assist in discharging.
Further, the cutting unit comprises a cutting motor and a circular cutting knife driven by the cutting motor.
Furthermore, the base platform department has two bar through-holes, two bar through-holes and two circular cutting knife one-to-one, the bar through-hole is used for holding circular cutting knife's bottom.
Further, the pretreatment unit still includes the cleaning unit, the cleaning unit includes the cleaning unit mounting bracket, installs in the winding reel and the drive of cleaning unit mounting bracket department the winding reel actuating mechanism of winding reel, winding reel department is convoluteed there is the bottom to insert the intraductal winding cloth unit of first unloading passageway, winding cloth unit includes a plurality of columniform counterweight rods that are parallel to each other, connects through flexible cloth between two adjacent counterweight rods.
Further, the cleaning unit mounting frame comprises two vertical mounting plates fixed at the bottom plate, and the winding drum is mounted between the two vertical mounting plates; the base station is provided with a plurality of first supporting legs; the base plate is fixedly connected with the bottom plate through a plurality of second supporting legs.
Further, a wedge-shaped plate is fixed at the bottom end of the front surface of the material pushing plate, a rectangular groove is formed in the base plate, the material pushing plate is located in the rectangular groove, a strip-shaped through groove communicated with the rectangular groove and the front surface of the base plate is further formed in the base plate, and the wedge-shaped plate can be inserted into the strip-shaped through groove; the material pushing plate can push the cut side materials in the rectangular groove into the material receiving hopper.
Further, the discharge end of the horizontal pipe part is provided with a light emitter and a light receiver for counting.
Therefore, one side material can be calculated during blanking every time, and whether the device works normally or not is judged. Theoretically, each cutting operation can be increased by one counting, if not, the situation that the material is jammed is indicated, the airflow force of the horizontal blowing pipe needs to be increased, or manual maintenance is needed.
Further, the rectangular frame and the bag body are fixedly connected through a clip; or the rectangular frame and the bag body are connected through hooks. As long as the rectangular frame can drive the top end of the bag body to move upwards.
Has the advantages that: the utility model provides a material feeding unit can carry out the pay-off to the flaky expanded material of big length to downstream transported substance material for the processing of low reaches to the material, and can cut material car both sides when transporting the material, and collect the side rim charge after the cutting, thereby the expanded material who carries downstream is the regular material through the cutting of both sides, thereby realizes the preliminary treatment to expanded material, thereby simplifies the manufacturing procedure in low reaches.
Drawings
FIG. 1 is a schematic view of a first perspective of a feeding device;
FIG. 2 is an enlarged view of area A;
FIG. 3 is a second perspective view of the feeding device;
FIG. 4 is an enlarged view of area B;
FIG. 5 is a schematic view of a third perspective of the feeding device;
FIG. 6 is an enlarged view of area C;
FIG. 7 is a fourth perspective view of the feeding device;
fig. 8 is an enlarged view of region D.
Detailed Description
Reference numerals: 1, a base station; 1.1, 1.2 a first conveyor roller unit; 1.3 cutting the unit mounting plate; 1.4 a circular cutter; 1.5 guide rollers; 2.1 a substrate; 2.2 a second rotating roller unit; 2.3 pushing plates; 2.3.1 wedge-shaped plate; 2.4 a material pushing cylinder; 2.5 strip-shaped through grooves; 2.6 receiving hoppers; 2.7 first blanking passage pipe; 2.8 lifting and lowering the cutter; 3.1 erecting a mounting plate; 3.2 winding the bobbin; 3.3 winding the cloth unit; 3.3.1 counterweight rod; 3.3.2 flexible cloth; 4, a bottom plate; 4.1 bag body; 4.2 a rectangular frame; 4.3L-shaped plates; 4.4 locking the knob; 5.1 a second blanking channel pipe; 5.2 connecting frames; 5.3, mounting a frame; 5.4, a screw rod; 5.5 a polish rod; 5.6 air pump; 5.7 horizontal gas blowing pipes; 5.8 air pump connecting rack; 5.9 lifting plates; 10 a foamed material; 10.1 side offal.
The following is described in detail with reference to FIGS. 1-8: a foaming material feeding device with an efficient pretreatment function comprises a control unit, a conveying unit and two pretreatment units positioned on two sides of the conveying unit, wherein each pretreatment unit comprises a material guide unit and a collecting unit; the conveying unit comprises a base platform 1, a first installation through groove and a second installation through groove are formed in the base platform 1, first conveying roller units 1.1 and 1.2 are installed at the first installation through groove and the second installation through groove, each first conveying roller unit 1.1 and 1.2 comprises a first driving mechanism, a row of first rotating rollers abutting against the upper surface of a foaming material and a row of first rotating rollers abutting against the lower surface of the foaming material, a cutting unit mounting plate 1.3 is further installed at the base platform, the cutting unit mounting plate 1.3 is located between the first installation through groove and the second installation through groove, two cutting units are installed at the cutting unit mounting plate 1.3 and used for cutting off side materials 10.1 of the foaming material 10, a guide roller 1.5 is installed on each of two sides of the base platform 1, and the guide roller 1.5 is used for guiding the side materials 10.1 to abut against; the material guiding unit comprises a substrate 2.1, a second conveying roller unit 2.2, a cutting unit, a pushing unit and a material receiving unit are mounted at the position of the substrate 2.1, the second conveying roller unit comprises a second driving mechanism and two rows of second rotating rollers, the side edge material 10.1 is positioned between the two rows of second rotating rollers and is driven by the two rows of second rotating rollers in an abutting mode, the cutting unit comprises a cutting knife rest, an air cylinder mounted at the cutting knife rest and a lifting cutting knife 2.8 driven by the air cylinder, the pushing unit comprises a pushing air cylinder 2.4 mounted at the position of the substrate 2.1 and a material pushing plate 2.3 driven by the pushing air cylinder 2.4, and the material receiving unit comprises a material receiving hopper 2.6 fixedly connected with the substrate 2.1 and a first material receiving channel pipe 2.7 connected with the material receiving hopper 2.6; the collecting unit comprises a collecting bag part and a second discharging channel pipe 5.1, wherein the first discharging channel pipe 2.7 is inserted into the second discharging channel pipe 5.1, and the cut strip-shaped side edge materials 10.1 can fall from the material receiving hopper 2.6 and fall into the collecting bag through the first discharging channel pipe 2.7 and the second discharging channel pipe 5.1.
The first blanking channel pipe 2.7 is hollow and cuboid; the second blanking channel pipe 5.1 comprises a vertical pipe part, a horizontal pipe part and an arc pipe part connecting the vertical pipe part and the horizontal pipe part, the vertical pipe part is inserted by the first blanking channel pipe 2.7, and the horizontal pipe part and the vertical pipe part are both hollow cuboids; the horizontal pipe part is fixedly connected with a lifting plate 5.9, the collecting unit comprises a bottom plate 4, the collecting bag is positioned at the bottom plate 4, a mounting frame 5.3 is fixed at the bottom plate 4, a screw rod 5.4 and a polished rod 5.5 are installed at the mounting frame 5.3, a motor for driving the screw rod 5.4 is arranged at the screw rod 5.4, and the lifting plate 5.9 is provided with a threaded hole through which the screw rod 5.4 passes and a smooth hole through which the polished rod 5.5 passes; the second blanking channel pipe 5.1 is fixedly connected with a connecting frame 5.2, the connecting frame 5.2 comprises a cross rod, and the cross rod is connected with the top end of the collecting bag.
Two mounting racks 5.3 are arranged and are positioned at two sides of the second blanking channel pipe 5.1; each mounting frame 5.3 is provided with a screw rod 5.4 and a polished rod 5.5; there are two of said connecting frames 5.2. The collecting bag comprises a bag body 4.1 and a rectangular frame 4.2 fixedly connected with the top of the bag body 4.1, two L-shaped plates 4.3 are arranged at the position of the rectangular frame 4.2, and a locking knob 4.4 is arranged at the position of each L-shaped plate 4.3; the two L-shaped plates 4.3 correspond to the two cross bars one by one, and the cross bars can be inserted between the L-shaped plates 4.3 and the rectangular frame 4.2 and are locked by the locking knobs 4.4; the pouch body 4.1 is a bellows-like rectangular parallelepiped. The arc-shaped pipe part is connected with a plurality of horizontal air blowing pipes 5.7, and each horizontal air blowing pipe 5.7 is connected with an air pump 5.6; an air pump connecting frame 5.8 is further fixed at the pipe position of the second blanking channel 5.1, and the air pump connecting frame 5.8 is fixedly connected with all the air pumps 5.6. The cutting unit comprises a cutting motor and a circular cutting knife 1.4 driven by the cutting motor.
In addition, in order to better realize material pushing, a scheme is designed, wherein a wedge-shaped plate 2.3.1 is fixed at the bottom end of the front surface of the material pushing plate 2.3, a rectangular groove is formed in the position of the base plate 2.1, the material pushing plate is positioned in the rectangular groove, a strip-shaped through groove 2.5 communicating the rectangular groove and the front surface of the base plate is further formed in the position of the base plate, and the wedge-shaped plate 2.3.1 can be inserted into the strip-shaped through groove 2.5; the material pushing plate 2.3 can push the cut side materials in the rectangular groove 10.1 into the material receiving hopper 2.6. The side edge material 10.1 is after the cutting of lift cutting knife 2.8, continues to be promoted by the side edge material 10.1 in back and moves forward, sets up the recess to thereby the edge of recess and scraping wings 2.3 are in fact spacing to the both sides of side edge material 10.1, thereby make the removal of side edge material 10.1 more stable. And when pushing materials, the wedge-shaped block 2.3.1 is arranged at the position of the pushing plate 2.3, so that the wedge-shaped block 2.3.1 can scoop up the side edge material 10.1 (the wedge-shaped block 2.3.1 can be inserted into the strip-shaped through groove 2.5, thereby increasing the maximum movable stroke of the pushing plate 2.3), and the cut side edge material 10.1 is discharged into the material receiving hopper 2.6.
In addition, in order to avoid the phenomenon that a plurality of side materials are jammed in the first and second blanking channel pipes sometimes and cannot be blanked normally, the cleaning unit can be used for cleaning.
The pretreatment unit still includes the cleaning unit, the cleaning unit includes the cleaning unit mounting bracket, installs in the winding reel 3.2 and the drive of cleaning unit mounting bracket department the winding reel actuating mechanism of winding reel, winding reel 3.2 department is convoluteed there is the bottom to insert winding cloth unit 3.3 in the first unloading passageway pipe, winding cloth unit 3.3 includes a plurality of columniform counterweight rods 3.3.1 that are parallel to each other, connects through flexible cloth 3.3.2 between two adjacent counterweight rods 3.3.1. The cleaning unit mounting frame comprises two vertical mounting plates 3.1 fixed at the bottom plate, and the winding drum 3.2 is mounted between the two vertical mounting plates 3.1; the base station 1 is provided with a plurality of first supporting legs; the base plate 2.1 is fixedly connected with the bottom plate 4 by a plurality of second support legs. The discharge end of the horizontal pipe part is provided with a light emitter and a light receiver for counting.
During specific cleaning, as shown in the figure, the winding drum can rotate, thereby the weight lever of bottommost descends to in receiving the material hopper, and can continue to descend, thereby because the weight of weight lever is heavier, thereby when a plurality of weight levers descend to first, two unloading channel pipe departments, can force the side rim charge that inside was blocked up to extrude in the collection bag.
As shown in fig. 1, during the feeding process for the foam, the foam is cut at the position of the circular cutter, so that the side margins at the two sides are guided to the material guiding unit by the guide rollers, and the structured foam body in the middle is continuously fed downstream at the downstream first rotating roller unit. The side materials pass through the second conveying roller unit and are cut in proper length, then the side materials are pushed into the material receiving hopper by the material pushing unit, and then the side materials pass through the first blanking channel pipe, so that the second blanking channel pipe is blanked into the collecting bag (the horizontal blowing pipe can be used for blowing for assisting, and the strength of air flow can be periodically controlled, so that the distance position of discharging of the side materials can be roughly controlled, and therefore the side materials are more uniformly distributed in the collecting bag). After the collecting bag is fully collected, a new collecting bag is replaced, so that the foaming material is conveyed, namely the conveying of the material is realized, the pretreatment of the foaming material is realized, the collection of the side materials is realized, a plurality of functions are realized, and the treatment of the foaming material is more efficient.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the invention as defined in the following claims.
Claims (10)
1. A foaming material feeding device with an efficient pretreatment function is characterized by comprising a control unit, a conveying unit and two pretreatment units positioned on two sides of the conveying unit, wherein each pretreatment unit comprises a material guide unit and a collecting unit; the conveying unit comprises a base platform, a first installation through groove and a second installation through groove are formed in the base platform, first conveying roller units are arranged at the first installation through groove and the second installation through groove, each first conveying roller unit comprises a first driving mechanism, a row of first rotating rollers abutting against the upper surface of a foaming material and a row of first rotating rollers abutting against the lower surface of the foaming material, a cutting unit mounting plate is further arranged at the base platform and located between the first installation through groove and the second installation through groove, two cutting units are arranged at the cutting unit mounting plate and used for cutting off side materials of the foaming material, a guide roller is respectively arranged on each of two sides of the base platform and used for abutting and guiding the side materials; the material guiding unit comprises a substrate, a second conveying roller unit, a material cutting unit, a material pushing unit and a material receiving unit are mounted at the position of the substrate, the second conveying roller unit comprises a second driving mechanism and two rows of second rotating rollers, the side material is located between the two rows of second rotating rollers and is driven by the two rows of second rotating rollers in an abutting mode, the material cutting unit comprises a cutting knife rest, an air cylinder mounted at the cutting knife rest and a lifting cutting knife driven by the air cylinder, the material pushing unit comprises a material pushing air cylinder mounted at the position of the substrate and a material pushing plate driven by the material pushing air cylinder, and the material receiving unit comprises a material receiving hopper fixedly connected with the substrate and a first material receiving channel pipe connected with the material receiving hopper; the collecting unit comprises a collecting bag part and a second discharging channel pipe, the first discharging channel pipe is inserted into the second discharging channel pipe, and cut strip-shaped side materials can fall from the material receiving hopper and fall into the collecting bag through the first discharging channel pipe and the second discharging channel pipe.
2. The foam material feeding device with high efficiency pretreatment function according to claim 1, wherein said first blanking passage pipe is hollow rectangular parallelepiped; the second blanking channel pipe comprises a vertical pipe part, a horizontal pipe part and an arc pipe part for connecting the vertical pipe part and the horizontal pipe part, the vertical pipe part is inserted by the first blanking channel pipe, and the horizontal pipe part and the vertical pipe part are both hollow cuboids; the horizontal pipe part is fixedly connected with a lifting plate, the collecting unit comprises a bottom plate, the collecting bag is positioned at the bottom plate, a mounting frame is fixed at the bottom plate, a screw rod and a polished rod are mounted at the mounting frame, a motor for driving the screw rod is arranged at the screw rod, and the lifting plate is provided with a threaded hole through which the screw rod passes and a smooth hole through which the polished rod passes; the second blanking channel pipe is fixedly connected with a connecting frame, the connecting frame comprises a cross rod, and the cross rod is connected with the top end of the collecting bag.
3. The feeding device for the foaming material with the high-efficiency pretreatment function as claimed in claim 2, wherein the number of the mounting frames is two, and the two mounting frames are positioned at two sides of the second blanking channel pipe; each mounting rack is provided with a screw rod and a polished rod; the connecting frame has two.
4. The feeding device for the foaming material with the efficient pretreatment function as claimed in claim 3, wherein the collecting bag comprises a bag body and a rectangular frame fixedly connected with the top of the bag body, two L-shaped plates are arranged at the rectangular frame, and a locking knob is arranged at the L-shaped plate; the two L-shaped plates correspond to the two cross rods one by one, and the cross rods can be inserted between the L-shaped plates and the rectangular frame and are locked by the locking knobs; the bag body is in a corrugated pipe shape cuboid shape.
5. The feeding device for the foaming material with the efficient pretreatment function as claimed in claim 2, wherein a plurality of horizontal blowing pipes are connected to the arc-shaped pipe part, and each horizontal blowing pipe is connected with an air pump; and an air pump connecting frame is further fixed at the second discharging channel pipe and is fixedly connected with all air pumps.
6. The foam feeding device with high efficiency pretreatment function according to claim 1, wherein the cutting unit comprises a cutting motor and a circular cutting knife driven by the cutting motor.
7. The foam material feeding device with the efficient pretreatment function according to claim 1, wherein the pretreatment unit further comprises a cleaning unit, the cleaning unit comprises a cleaning unit mounting frame, a winding drum mounted at the cleaning unit mounting frame, and a winding drum driving mechanism for driving the winding drum, a winding cloth unit with a bottom end capable of being inserted into the first blanking channel pipe is wound at the winding drum, the winding cloth unit comprises a plurality of mutually parallel cylindrical weight rods, and two adjacent weight rods are connected through a flexible cloth.
8. The feeding device for the foaming material with the efficient pretreatment function as claimed in claim 7, wherein the cleaning unit mounting frame comprises two vertical mounting plates fixed at the bottom plate, and the winding drum is mounted between the two vertical mounting plates; the base station is provided with a plurality of first supporting legs; the base plate is fixedly connected with the bottom plate through a plurality of second supporting legs.
9. The feeding device for the foaming material with the efficient pretreatment function as claimed in claim 1, wherein a wedge-shaped plate is fixed at the bottom end of the front surface of the material pushing plate, a rectangular groove is formed at the base plate, the material pushing plate is positioned in the rectangular groove, a strip-shaped through groove communicating the rectangular groove and the front surface of the base plate is further formed at the base plate, and the wedge-shaped plate can be inserted into the strip-shaped through groove; the material pushing plate can push the cut side materials in the rectangular groove into the material receiving hopper.
10. The foam feeding device with high efficiency pretreatment function according to claim 1, characterized in that the discharge end of the horizontal tube part is provided with a light emitter and a light receiver for counting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111010195.4A CN113715078B (en) | 2021-08-31 | 2021-08-31 | Foaming material feeding unit with high-efficient preliminary treatment function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111010195.4A CN113715078B (en) | 2021-08-31 | 2021-08-31 | Foaming material feeding unit with high-efficient preliminary treatment function |
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| CN113715078B CN113715078B (en) | 2022-08-09 |
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| CN113715078B (en) | 2022-08-09 |
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