CN113714004A - Distribution network health ring automatic paint spraying device and using method thereof - Google Patents
Distribution network health ring automatic paint spraying device and using method thereof Download PDFInfo
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- CN113714004A CN113714004A CN202111111378.5A CN202111111378A CN113714004A CN 113714004 A CN113714004 A CN 113714004A CN 202111111378 A CN202111111378 A CN 202111111378A CN 113714004 A CN113714004 A CN 113714004A
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- paint spraying
- character
- coding
- distribution network
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses an automatic paint spraying device for a distribution network security ring and a using method thereof, wherein the automatic paint spraying device for the distribution network security ring comprises a box body, a carving part, a paint spraying part, a coding part and a clamping plate are arranged in the box body, a first opening for conveying raw materials is arranged on the box body, a conveying part is arranged between the paint spraying part and the carving part, a character template is conveyed into a character clamping groove of the clamping plate by the conveying part, the coding part is rotatably arranged in the box body, a plurality of hollowed-out numbers are annularly arranged on the coding part, a digital clamping groove is arranged on the clamping plate corresponding to the coding part, the coding part rotates to enable different hollowed-out numbers to face the digital clamping groove, the character clamping groove and the digital clamping groove are both communicated with the outside of the box body, and the paint spraying part is movably arranged in the box body so as to spray paint the character template in the character clamping groove and the hollowed-out numbers in the digital clamping groove. The device is simple in structure, can be used for manufacturing the character template, and sprays paint on the character template and the hollow-out numbers to maintain the information of the health ring.
Description
Technical Field
The invention relates to the technical field of power facility maintenance, in particular to an automatic paint spraying device for a distribution network security ring and a using method thereof.
Background
The distribution network power facility health ring is an important distribution network facility for ensuring the safety of people and equipment. The safety ring needs to be greatly generated due to aging of the safety ring or naming and replacement of equipment facilities, the conventional metal safety ring is long in manufacturing period, high in manufacturing cost and troublesome in installation process, and the requirement for quick installation and replacement of the safety ring cannot be met.
The safety ring is changed due to the addition or reduction of equipment, only a few numbers or a few characters are needed for changing the safety ring in the same area, the safety ring needs to be manufactured in a large scale or printed during replacement, resource waste is easily caused, and the cost for replacing or installing the safety ring is increased.
The existing portable health ring is characterized in that after a health ring template is manufactured, when the health ring is required to be maintained, the health ring template is carried to a spraying area for direct spraying, and one health ring template is difficult to be commonly used on different health rings, so that the maintenance is inconvenient; the printed and pasted health ring is easy to fall off and discolor under the influence of wind, wind and sunshine, and is not beneficial to field safety management.
Disclosure of Invention
One object of an embodiment of the present invention is to: the utility model provides a join in marriage net security and strong automatic paint spraying apparatus of ring which simple structure has sculpture function and the function of spraying paint, can satisfy the maintenance demand of different security and strong rings.
Another object of an embodiment of the present invention is to: the use method of the automatic paint spraying device for the distribution network security ring is simple to operate and capable of quickly maintaining information of the security ring.
In order to achieve the purpose, the embodiment of the invention adopts the following technical scheme:
the first aspect provides an automatic paint spraying device for a distribution network security ring, which comprises a box body, wherein a carving area and a spraying area are arranged in the box body, a carving part is arranged in the carving area, a first opening for conveying raw materials is arranged on the box body, the carving part is used for carving a character template with specified hollow characters on the raw materials conveyed by the first opening, a paint spraying part, a coding part and a clamping plate are arranged in the spraying area, a transmission part is arranged between the paint spraying part and the carving part and used for conveying the character template into a character clamping groove of the clamping plate, the coding part is rotatably arranged in the box body, a plurality of hollow numbers are annularly arranged on the coding part, a digital clamping groove is arranged on the clamping plate corresponding to the coding part, the coding part rotates to enable different hollow numbers to be just opposite to the digital clamping groove, the characters draw-in groove with the digital draw-in groove all with the box body communicates outward, the part that sprays paint removes to set up in the box body, in order to right in the characters draw-in groove the characters template with the digital draw-in groove the fretwork digit sprays paint, carve the part that sprays paint the code part with the transfer unit all is connected with the controller electricity.
As join in marriage a preferred scheme of net ann jian ring automatic paint spraying apparatus, the sculpture part includes laser sculpture head and sculpture seat, the sculpture seat be close to with first opening, be provided with on the sculpture seat just right the district is deposited to the fretwork of laser sculpture head, the fretwork deposit the district with be provided with running roller conveying mechanism between the first opening, running roller conveying mechanism be used for with raw and other materials are carried extremely the district is deposited to the fretwork.
As join in marriage net ann jian encircles automatic paint spraying apparatus's an preferred scheme, the district is deposited to the fretwork is kept away from the baffle that running roller conveying mechanism one side set up, the baffle can block raw and other materials avoid raw and other materials drop the district is deposited to the fretwork.
As join in marriage net health ring automatic paint spraying apparatus's an optimal scheme, transfer unit includes sucking disc and triaxial moving mechanism, the sucking disc with triaxial moving mechanism connects, triaxial moving mechanism can drive the sucking disc is along X, Y, Z triaxial removal, the sucking disc is used for adsorbing the characters template.
As join in marriage a preferred scheme of net ann jian ring automatic paint spraying apparatus, the part of spraying paint includes first part of spraying paint and second part of spraying paint, first part of spraying paint with the second part of spraying paint is driven by two actuating mechanism respectively, first part of spraying paint and second part of spraying paint just respectively in the characters draw-in groove the characters template with the digit draw-in groove fretwork digit sprays paint.
Conduct join in marriage automatic paint spraying apparatus of net ann jian ring preferred scheme, the code part includes coding strip and rotating part, the coding strip adopts flexible material, rotating part includes a plurality of pivots, the pivot spacer ring is established in the coding strip, it is a plurality of the pivot is rotated so that along same direction the coding strip rotates along same direction, just the pivot makes just right digital card groove fretwork digit with the top surface of cardboard is parallel, the second part of spraying paint can move to in the coding strip, just right digital card groove fretwork digit sprays paint.
As a preferred scheme of the automatic paint spraying device for the distribution network security ring, the coding strip further comprises a closed area, a plurality of hollow-out numbers and the closed area are arranged on the coding strip at intervals, and when the digital clamping groove does not need paint spraying, the coding strip rotates to enable the closed area to be over against the digital clamping groove.
As join in marriage net ann jian encircles automatic paint spraying apparatus's an preferred scheme, the cardboard interval is provided with a plurality ofly the characters draw-in groove, the interval is equipped with the fixed part in the characters draw-in groove, the one end circumference of fixed part is equipped with the recess, the one end that the fixed part was kept away from the characters draw-in groove is followed the recess expands gradually, the characters template corresponds the fixed part is equipped with the trompil, works as the characters draw-in groove is just right the characters template, the transfer unit gently presses the characters template makes the trompil can pass the fixed part card is in on the recess.
As an optimal scheme of the automatic paint spraying device for the distribution network security ring, the clamping plate is provided with a hollowed-out character pattern, and the general information of the character pattern security ring can be suitable for all the security rings.
In a second aspect, the use method of the automatic paint spraying device for the distribution network security ring comprises the following steps of;
step S100, providing an automatic paint spraying device for a distribution network security ring, and starting the automatic paint spraying device for the distribution network security ring after inputting relevant information of the security ring;
s200, conveying the raw material from the first opening to an engraving area, and engraving the raw material into a character template by an engraving part;
and S300, after the engraving is finished, conveying the character template into a character clamping groove by the conveying part for fixing, controlling the coding part to rotate to the corresponding hollow-out numbers by the controller, enabling the hollow-out numbers to be opposite to the digital clamping groove, then enabling the clamping plate to be opposite to the security ring, and movably spraying paint in a spraying area by the paint spraying part.
The embodiment of the invention has the beneficial effects that: by arranging the carving component and the paint spraying component, the template can be manufactured on site according to the relevant information of the safety ring, and the safety ring template is used for automatically spraying paint, so that a large number of safety ring templates do not need to be carried, the safety ring is convenient to maintain, and the efficiency is improved; the character template can be made by carving the carving part, the hollow-out numbers are changed by rotating the coding part, so that the coding is automatically changed and overlapped, the digital coding requirement of the security ring can be met, the character information and the digital information of the security ring are generated by spraying paint to the character template and the hollow-out numbers respectively, when the security ring is only required to maintain the character information or the digital information, the character template is only required to be manufactured or the coding part is rotated to realize the purpose, the complete security ring template is not required to be manufactured, the security ring template can be quickly manufactured and sprayed paint, the maintenance efficiency of the security ring is improved, and the cost is saved.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
Fig. 1 is a schematic structural diagram of an automatic paint spraying device for a distribution network security ring according to an embodiment of the invention.
Fig. 2 is a schematic structural view of an engraving member according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of an encoding component according to an embodiment of the present invention.
FIG. 4 is a diagram of a coding strip structure according to an embodiment of the present invention.
FIG. 5 is a diagram illustrating a structure of a card board according to an embodiment of the invention.
Fig. 6 is a schematic view of a fixing portion structure on a text card slot according to an embodiment of the present invention.
Fig. 7 is a flow chart of a using method of the distribution network security ring automatic paint spraying device according to the embodiment of the invention.
In the figure:
1. a box body; 11. a second opening; 2. an engraving member; 21. a laser engraving head; 221. a hollow storage area; 222. a baffle plate; 22. engraving a seat; 23. a roller conveying mechanism; 3. a text template; 31. opening a hole; 4. a painted part; 41. a first painted component; 42. a second painted component; 5. a coding means; 51. hollowing out numbers; 52. a coding strip; 521. an enclosed area; 53. a rotating member; 531. a rotating shaft; 6. clamping a plate; 61. a text card slot; 611. a fixed part; 612. a groove; 62. a digital card slot; 63. font; 7. a conveying member; 71. a suction cup; 72. a three-axis moving mechanism; 8. a touch screen; 9. a button; 10. and (6) recovering the box.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 to 6, the distribution network security ring automatic paint spraying device comprises a box body 1, a carving area and a spraying area are arranged in the box body 1, a carving part 2 is arranged in the carving area, a first opening (not marked in the figures) for conveying raw materials is arranged on the box body 1, the carving part 2 is used for carving a character template 3 with specified hollow characters on the raw materials conveyed by the first opening, a paint spraying part 4, a coding part 5 and a clamping plate 6 are arranged in the spraying area, a transmission part 7 is arranged between the paint spraying part 4 and the carving part 2, the transmission part 7 is used for conveying the character template 3 into a character clamping groove 61 of the clamping plate 6, the coding part 5 is rotatably arranged in the box body 1, a plurality of hollow numbers 51 are annularly arranged on the coding part 5, a number clamping groove 62 is arranged on the clamping plate 6 corresponding to the coding part 5, the coding part 5 rotates to enable different hollow numbers 51 to be opposite to the number clamping groove 62, the character clamping groove 61 and the digital clamping groove 62 are communicated with the outside of the box body 1, the paint spraying part 4 is movably arranged in the box body 1, so that the character template 3 in the character clamping groove 61 and the hollow-out number 51 of the digital clamping groove 62 are sprayed with paint, and the carving part 2, the paint spraying part 4, the coding part 5 and the transmission part 7 are electrically connected with the controller. By arranging the carving component 2 and the paint spraying component 4, the template can be manufactured on site according to the relevant information of the health ring and is automatically sprayed with paint by using the health ring template, a large number of health ring templates do not need to be carried, the health ring is convenient to maintain, and individual health ring templates are easy to omit due to the fact that a large number of health ring templates are carried, so that the maintenance efficiency of the health ring is reduced; word template 3 can be made through the sculpture of sculpture part 2, fretwork digit 51 rotates through coding part 5 and changes, thereby realize the automatic transform stack of code, can satisfy the digital coding demand of healthy ring, the literal information and the digital information of healthy ring are respectively through spraying paint the formation to word template 3 and fretwork digit 51, when healthy ring only need maintain literal information or digital information, only need make word template 3 or rotate coding part 5 and can realize, need not make complete healthy ring template, can make healthy ring template fast and spray paint, improve the maintenance efficiency of healthy ring, and the cost is saved.
Specifically, the below that cardboard 6 is corresponded to box body 1 is equipped with second opening 11, and second opening 11 is the arc opening, and second opening 11 just in time coincide with the arc surface of pole, and characters draw-in groove 61 and digital draw-in groove 62 all communicate with box body 1 outward through second opening 11, and after on the characters draw-in groove 61 that corresponds was fixed to characters template 3, with the laminating of the ann jian ring on second opening 11 and the pole, the part 4 that sprays paint.
In another embodiment, the second opening 11 is a parallel opening, and when the safety ring is disposed on a plane, the second opening 11 can be attached to a spraying area of the plane for spraying paint.
In this embodiment, the engraving member 2 includes a laser engraving head 21 and an engraving seat 22, the engraving seat 22 is adjacent to the first opening, the engraving seat 22 is provided with a hollow storage area 221 facing the laser engraving head 21, a roller conveying mechanism 23 is disposed between the hollow storage area 221 and the first opening, and the roller conveying mechanism 23 is used for conveying the raw material to the hollow storage area 221. By arranging the hollow storage area 221 on the engraving seat 22, the engraving seat 22 cannot be damaged when the laser engraving head 21 engraves on the raw material; a roller conveying mechanism 23 is arranged between the carving seat 22 and the first opening, when the automatic mode is selected, raw materials are input from the first opening, and the roller conveying mechanism 23 can convey the raw materials to the hollow storage area 221 to be carved by the laser carving head 21; when the semi-automatic mode is selected and the character template 3 is input from the first opening, the roller conveying mechanism 23 can convey the character template 3 to the hollow storage area 221 so that the conveying part 7 can convey the character template 3 to the character clamping groove 61 to be fixed.
Specifically, the hollow storage area 221 is far away from the baffle 222 arranged on one side of the roller conveying mechanism 23, and the baffle 222 can block raw materials, so that the raw materials are prevented from falling into the hollow storage area 221. Set up baffle 222, running roller conveying mechanism 23 carries raw and other materials to the fretwork and deposits the district 221 after, baffle 222 blocks raw and other materials and continues to carry, and raw and other materials just in time are in the fretwork completely and deposit district 221, avoid depositing district 221 because of raw and other materials can't accurately reach the fretwork, lead to the characters position of fretwork to appear the skew when the sculpture or carve incompletely to the effect that the influence was sprayed paint.
In the present embodiment, the conveying member 7 includes a suction cup 71 and a three-axis moving mechanism 72, the suction cup 71 is connected to the three-axis moving mechanism 72, the three-axis moving mechanism 72 can drive the suction cup 71 to move in X, Y, Z three-axis directions, and the suction cup 71 is used for sucking the character template 3. By arranging the suction cup 71 and the three-axis moving mechanism 72, the suction cup 71 can move in the engraving area and the spraying area, and the character template 3 is adsorbed and then moved into the corresponding character clamping groove 61 to be fixed so as to be sprayed with paint.
Specifically, a slide rail is arranged in the box body 1, the three-axis moving mechanism 72 can move in the slide rail to realize the movement of the X axis and the Y axis, and the three-axis moving mechanism 72 comprises an air cylinder connected with the suction cup 71 and can drive the suction cup 71 to move along the Z axis direction.
In this embodiment, the painting part 4 includes a first painting part 41 and a second painting part 42, the first painting part 41 and the second painting part 42 are respectively driven by two driving mechanisms, and the first painting part 41 and the second painting part 42 are respectively opposite to the letter template 3 in the letter slot 61 and the hollow-out numbers 51 of the number slot 62 for painting. Specifically, two air cylinders are arranged to drive the first paint spraying part 41 and the second paint spraying part 42 respectively, the first paint spraying part 41 and the second paint spraying part 42 can move above the character clamping groove 61 and the digital clamping groove 62 respectively and spray paint, the paint is uniformly sprayed on the electric pole through the character template 3 and the hollow-out numbers 51, and the paint spraying efficiency is high; the first paint spraying part 41 sprays paint to the character template 3, the second paint spraying part 42 sprays paint to the hollow-out numbers 51, the first paint spraying part 41 and the second paint spraying part 42 can spray paint simultaneously, and the paint spraying efficiency and the paint spraying effect are improved; when only needing spraying characters template 3 or fretwork digit 51, also can drive alone first part 41 or the second part 42 that sprays paint of spraying paint, reduce the waste of paint, when only needing spraying fretwork digit 51, the direct drive second part 42 that sprays paint can, need not carve characters, shorten the maintenance time of ann jian ring, save material cost.
In other embodiments, the driving mechanism may be a motor or other device capable of driving the movement of the painting part 4.
In this embodiment, the encoding component 5 includes an encoding strip 52 and a rotating component 53, the encoding strip 52 is made of a flexible material, the rotating component 53 includes a plurality of rotating shafts 531, the rotating shafts 531 are annularly disposed in the encoding strip 52 at intervals, the plurality of rotating shafts 531 rotate in the same direction to rotate the encoding strip 52 in the same direction, the rotating shafts 531 enable the hollow-out numbers 51 facing the digital card slot 62 to be parallel to the top surface of the card board 6, and the second paint spraying component 42 can move into the encoding strip 52 and spray paint on the hollow-out numbers 51 facing the digital card slot 62. By arranging the coding belt 52 to be made of flexible materials, the weight of the coding part 5 can be reduced, so that the overall weight of the automatic paint spraying device for the distribution network security ring is reduced, and the automatic paint spraying device is convenient to carry and spray paint; the plurality of rotating shafts 531 rotate in the same direction to enable the coding strip 52 to rotate in the same direction, so that different hollow-out numbers 51 on the coding strip 52 can be driven to face the digital card slot 62, and digital conversion superposition of the coding part 5 is realized.
Specifically, the code on the security ring is a three-digit code, three digital card slots 62 are arranged on the card board 6, each digital card slot 62 corresponds to one digit, three coding parts 5 are correspondingly arranged in the box body 1, one coding part 5 is opposite to one digital card slot 62, three coding belts 52 are concentrically arranged along the length direction of the card board 6, and the hollow-out numbers 51 on the coding belts 52 comprise 0-9. The controller can process the input health ring information and drive the three coding parts 5 to rotate, so that the hollow numbers 51 are consistent with the health ring information; the second painting part 42 is able to move the paint within the three code strips 52 during painting.
Preferably, the code strip 52 further comprises a closed area 521, the plurality of hollow numbers 51 and the closed area 521 are arranged on the code strip 52 at intervals, and when the digital card slot 62 does not need to be painted, the code strip 52 rotates to enable the closed area 521 to face the digital card slot 62. When the touch screen 8 inputs the relevant information of the security ring, and it is set that paint is not required to be sprayed to one or two of the digital card slots 62, the code strip 52 rotates to enable the closed area 521 to face the digital card slot 62, so that the paint cannot be sprayed out of the box body 1 through the digital card slot 62.
In this embodiment, the card board 6 is provided with a plurality of character slots 61 at intervals, fixing portions 611 are provided at intervals in the character slots 61, a groove 612 is provided at one end of the fixing portion 611 in the circumferential direction, one end of the fixing portion 611 away from the character slots 61 gradually expands along the groove 612, the character template 3 is provided with openings 31 corresponding to the fixing portion 611, and when the character slots 61 are opposite to the character template 3, the transmission component 7 slightly presses the character template 3, so that the openings 31 can penetrate through the fixing portions 611 to be clamped in the groove 612. By arranging the groove 612 on the fixing part 611 and gradually expanding one end of the fixing part 611 far away from the character clamping groove 61 along the groove 612, in the process that the opening 31 on the character template 3 slides into the groove 612 from the head of the fixing part 611, the opening 31 is gradually in interference fit with the fixing part 611, the cylinder drives the suction cup 71 to descend and lightly press the character template 3, so that the character template 3 can slide into the groove 612 and be fixed in the groove 612; the suction cup 71 sucks the character template 3 and moves upward against the urging force of the fixing portion 611 to take out the character template 3.
In this embodiment, the card board 6 is provided with a hollow font 63, and the font 63 is general information of the health ring, and can be applied to all health rings. The universal information of the safety ring is arranged on the clamping plate 6 in a hollow mode, the safety ring can be suitable for all safety rings of the same type, repeated carving is not needed when the safety ring template is manufactured every time, the cost is saved, and the maintenance efficiency is improved.
Specifically, join in marriage net security ring automatic paint spraying apparatus and still include touch-control screen 8 and a plurality of button 9, and touch-control screen 8 and button 9 are connected with the controller electricity. The touch screen 8 can input relevant information of the security ring, the controller can transmit the relevant information of the security ring to the carving part 2 and the coding part 5, the carving part 2 carves different character templates 3 respectively, and the coding part 5 can distinguish whether the codes need to be changed by rotation; the button 9 comprises a starting button, a mode selection button, a starting button and a reset button, the starting button is used for controlling starting and shutting of the distribution network security ring automatic paint spraying device, the distribution network security ring automatic paint spraying device can select an automatic mode and a semi-automatic mode, when the automatic mode comprises that the character template 3 is manufactured to be matched with character information of a security ring, the semi-automatic mode is selected, the character template 3 is conveyed to the carving seat 22 from the first opening, the character template 3 is directly conveyed to the character clamping groove 61 by the conveying part 7 to be fixed and sprayed with paint, the process of manufacturing the character template 3 is reduced, and the maintenance time of the security ring can be shortened.
Preferably, a recovery box 10 is arranged below the corresponding engraving area in the box body 1 and is used for collecting fragments generated during engraving; the raw materials that word template 3 adopted are plastics, and plastics are durable and the quality is light, can reduce the whole weight of joining in marriage net sound ring automatic paint spraying apparatus, portable.
In a second aspect, as shown in fig. 7, a method for using an automatic paint spraying device for a distribution network security ring, which is applied to the automatic paint spraying device for the distribution network security ring, includes the following steps:
step S100, providing an automatic paint spraying device for a distribution network health ring, and starting the automatic paint spraying device for the distribution network health ring after inputting relevant information of the health ring;
s200, conveying the raw material from the first opening to an engraving area, and engraving the raw material into a character template 3 by the engraving part 2;
step S300, after the engraving is finished, the transmission part 7 conveys the character template 3 into the character clamping groove 61 for fixing, the controller controls the coding part 5 to rotate to the corresponding hollow-out numbers 51, the hollow-out numbers 51 are opposite to the digital clamping groove 62, then the clamping plate 6 is opposite to the security ring, and the paint spraying part 4 can movably spray paint in a spraying area.
Specifically, when the character template 3 needs to be engraved, the method comprises the following steps:
s101, after relevant information of the health ring is input, selecting an automatic mode and pressing a start button;
step S201, inputting the raw material into the box body 1 from the first opening, conveying the raw material to the hollow storage area 221 on the carving seat 22 by the roller conveying mechanism 23, and carving the raw material into the character template 3 by the laser carving head 21;
step S301, after the engraving is finished, the three-axis moving mechanism 72 drives the suction disc 71 to move to the engraving area to adsorb the character template 3, the character template 3 is conveyed into the character clamping groove 61 on the clamping plate 6 in the spraying area, the character template 3 is slightly pressed to enable the character template 3 to be scratched into the groove 612 from the end portion of the fixing portion 611 on the clamping plate 6 to be fixed, all the character templates 3 are sequentially fixed into the corresponding character clamping grooves 61, meanwhile, the controller controls the three rotating parts 53 to rotate to the corresponding hollow-out numbers 51, the hollow-out numbers 51 are enabled to face the number clamping grooves 62, then the second opening 11 is attached to the security ring on the electric pole, the first paint spraying part 41 is used for spraying paint above the character clamping grooves 61, and the second paint spraying part 42 can move to spray paint in the three code bands 52.
Specifically, when the text template 3 does not need to be engraved, the method comprises the following steps:
step S102, after relevant information of the health ring is input, selecting a semi-automatic mode, and pressing a start button;
step S202, inputting the character template 3 into the box body 1 from the first opening, and conveying the raw material to the carving seat 22 by the roller conveying mechanism 23;
step S302, after the engraving is finished, the three-axis moving mechanism 72 drives the suction disc 71 to move to the engraving area to adsorb the character template 3, the character template 3 is conveyed into the character clamping groove 61 on the clamping plate 6 in the spraying area, the character template 3 is slightly pressed to enable the character template 3 to be scratched into the groove 612 from the end part of the fixing part 611 on the clamping plate 6 to be fixed, all the character templates 3 are sequentially fixed into the corresponding character clamping grooves 61, meanwhile, the controller controls the three rotating parts 53 to rotate to the corresponding hollow-out numbers 51, the hollow-out numbers 51 are enabled to face the number clamping grooves 62, then the second opening 11 is attached to the security ring on the electric pole, the first paint spraying part 41 is used for spraying paint above the character clamping grooves 61, and the second paint spraying part 42 can move to spray paint in the three code bands 52.
In the description herein, it is to be understood that the terms "upper" and the like are based on the orientation or positional relationship shown in the drawings, which are for convenience of description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present invention.
In the description herein, references to the term "an embodiment" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be appropriately combined to form other embodiments as will be appreciated by those skilled in the art.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (10)
1. An automatic paint spraying device for a distribution network security ring is characterized by comprising a box body, wherein a carving area and a spraying area are arranged in the box body, a carving part is arranged in the carving area, a first opening for conveying raw materials is arranged on the box body, the carving part is used for carving a character template with specified hollow characters on the raw materials conveyed by the first opening, a paint spraying part, a coding part and a clamping plate are arranged in the spraying area, a transmission part is arranged between the paint spraying part and the carving part and used for conveying the character template into a character clamping groove of the clamping plate, the coding part is rotatably arranged in the box body, a plurality of hollow-out numbers are annularly arranged on the coding part, a digital clamping groove is arranged on the clamping plate corresponding to the coding part, the coding part rotates to enable the different hollow-out numbers to be just opposite to the digital clamping groove, the characters draw-in groove with the digital draw-in groove all with the box body communicates outward, the part that sprays paint removes to set up in the box body, in order to right in the characters draw-in groove the characters template with the digital draw-in groove the fretwork digit sprays paint, carve the part that sprays paint the code part with the transfer unit all is connected with the controller electricity.
2. The automatic paint spraying device for the distribution network safety ring according to claim 1, wherein the carving component comprises a laser carving head and a carving seat, the carving seat is adjacent to the first opening, a hollow storage area which is opposite to the laser carving head is arranged on the carving seat, a roller conveying mechanism is arranged between the hollow storage area and the first opening, and the roller conveying mechanism is used for conveying the raw materials to the hollow storage area.
3. The automatic paint spraying device for the distribution network security ring is characterized in that the hollowed-out storage area is provided with a baffle on one side far away from the roller conveying mechanism, the baffle can block the raw materials, and the raw materials are prevented from falling into the hollowed-out storage area.
4. The automatic paint spraying device for the distribution network health ring as claimed in claim 1, wherein the conveying component comprises a sucker and a three-axis moving mechanism, the sucker is connected with the three-axis moving mechanism, the three-axis moving mechanism can drive the sucker to move along X, Y, Z three-axis directions, and the sucker is used for sucking the character template.
5. The automatic paint spraying device for the distribution network security ring according to claim 1, wherein the paint spraying part comprises a first paint spraying part and a second paint spraying part, the first paint spraying part and the second paint spraying part are respectively driven by two driving mechanisms, and the first paint spraying part and the second paint spraying part respectively spray paint to the character templates in the character clamping grooves and the hollow-out numbers of the number clamping grooves.
6. The automatic paint spraying device for the distribution network security ring as claimed in claim 5, wherein the coding part comprises a coding band and a rotating part, the coding band is made of flexible materials, the rotating part comprises a plurality of rotating shafts, the rotating shafts are annularly arranged in the coding band at intervals, the rotating shafts rotate in the same direction to enable the coding band to rotate in the same direction, the hollow numbers right facing the digital clamping grooves are parallel to the top surface of the clamping plate through the rotating shafts, and the second paint spraying part can move into the coding band and spray paint on the hollow numbers right facing the digital clamping grooves.
7. The automatic paint spraying device for the distribution network security ring as claimed in claim 6, wherein the coding strip further comprises a closed area, the plurality of hollow numbers and the closed area are arranged on the coding strip at intervals, and when the digital card slot does not need paint spraying, the coding strip rotates to enable the closed area to face the digital card slot.
8. The automatic paint spraying device for the distribution network security ring as claimed in claim 1, wherein the clamping plate is provided with a plurality of character clamping grooves at intervals, fixing portions are arranged in the character clamping grooves at intervals, a groove is circumferentially formed in one end of each fixing portion, one end, far away from the character clamping grooves, of each fixing portion gradually expands along the groove, the character template is provided with an opening corresponding to the fixing portions, and when the character clamping grooves face the character template, the conveying part slightly presses the character template, so that the opening can penetrate through the fixing portions and be clamped in the groove.
9. The automatic paint spraying device for the distribution network security ring is characterized in that a hollowed-out character is arranged on the clamping plate, the character is general information of the security ring, and the automatic paint spraying device can be applied to all the security rings.
10. The use method of the automatic paint spraying device for the distribution network health ring is characterized in that the automatic paint spraying device for the distribution network health ring, which is disclosed by any one of claims 1 to 9, is applied, and comprises the following steps;
step S100, providing an automatic paint spraying device for a distribution network security ring, and starting the automatic paint spraying device for the distribution network security ring after inputting relevant information of the security ring;
s200, conveying the raw material from the first opening to an engraving area, and engraving the raw material into a character template by an engraving part;
and S300, after the engraving is finished, conveying the character template into a character clamping groove by the conveying part for fixing, controlling the coding part to rotate to the corresponding hollow-out numbers by the controller, enabling the hollow-out numbers to be opposite to the digital clamping groove, then enabling the clamping plate to be opposite to the security ring, and movably spraying paint in a spraying area by the paint spraying part.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111111378.5A CN113714004B (en) | 2021-09-18 | 2021-09-18 | Distribution network health ring automatic paint spraying device and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111111378.5A CN113714004B (en) | 2021-09-18 | 2021-09-18 | Distribution network health ring automatic paint spraying device and using method thereof |
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| CN113714004A true CN113714004A (en) | 2021-11-30 |
| CN113714004B CN113714004B (en) | 2022-07-05 |
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| CN202111111378.5A Active CN113714004B (en) | 2021-09-18 | 2021-09-18 | Distribution network health ring automatic paint spraying device and using method thereof |
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| CN113714004B (en) | 2022-07-05 |
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