CN113712233B - Drying equipment - Google Patents

Drying equipment Download PDF

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Publication number
CN113712233B
CN113712233B CN202010458672.2A CN202010458672A CN113712233B CN 113712233 B CN113712233 B CN 113712233B CN 202010458672 A CN202010458672 A CN 202010458672A CN 113712233 B CN113712233 B CN 113712233B
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Prior art keywords
temperature
wet
bulb temperature
dry
control parameter
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CN113712233A (en
Inventor
张德凯
王明
王洪新
朱海滨
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Qingdao Hisense Hitachi Air Conditioning System Co Ltd
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Qingdao Hisense Hitachi Air Conditioning System Co Ltd
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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B1/00—Preparation of tobacco on the plantation
    • A24B1/02—Arrangements in barns for preparatory treatment of the tobacco, e.g. with devices for drying
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00—Preparing tobacco in the factory
    • A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00—Preparing tobacco in the factory
    • A24B3/10—Roasting or cooling tobacco
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06—Controlling, e.g. regulating, parameters of gas supply
    • F26B21/08—Humidity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06—Controlling, e.g. regulating, parameters of gas supply
    • F26B21/10—Temperature; Pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/009—Alarm systems; Safety sytems, e.g. preventing fire and explosions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06—Chambers, containers, or receptacles
    • F26B25/08—Parts thereof
    • F26B25/12—Walls or sides; Doors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/02—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in buildings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/22—Tobacco leaves

Abstract

The invention discloses a drying device, which comprises a baking chamber, a drying chamber and a drying chamber, wherein the baking chamber is used for drying articles to be baked; the heat exchange chamber is internally provided with a circulating fan and a heat exchanger, and one side of the heat exchange chamber close to the baking chamber is provided with an air outlet and an air return inlet; the main machine is arranged outside the heat exchange chamber, a control module is arranged in the main machine, and the control module can adjust the temperature and the humidity in the baking chamber; the circulating fan can introduce fresh air outside the heat exchange chamber into the heat exchange chamber, the fresh air is conveyed to the baking chamber through the air outlet after being subjected to heat exchange by the heat exchanger, and air in the baking chamber can enter the heat exchange chamber through the air return opening. The drying equipment provided by the invention can realize automatic temperature and humidity adjustment.

Description

Drying equipment
Technical Field
The invention relates to the field of drying and processing of articles, in particular to drying equipment.
Background
In the tobacco baking process, a heat pump heating technology is mostly adopted, so that the baking quality of tobacco leaves is improved, and the working difficulty of tobacco leaf baking is reduced.
The prior art CN110906698A discloses a method for intelligently controlling the temperature and humidity of a closed-cycle heat pump tobacco curing barn, which comprises the following steps: (1) starting a closed cycle heat pump system, and setting a target dry bulb temperature Tdset and a target wet bulb temperature Twset; (2) detecting the dry bulb temperature and the wet bulb temperature in the smoke containing chamber, and comparing the dry bulb temperature Tdset with the target dry bulb temperature Twset and the target wet bulb temperature Twset to realize the switching control of the starting and stopping of the compressor and the heating and dehumidifying modes; the combination is to the control of auxiliary electric heating equipment, and the combination compressor opens dry bulb temperature control amplitude difference A1, the compressor stops dry bulb temperature control amplitude difference A2, the compressor wet bulb temperature control amplitude difference A3 and the electric heating opens dry bulb temperature control amplitude difference A4, makes the compressor can rationally start and stop and switch between heating and dehumidification mode, guarantees that roast room humiture and target humiture are identical.
However, when the dry-wet-bulb temperature sensors of the upper shed and the lower shed are abnormal and the wet bulbs of the upper shed and the lower shed are lack of water, if the dry-wet-bulb temperature sensors are not processed, the curing barn can operate in an abnormal state, so that the tobacco leaves are cured. The existing drying machine needs baking process personnel to find the drying process by human judgment and process the drying process. The above prior art does not relate to how to regulate the temperature in the baking room when the sensor fails. To sum up, the drying equipment needs to be designed to solve the problem of how to regulate and control the temperature and humidity of the curing barn when the wet-dry bulb temperature sensor is abnormal in the prior art.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides drying equipment, which solves the technical problem that when a temperature detection module of the drying equipment is abnormal, the detected temperature is deviated from the actual temperature, and the drying equipment is controlled by the deviated temperature control parameter to influence the drying quality.
In order to achieve the purpose, the invention adopts the following technical scheme:
a drying apparatus, comprising:
the baking chamber is used for drying the articles to be baked;
the heat exchange chamber is internally provided with a circulating fan and a heat exchanger, and one side of the heat exchange chamber close to the baking chamber is provided with an air outlet and an air return inlet;
The main machine is arranged outside the heat exchange chamber, a control module is arranged in the main machine, and the control module can adjust the temperature and the humidity in the baking chamber;
the circulating fan can introduce fresh air outside the heat exchange chamber into the heat exchange chamber, the fresh air is conveyed to the baking chamber through the air outlet after being subjected to heat exchange by the heat exchanger, and air in the baking chamber can enter the heat exchange chamber through the air return opening.
Compared with the prior art, the technical scheme of the invention has the following technical effects:
according to the drying equipment provided by the invention, the drying chamber forms a circulating loop through the cooperation of the circulating fan, the heat exchanger, the air return inlet and the air outlet, so that the temperature in the drying chamber is regulated; the circulating fan, the heat exchanger, the air valve and the moisture exhaust valve are matched to adjust the humidity in the baking chamber.
When the first temperature detection module is abnormal and the control parameter of the control module comprises the first temperature detected by the first temperature detection module, the drying equipment corrects the second temperature detected by the second temperature detection module to be used as the temperature control parameter of the drying equipment; and when the second temperature detection module is abnormal and the control parameter of the control module comprises a second temperature, correcting the first temperature detected by the first temperature detection module to be used as the temperature control parameter of the drying equipment. The normal temperature value detected by the normal temperature detection module can be used as a control parameter to control the operation of the drying equipment after being corrected when the temperature detection module is abnormal, and the corrected normal temperature value can reflect the temperature change at the abnormal temperature detection module so that the drying equipment can normally operate. According to the invention, when the temperature detection module is abnormal, the temperature control parameters can be automatically adjusted, so that the drying equipment can normally operate without manual adjustment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural view of a drying apparatus in embodiment 1.
Fig. 2 is a schematic structural view of a heat exchange chamber and a main unit of a drying apparatus in embodiment 1.
Fig. 3 is a flow chart of adaptive control of the dry bulb temperature sensor in embodiment 1.
Fig. 4 is a flow chart of adaptive control of the wet bulb temperature sensor in embodiment 1.
Reference numerals: 1-baking room; 11-putting on a shed; 12-middle shed; 13-setting the shed; 2-a heat exchange chamber; 21-air return inlet; 22-air outlet; 23-a moisture removal valve; 24-a blast gate; 25-a heat exchanger; 26-a circulating fan; 3-a host; 4-control screen; 5-a first wet and dry bulb temperature sensor; 6-second wet and dry bulb temperature sensor.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in this application will be understood to be a specific case for those of ordinary skill in the art.
The drying device provided by the embodiment comprises a heat pump unit, wherein the heat pump unit executes a refrigerating and heating cycle of the heat pump unit by using a compressor, a condenser, a throttling device and an evaporator.
The compressor compresses a refrigerant gas in a high-temperature and high-pressure state and discharges the compressed refrigerant gas. The discharged refrigerant gas flows into the condenser. The condenser condenses the compressed refrigerant into a liquid phase, and heat is released to the surrounding environment through the condensation process.
The throttling device expands the high-temperature and high-pressure liquid-phase refrigerant condensed in the condenser into a low-pressure liquid-phase refrigerant. The evaporator evaporates the refrigerant expanded in the throttle device, and returns the refrigerant gas in a low-temperature and low-pressure state to the compressor. The evaporator can achieve a refrigerating effect by heat exchange with a material to be cooled using latent heat of evaporation of a refrigerant. In the whole circulation, the heat pump unit can adjust the temperature of the indoor space.
The outdoor unit of the heat pump unit refers to a portion of the refrigeration cycle including a compressor, an outdoor heat exchanger, and an outdoor fan, the indoor unit of the heat pump unit includes portions of an indoor heat exchanger and an indoor fan, and a throttle device (such as a capillary tube or an electronic expansion valve) may be provided in the indoor unit or the outdoor unit.
The indoor heat exchanger and the outdoor heat exchanger serve as a condenser or an evaporator. The heat pump unit performs a heating mode when the indoor heat exchanger serves as a condenser, and performs a cooling mode when the indoor heat exchanger serves as an evaporator.
The indoor heat exchanger and the outdoor heat exchanger are switched to be used as a condenser or an evaporator, a four-way valve is generally adopted, and specific reference is made to the setting of a conventional heat pump unit, which is not repeated herein.
The refrigeration working principle of the heat pump unit is as follows: the compressor works to enable the interior of the indoor heat exchanger (in the indoor unit, the evaporator at the moment) to be in an ultralow pressure state, liquid refrigerant in the indoor heat exchanger is rapidly evaporated to absorb heat, air blown out by the indoor fan is cooled by the coil pipe of the indoor heat exchanger to become cold air which is blown into a room, the evaporated and vaporized refrigerant is compressed by the compressor, is condensed into liquid in a high-pressure environment in the outdoor heat exchanger (in the outdoor unit, the condenser at the moment) to release heat, and the heat is dissipated into the atmosphere through the outdoor fan, so that the refrigeration effect is achieved by circulation.
The heating working principle of the heat pump unit is as follows: the gaseous refrigerant is pressurized by the compressor to become high-temperature and high-pressure gas, and the high-temperature and high-pressure gas enters the indoor heat exchanger (the condenser at the moment), is condensed, liquefied and released heat to become liquid, and simultaneously heats indoor air, so that the aim of increasing the indoor temperature is fulfilled. The liquid refrigerant is decompressed by the throttling device, enters the outdoor heat exchanger (an evaporator at the moment), is evaporated, gasified and absorbs heat to form gas, absorbs the heat of outdoor air (the outdoor air becomes cooler) to form gaseous refrigerant, and enters the compressor again to start the next cycle.
As shown in fig. 1, a drying apparatus includes a baking compartment (i.e., a baking room 1), a heat exchange chamber 2, and a main body 3.
The curing barn 1 is divided into three layers of hanging cured tobacco leaves, namely an upper shed 11, a middle shed 12 and a lower shed 13 from top to bottom.
A first temperature detection module, namely a first dry-wet bulb temperature sensor 5, is arranged at the ceiling position of the upper shed 11. The first dry-wet bulb temperature sensor 5 comprises a first dry-bulb temperature sensor and a first wet-bulb temperature sensor which are respectively used for collecting the dry-bulb temperature T of the greenhouse 1_dr Wet bulb temperature T of upper shed 1_wet 。
And a second temperature detection module, namely a second wet-dry bulb temperature sensor 6 is arranged at the ceiling position of the lower shed 13. The second dry-wet bulb temperature sensor 6 comprises a second dry-bulb temperature sensor and a second wet-bulb temperature sensor; are respectively used for collecting the temperature T of the dry bulb of the lower shed 2_dr Lower shed wet bulb temperature T 2_wet 。
As shown in fig. 2, a circulating fan 26 (an indoor fan of a heat pump unit) and a heat exchanger 25 (an indoor heat exchanger of the heat pump unit) are installed in the heat exchange chamber 2, an air outlet 22 and an air return opening 21 are arranged between the heat exchange chamber 2 and the curing barn 1, and the heat exchange chamber 2 further has an air valve 24 and a humidity exhaust valve 23. Under the action of the circulating fan 26, fresh air outside the heat exchange chamber 2 is introduced into the heat exchange chamber 2 through the air valve 24, is conveyed to the curing barn 1 through the air outlet 22 after being subjected to heat exchange through the heat exchanger 25, and air in the curing barn 1 enters the heat exchange chamber 2 through the air return opening 21 or is discharged out of the heat exchange chamber 2 through the moisture exhaust valve 23.
Specifically, the heat exchange chamber 2 is positioned at one side of the baking room 1 and is separated by a wall, the lower part of the wall is provided with an air return port 21, and the upper part of the wall is provided with an air outlet 22; the two sides of the air return port 21 are provided with moisture exhaust valves 23; the interior of the heat exchange chamber 2 is provided with a circulating fan 26, a heat exchanger 25 and an air valve 24 from top to bottom.
Wherein, the circulating fan 26, the heat exchanger 25, the air return opening 21 and the air outlet 22 are matched to form a circulating loop in the curing barn 1, so as to adjust the temperature in the curing barn 1; the circulating fan 26, the heat exchanger 25, the air valve 24 and the dehumidifying valve 23 cooperate to regulate the humidity in the curing barn 1.
The outer side of the heat exchange chamber 2 is provided with a control screen 4, and the control screen 4 can input control parameters of equipment operation and can also display parameters of the equipment in the operation process.
The host 3 is positioned outside the heat exchange chamber 2, and a control module and an outdoor fan, a compressor and an outdoor heat exchanger of a heat pump unit are arranged in the host 3.
The control module receives the data collected by each dry-wet bulb temperature sensor, calculates the data and then forms a control instruction to adjust the temperature and the humidity of the curing barn 1 to enable the temperature and the humidity to be equal to the set value T of the dry-wet bulb temperature dr_set Wet bulb temperature set value T wet_set Keeping consistent; the temperature and the humidity in the baking chamber can be adjusted in real time.
When the temperature in the curing barn 1 is adjusted, the control module controls the power output of the unit according to the temperature collected by the first dry bulb temperature sensor and/or the second dry bulb temperature sensor as a control parameter.
When the humidity in the curing barn 1 is adjusted, the air valve 24 is opened, outdoor fresh air enters the heat exchange chamber 2, the circulating fan 26 extracts the fresh air to enter the curing barn 1 from the air outlet 22, the positive pressure in the curing barn 1 is increased, and the moisture discharging valve 23 is opened under the pushing of the positive pressure. The control module controls the opening degree of the air valve 24 according to the temperature collected by the first wet bulb temperature sensor and/or the second wet bulb temperature sensor as a control parameter, so that the humidity of the curing barn 1 is adjusted.
In the working process of the drying device, the first temperature detection module and the second temperature detection module are abnormal, so that the control module of the embodiment is used for acquiring the states of the first temperature detection module and the second temperature detection module and determining the temperature control parameters of the drying device according to the states of the temperature detection modules.
Specifically, the control module is configured to obtain a temperature detection value of the first wet-dry bulb temperature sensor 5, and determine that the first wet-dry bulb temperature sensor 5 is abnormal when the temperature detection value of the first wet-dry bulb temperature sensor 5 exceeds a normal range; when the temperature detection value of the first wet and dry bulb temperature sensor 5 does not exceed the normal range, the first wet and dry bulb temperature sensor 5 is judged to be normal. The control module is used for acquiring a temperature detection value of the second wet-dry bulb temperature sensor 6, and when the temperature detection value of the second wet-dry bulb temperature sensor 6 exceeds a normal range, judging that the second wet-dry bulb temperature sensor 6 is abnormal; and when the temperature detection value of the second wet and dry bulb temperature sensor 6 does not exceed the normal range, judging that the second wet and dry bulb temperature sensor 6 is normal.
The control module is used for controlling the temperature of the drying equipment to include a first temperature T when the first temperature detection module is abnormal and the second temperature detection module is normal 1 While keeping the second temperature T 2 And the corrected temperature is used as the temperature control parameter T of the drying equipment. The temperature control parameter of the drying equipment is a first temperature T 1 Then, calculating the temperature control parameter T ═ T of the drying equipment 2 +T offset (n); the temperature control parameter of the drying equipment is a first temperature T 1 And a second temperature T 2 Then, calculating the temperature control parameter T ═ T of the drying equipment 2 +T offset (n)/2。
And/or the control module is used for controlling the temperature of the drying equipment to comprise a second temperature T when the second temperature detection module is abnormal and the first temperature detection module is normal 2 At a first temperature T 1 And the corrected temperature is used as the temperature control parameter T of the drying equipment. The temperature control parameter of the drying equipment is a second temperature T 2 Then, calculating the temperature control parameter T ═ T of the drying equipment 1 -T offset (n); the temperature control parameter of the drying equipment is a first temperature T 1 And a second temperature T 2 Then, calculating the temperature control parameter T ═ T of the drying equipment 1 -T offset (n)/2。
The first temperature detection module and the second temperature detection module both comprise dry-wet bulb temperature sensors, and the dry-wet bulb temperature sensors are composed of two thermometers with the same specification; a so-called dry bulb temperature sensor exposed to the air for measuring the ambient temperature; the other one is called a wet bulb temperature sensor, which is wrapped by special gauze and tries to keep the gauze moist, and the moisture in the gauze is continuously evaporated to the surrounding air and takes away heat, so that the temperature of the wet bulb is reduced; the rate of moisture evaporation is related to the ambient air moisture content, with lower air humidity, faster moisture evaporation rate, resulting in lower wet bulb temperature.
The following description specifically explains a manner in which the control module determines the temperature control parameter when the first dry bulb temperature sensor, the first wet bulb temperature sensor, the second dry bulb temperature sensor and/or the second wet bulb temperature sensor are/is abnormal:
the control module is used for controlling the temperature parameters of the drying equipment including the first dry bulb temperature T when the first dry bulb temperature sensor is abnormal and the second dry bulb temperature sensor is normal 1_dr While keeping the second dry bulb temperature T 2_dr The corrected dry ball temperature control parameter T is used as the dry ball temperature control parameter T of the drying equipment d . The temperature control parameter of the drying equipment is the first dry bulb temperature T 1_dr Timely, dry by calculation 7 Temperature control parameter T of equipment d ＝T 2_dr +T offset (n); the temperature control parameter of the drying equipment is the first dry bulb temperature T 1_dr And a second dry bulb temperature T 2_dr Then, calculating the temperature control parameter T of the drying equipment d ＝T 2_dr +T offset (n)/2。
And/or the control module is used for controlling the temperature parameters of the drying equipment including the second dry bulb temperature T when the second dry bulb temperature sensor is abnormal and the first dry bulb temperature sensor is normal 2_dr While keeping the first dry bulb temperature T 1_dr The corrected dry ball temperature control parameter T is used as the dry ball temperature control parameter T of the drying equipment d . The temperature control parameter of the drying equipment is the second dry bulb temperature T 2_dr Then, calculating the temperature control parameter T of the drying equipment d ＝T 1_dr -T offset (n); the temperature control parameter of the drying equipment is the first dry bulb temperature T 1_dr And a second dry bulb temperature T 2_dr Then, calculating the temperature control parameter T of the drying equipment d ＝T 1_dr -T offset (n)/2。
And/or the control module is used for controlling the temperature parameters of the drying equipment including the first wet bulb temperature T when the first wet bulb temperature sensor is abnormal and the second wet bulb temperature sensor is normal 1_wet While keeping the second wet bulb temperature T 2_wet Corrected wet bulb temperature control parameter T as drying equipment w . The temperature control parameter of the drying equipment is a first wet bulb temperature T 1_wet Then, calculating the temperature control parameter T of the drying equipment w ＝T 2_wet +T offset (n); the temperature control parameter of the drying equipment is a first wet bulb temperature T 1_wet And a second wet bulb temperature T 2_wet Then, calculating the temperature control parameter T of the drying equipment w ＝T 2_wet +T offset (n)/2。
And/or the control module is used for controlling the temperature parameters of the drying equipment including the second wet bulb temperature T when the second wet bulb temperature sensor is abnormal and the first wet bulb temperature sensor is normal 2_wet While keeping the first wet bulb temperature T 1_wet Corrected wet bulb temperature control parameter T as drying equipment w . The temperature control parameter of the drying equipment is the second wet bulb temperature T 2_wet Then, calculating the temperature control parameter T of the drying equipment w ＝T 1_wet -T offset (n); the temperature control parameter of the drying equipment is a first wet bulb temperature T 1_wet And a second wet bulb temperature T 2_wet Then, calculating the temperature control parameter T of the drying equipment w ＝T 1_wet -T offset (n)/2。
The first dry-wet bulb temperature sensor 5 of the embodiment is located on the upper shed 11, the second dry-wet bulb temperature sensor 6 is located on the lower shed 12, and the temperature of the upper shed 11 is higher than that of the lower shed 12 due to the structure of the drying equipment, so that the first wet bulb temperature sensor can be in a water shortage state firstly, and the temperature detection result is inaccurate.
In order to avoid the abnormal operation of the curing barn caused by the water shortage of the first wet bulb temperature sensor, the control module of the embodiment is also used for acquiring the first wet bulb sensor 8 A water-deficient state.
Specifically, the control module is used for acquiring a first wet bulb temperature T 1_wet And a first wet bulb set temperature T wet_set For at T 1_wet -T wet_set >And when the temperature is set and the set time is continued, judging that the first wet bulb temperature sensor is lack of water.
Usually, the set value T of the dry bulb temperature is set at the middle and later stages of tobacco drying dr_set And wet bulb temperature setpoint T wet_set With a difference of more than 10 ℃ therebetween, i.e. T dr_set -T wet_set >10 c to ensure that the humidity in the curing barn 1 is maintained within a suitable range. As a result of past experience, water starvation of the wet bulb temperature sensor typically occurs in the ceiling 11 when the wet bulb temperature sensor is exposed to the air at a temperature equal to that of the dry bulb temperature sensor, i.e., T 1_wet ＝T 1_dr ＝T dr_set . If the wet bulb of the upper shed 11 is lack of water at this time, T will appear 1_wet -T wet_set >10℃。
The embodiment uses the real-time wet bulb temperature T of the greenhouse 1_wet And the set value of the wet bulb temperature is used as the basis for the water shortage of the wet bulb of the upper shed 11, namely T 1_wet -T wet_set >When the temperature is 10 ℃ and the time lasts for 10 minutes, the water shortage on the greenhouse is considered to be abnormal.
The control module is used for controlling the temperature parameters of the drying equipment including a first wet bulb temperature control parameter T when the first wet bulb temperature sensor is lack of water 1_wet While controlling the second wet bulb temperature parameter T 2_wet Wet bulb temperature control parameter T as drying equipment w 。
The temperature control parameter of the drying equipment is a first wet bulb temperature control parameter T when the first wet bulb temperature sensor is lack of water 1_wet In the meantime, a wet bulb temperature control parameter T of the drying equipment is calculated w ＝T 2_wet +T offset (n)；
And/or the first wet bulb temperature sensor is lack of water, and the temperature control parameter of the drying equipment is a first wet bulb temperature control parameter T 1_wet And a second wet bulb temperature control parameter T 2_wet Then, calculating the temperature control parameter T ═ T of the drying equipment 2_wet +T offset (n)/2。
The control module is used for acquiring the temperature difference delta T (n) between the first temperature detection module and the second temperature detection module when the temperature of the baking space is stable and the first temperature detection module and the second temperature detection module are not abnormal; computing
Figure BDA0002509490870000091
Where K is the coefficient and n is the nth acquired or calculated data. T is offset (0) Obtaining from the stored data; if the read stored data value is 0, T offset (0) An initial value of 3 was assigned.
The control module is used for acquiring a set value T of the dry bulb temperature dr_set Obtaining the dry-bulb temperature control parameter T of the drying equipment d For calculating the temperature variation DeltaT of the dry bulb d ＝T dr_set -T d (ii) a For varying quantity delta T according to dry bulb temperature d And controlling the drying equipment to adjust the temperature of the drying chamber.
The control module is used for acquiring a set value T of the wet bulb temperature wet_set Obtaining wet bulb temperature control parameter T of drying equipment w For calculating the wet bulb temperature variation amount DeltaT w ＝T wet_set -T w (ii) a For varying quantity delta T according to wet bulb temperature w And controlling the drying equipment to adjust the humidity of the drying chamber.
As shown in fig. 3, the process of controlling the temperature of the curing barn by the drying device with the dry-bulb temperature sensor is as follows:
firstly, calculating a dry bulb temperature correction parameter T dr_offset ：
Firstly, when the temperature of the curing barn 1 is stable and the dry bulb temperature sensor and the wet bulb temperature sensor are not abnormal,the control module calculates the temperature difference delta T between the real-time greenhouse-feeding dry-bulb temperature sensor and the real-time greenhouse-discharging dry-bulb temperature sensor dr (n)；
Then, abnormal values are screened out, out-of-range values are discarded, and the dry-bulb temperature correction parameter T is calculated by using the following formula dr_offset (n)，
Figure BDA0002509490870000101
K is a coefficient, in this embodiment K-3, where n is the nth acquired or calculated data.
The values for K are shown in the following table:
T d K
T d ＜40° 2
40°≦T d ＜50° 3
50°≦T d ＜60° 4
60°≦T d 5
wherein the parameter T is corrected offset The operation of (1) is obtained through a self-learning algorithm according to the temperature difference between the first temperature detection module and the second temperature detection module in operation, and the parameter can accurately reflect the dry balls and the wet balls in the baking chamberThe temperature difference of the balls ensures the accurate operation of the drying equipment.
Secondly, judging the position of the dry-bulb temperature sensor in an abnormal state and judging the control mode of the curing barn; selecting a proper calculation formula to calculate the temperature control parameter T of the dry-bulb temperature sensor according to the judgment result d (ii) a The specific classification is as follows:
in some embodiments, the dry bulb temperature sensors of the upper shed 11 and the lower shed 13 are not abnormal, and if the control mode of the curing barn 1 is upper and lower shed control, the real-time dry bulb temperature T of the upper shed is adopted 1_dr And real-time shed dry bulb temperature T 2_dr The temperature control parameter T of the dry-bulb temperature sensor participates in the operation of the unit d ＝(T 1_dr +T 2_dr )/2；
In some embodiments, the dry bulb temperature sensors of the upper shed 11 and the lower shed 13 are not abnormal, and if the control mode of the curing barn 1 is the lower shed control, the real-time dry bulb temperature T of the lower shed is adopted 2_dr The temperature control parameter T of the dry-bulb temperature sensor participates in the operation of the unit d ＝T 2_dr ；
In some embodiments, the dry bulb temperature sensors of the upper shed 11 and the lower shed 13 are not abnormal, and if the control mode of the curing barn 1 is the shed-on control, the real-time shed-on dry bulb temperature T is adopted 1_dr The temperature control parameter T of the dry-bulb temperature sensor when participating in the operation of the unit d ＝T 1_dr 。
In some embodiments, the first dry bulb temperature sensor is abnormal and the temperature control parameter of the drying apparatus includes a first dry bulb temperature T 1_dr While keeping the second dry bulb temperature T 2_dr The corrected dry ball temperature control parameter T is used as the dry ball temperature control parameter T of the drying equipment d (ii) a Namely, the dry bulb temperature sensor of the upper shed 11 is abnormal, and if the control mode of the curing barn 1 is the shed-in control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 2_dr +T dr_offset ；
In some embodiments, the dry bulb temperature sensor of the upper shed 11 is abnormal, and if the control mode of the curing barn 1 is upper and lower shed control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 2_dr +T dr_offset /2；
In some embodiments, the dry bulb temperature sensor of the upper shed 11 is abnormal, and if the control mode of the curing barn 1 is the lower shed control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 2_dr 。
In some embodiments, the second dry bulb temperature sensor is abnormal and the temperature control parameter of the drying apparatus includes a second dry bulb temperature T 2_dr While keeping the first dry bulb temperature T 1_dr The corrected dry ball temperature control parameter T is used as the dry ball temperature control parameter T of the drying equipment d (ii) a That is, the dry bulb temperature sensor of the lower shelf 13 is abnormal, and if the control mode of the curing barn 1 is the lower shelf control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 1_dr -T dr_offset ；
In some embodiments, the dry bulb temperature sensor of the lower shed 13 is abnormal, and if the control mode of the curing barn 1 is upper and lower shed control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 1_dr -T dr_offset /2；
In some embodiments, the dry bulb temperature sensor of the lower shed 13 is abnormal, and if the control mode of the curing barn 1 is the upper shed control, the temperature control parameter T of the dry bulb temperature sensor d ＝T 1_dr 。
Thirdly, utilizing the obtained temperature control parameter T of the dry bulb temperature sensor d Participating in the operation of the unit; in particular:
firstly, the control screen 4 is utilized to set the set value T of the dry bulb temperature dr_set ；
Then the control module calculates the temperature variation delta T of the dry bulb dr Wherein Δ T dr ＝T dr_set -T d (ii) a According to the change quantity delta T of the dry bulb temperature dr Calculating QT dr (n)＝ΔT dr (n)-ΔT dr (n-1), in normal operation, the control module changes the quantity delta T according to the dry bulb temperature dr And QT dr (n) controlling the power output of the heat pump unit according to a calculation mode of PI table lookup, and adjusting the temperature in the curing barn in real time; wherein the calculation table of the power output rate change value delta DP of the heat pump unit is shown as the following table:
Figure BDA0002509490870000121
The power output rate DP _ sum (n) of the heat pump unit is equal to DP _ sum (n-1) + Delta DP, and the number of the compressors which are started is judged according to the value DP _ sum (n).
As shown in fig. 4, the process of controlling humidity of the baking room by the drying device with the wet bulb temperature sensor is as follows:
firstly, calculating a wet bulb temperature correction parameter T wet_offset ：
Firstly, when the temperature of a curing barn 1 is stable and a dry bulb temperature sensor and a wet bulb temperature sensor are not abnormal, acquiring the temperature difference delta T between a wet bulb temperature sensor on a greenhouse and a wet bulb temperature sensor on a lower greenhouse in real time wet (n)；
Then, abnormal values are screened out, and the wet bulb temperature correction parameter T is calculated by adopting the following formula wet_offset (n)，
Figure BDA0002509490870000122
K is a coefficient, in this embodiment K is 3, where n is the nth acquired or calculated data and n ≧ 1.
Secondly, judging the position of the wet bulb temperature sensor in an abnormal state and judging the control mode of the curing barn; selecting proper ones according to the above judgment results 12 The calculation formula of (A) calculates the temperature control parameter T of the wet bulb temperature sensor w (ii) a The specific classification is as follows:
in some embodiments, the first wet bulb temperature sensor is abnormal and the temperature control parameter of the drying apparatus includes a first wet bulb temperature T 1_wet While keeping the second wet bulb temperature T 2_wet Corrected wet bulb temperature control parameter T as drying equipment w (ii) a That is, the wet bulb temperature sensor of the upper shed 11 is abnormal, and if the control mode of the curing barn 1 is the upper shed control, the temperature control parameter T of the wet bulb temperature sensor is set to be the upper shed control w ＝T 2_wet +T wet_offset ；
In some embodiments, the wet bulb temperature sensor of the upper shed 11If the control mode of the curing barn 1 is the upper and lower shed control, the temperature control parameter T of the wet bulb temperature sensor is abnormal w ＝T 2_wet +T wet_offset /2；
In some embodiments, the wet bulb temperature sensor of the upper shed 11 is abnormal, and if the control mode of the curing barn 1 is the lower shed control, the temperature control parameter T of the wet bulb temperature sensor w ＝T 2_wet 。
In some embodiments, the second wet bulb temperature sensor is abnormal and the temperature control parameter of the drying apparatus includes a second wet bulb temperature T 2_wet While keeping the first wet bulb temperature T 1_wet Corrected wet bulb temperature control parameter T as drying equipment w (ii) a That is, the wet bulb temperature sensor of the lower shed 13 is abnormal, and if the control mode of the curing barn 1 is the lower shed control, the temperature control parameter T of the wet bulb temperature sensor w ＝T 1_wet -T wet_offset ；
In some embodiments, the wet bulb temperature sensor of the lower shed 13 is abnormal, and if the control mode of the curing barn 1 is upper and lower shed control, the temperature control parameter T of the wet bulb temperature sensor w ＝T 1_wet -T wet_offset /2；
In some embodiments, the wet bulb temperature sensor of the lower shed 13 is abnormal, and if the control mode of the curing barn 1 is the upper shed control, the temperature control parameter T of the wet bulb temperature sensor is w ＝T 1_wet 。
The control module is used for acquiring the water shortage state of the first wet bulb temperature sensor.
In some embodiments, the wet bulb temperature sensors of the upper and lower sheds 11 and 13 are not abnormal, the first wet bulb temperature sensor is lack of water, and the temperature control parameter of the drying equipment is the first wet bulb temperature control parameter T 1_wet And a second wet bulb temperature control parameter T 2_wet In the meantime, if the control mode of the curing barn 1 is the upper and lower shed control, the temperature control parameter T of the wet bulb temperature sensor w ＝T 2_wet +T wet_offset 2; when the water shortage condition of the wet bulb temperature sensor on the greenhouse is not detected, the temperature control parameter T of the wet bulb temperature sensor w ＝(T 1_wet +T 2_wet )/2；
In some embodiments, the wet bulb temperature sensors of the upper and lower shelves 11 and 13 are not abnormal, the first wet bulb temperature sensor is not lack of water, and if the control mode of the curing barn 1 is lower shelf control, the real-time lower shelf wet bulb temperature T is adopted 2_wet If the wet bulb temperature sensor participates in the running of the unit, the temperature control parameter T of the wet bulb temperature sensor w ＝T 2_wet ；
In some embodiments, the wet bulb temperature sensors of the upper and lower sheds 11 and 13 are not abnormal, the first wet bulb temperature sensor is lack of water and the temperature control parameter of the drying device includes a first wet bulb temperature control parameter T 1_wet While controlling the second wet bulb temperature parameter T 2_wet Wet bulb temperature control parameter T as drying equipment w . If the control mode of the curing barn 1 is shed-feeding control, when the situation that the moisture shortage occurs in the shed-feeding wet bulb temperature sensor is detected, the temperature control parameter T of the wet bulb temperature sensor w ＝T 2_wet +T wet_offset (ii) a When the water shortage condition of the wet bulb temperature sensor on the greenhouse is not detected, the temperature control parameter T of the wet bulb temperature sensor w ＝T 2_wet 。
Thirdly, utilizing the obtained temperature control parameter T of the wet bulb temperature sensor w Participating in the operation of the unit; in particular:
firstly, the control screen 4 is utilized to set the temperature set value T of the wet bulb wet_set ；
The control module then calculates the wet bulb temperature change Δ T wet Wherein Δ T wet ＝T wet_set -T w (ii) a The control module changes the delta T according to the wet bulb temperature wet And controlling the opening degree of the air valve 24 to remove humidity, and adjusting the humidity value in the curing barn in real time.
In the foregoing description of embodiments, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (6)

1. A drying apparatus, characterized by comprising:
the baking chamber is used for drying the articles to be baked;
The heat exchange chamber is internally provided with a circulating fan and a heat exchanger, and one side of the heat exchange chamber close to the baking chamber is provided with an air outlet and an air return inlet;
the main machine is arranged outside the heat exchange chamber, a control module is arranged in the main machine, and the control module can adjust the temperature and the humidity in the baking chamber;
the circulating fan can introduce fresh air outside the heat exchange chamber into the heat exchange chamber, the fresh air is conveyed to the baking chamber through the air outlet after being subjected to heat exchange by the heat exchanger, and air in the baking chamber can enter the heat exchange chamber through the air return port;
the control module is used for acquiring the temperature difference delta T (n) between the first temperature detection module and the second temperature detection module when the temperature of the baking space is stable and the first temperature detection module and the second temperature detection module are not abnormal; for calculating
Figure 590200DEST_PATH_IMAGE001
；
Wherein K is a coefficient and n is the nth acquired or calculated data;
the baking chamber comprises an upper shed, a middle shed and a lower shed which are respectively used for placing the articles to be baked;
the first temperature detection module is arranged at the ceiling position of the upper shed and comprises a first dry-wet bulb temperature sensor, the first dry-wet bulb temperature sensor comprises a first dry-bulb temperature sensor and a first wet-bulb temperature sensor, and the first dry-wet bulb temperature sensor and the first wet-bulb temperature sensor are respectively used for acquiring the upper shed dry-bulb temperature T1_ dr and the upper shed wet-bulb temperature T1_ wet;
The second temperature detection module is arranged at the ceiling position of the lower shed and comprises a second dry-wet bulb temperature sensor, and the second dry-wet bulb temperature sensor 6 comprises a second dry-wet bulb temperature sensor and a second wet-bulb temperature sensor; respectively collecting the dry bulb temperature T2_ dr and the wet bulb temperature T2_ wet of the lower shed;
the first temperature detection module is used for detecting the first temperature T of the upper shed 1 ；
The second temperature detection module is used for detecting the second temperature T of the lower shed 2 ；
The control module is used for acquiring the states of the first temperature detection module and the second temperature detection module;
the control module is used for detecting the abnormality of the first temperature detection module and the temperature control parameter of the drying equipment comprises a first temperature T 1 While keeping the second temperature T 2 The corrected temperature is used as a temperature control parameter T of the drying equipment;
and/or the control module is used for detecting the abnormality of the second temperature detection module and the temperature control parameter of the drying equipment comprises a second temperature T 2 While keeping the first temperature T 1 The corrected temperature is used as a temperature control parameter T of the drying equipment;
the control module is used for controlling the temperature of the drying equipment to be a first temperature T when the first temperature detection module is abnormal 1 Calculating a temperature control parameter T = T of the drying apparatus 2 +
Figure 454251DEST_PATH_IMAGE002
；
And/or the control module is used for detecting the abnormality of the second temperature detection module and the temperature control parameter of the drying equipment is a second temperature T 2 Calculating a temperature control parameter T = T of the drying apparatus 1 -
Figure 989662DEST_PATH_IMAGE002
；
And/or the control module is used for controlling the drying equipment to have a first temperature T when the first temperature detection module is abnormal and the temperature control parameter of the drying equipment is 1 And a second temperature T 2 Calculating a temperature control parameter T = T of the drying apparatus 2 +
Figure 280966DEST_PATH_IMAGE003
；
And/or the control module is used for detecting the abnormality of the second temperature detection module and the temperature control parameter of the drying equipment is the first temperature T 1 And a second temperature T 2 Calculating a temperature control parameter T = T of the drying apparatus 1 -
Figure 16841DEST_PATH_IMAGE003
。
2. The drying apparatus according to claim 1,
the heat exchange chamber is provided with an air valve and a moisture removal valve, the circulating fan can enable fresh air outside the heat exchange chamber to pass through the air valve to be introduced into the heat exchange chamber, the fresh air passes through the air outlet after heat exchange of the heat exchanger and is conveyed to the baking chamber, and air in the baking chamber enters the heat exchange chamber through the air return port or is discharged from the moisture removal valve.
3. The drying apparatus according to claim 1,
the control module is used for receiving data collected by the first dry-wet bulb temperature sensor and the second dry-wet bulb temperature sensor, calculating the data and then forming a control instruction to adjust the temperature and the humidity of the baking chamber so as to enable the temperature and the humidity to be equal to a dry-wet bulb temperature set value T dr_set Wet bulb temperature set value T wet_set And the consistency is maintained.
4. The drying apparatus according to claim 3,
when the temperature in the baking chamber is adjusted, the control module controls the power output of the unit according to the temperature acquired by the first dry-bulb temperature sensor and/or the second dry-bulb temperature sensor as a control parameter.
5. The drying apparatus according to claim 2,
when the humidity in the baking chamber is adjusted, the air valve is opened to enable fresh air to enter the heat exchange chamber, the circulating fan pumps the fresh air to be conveyed into the baking chamber from the air outlet, and when the pressure in the baking chamber reaches a certain threshold value, the moisture exhaust valve is opened; the control module controls the opening degree of the air valve according to the temperature collected by the first wet bulb temperature sensor and/or the second wet bulb temperature sensor as a control parameter, so that the humidity of the baking chamber is adjusted.
6. The drying apparatus according to claim 3,
the control module is used for acquiring a set value T of the dry bulb temperature dr_set Obtaining the dry-bulb temperature control parameter T of the drying equipment d For calculating the temperature variation DeltaT of the dry bulb d =T dr_set -T d (ii) a Is used for measuring the change quantity delta T of the dry bulb temperature d Controlling the drying equipment to adjust the temperature of the baking chamber;
the control module is used for acquiring a set value T of the wet bulb temperature wet_set Obtaining wet bulb temperature control parameter T of drying equipment w For calculating the wet bulb temperature variation amount DeltaT w =T wet_set -T w (ii) a Is used for measuring the change quantity delta T of the wet bulb temperature w And controlling the drying equipment to adjust the humidity of the baking chamber.
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CN101526256A (en) * 2009-04-03 2009-09-09 广东美的电器股份有限公司 Air conditioning controller special for curing tobacco and control method thereof
CN204377889U (en) * 2014-10-30 2015-06-10 郑州在田农业科学技术研究院 A kind of multifunctional electric energy barn
CN109341013A (en) * 2018-09-30 2019-02-15 广东美的制冷设备有限公司 Air conditioner and its control method, device
CN110897185A (en) * 2019-12-06 2020-03-24 贵州省烟草科学研究院 Intelligent frequency conversion control method for circulating fan during tobacco leaf baking in descending bulk curing barn

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Publication number Priority date Publication date Assignee Title
US4984374A (en) * 1988-02-13 1991-01-15 Gbe International Plc Rotary drier control by adjustment of air flow or air humidity
CN101526256A (en) * 2009-04-03 2009-09-09 广东美的电器股份有限公司 Air conditioning controller special for curing tobacco and control method thereof
CN204377889U (en) * 2014-10-30 2015-06-10 郑州在田农业科学技术研究院 A kind of multifunctional electric energy barn
CN109341013A (en) * 2018-09-30 2019-02-15 广东美的制冷设备有限公司 Air conditioner and its control method, device
CN110897185A (en) * 2019-12-06 2020-03-24 贵州省烟草科学研究院 Intelligent frequency conversion control method for circulating fan during tobacco leaf baking in descending bulk curing barn

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