CN1137105A - Vertical high-speed rotation system with stable and reliable rotation - Google Patents
Vertical high-speed rotation system with stable and reliable rotation Download PDFInfo
- Publication number
- CN1137105A CN1137105A CN 96100470 CN96100470A CN1137105A CN 1137105 A CN1137105 A CN 1137105A CN 96100470 CN96100470 CN 96100470 CN 96100470 A CN96100470 A CN 96100470A CN 1137105 A CN1137105 A CN 1137105A
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- damper
- speed rotation
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- 239000002184 metal Substances 0.000 claims description 15
- 238000013016 damping Methods 0.000 claims description 5
- 238000005461 lubrication Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 3
- 238000009987 spinning Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000002166 wet spinning Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Centrifugal Separators (AREA)
Abstract
A high-speed vertical rotary system used for centrifugal machines, spinning and others features that a single flexible axle replaces traditional complex structure composed of rigid and flexible axles, and coupler or gears, its top bearing is installed in cup-type rotor of motor or belt wheel, and its bottom bearing is installed to lowest end of axle and integrated with damper. The damper designed specially makes said system have excellent stability and reliability.
Description
The present invention relates to a kind of vertical and high-speed rotation system.
This traditional class high speed rotating system generally adopts shaft coupling or gear transmission, as shown in Figure 1 be a kind of rotation system of common small desk centrifuge.This rotation system adopts gear transmission, and gear driven stiff shaft 20 rotates, and drives flexible shaft 2 by shaft coupling again; Compact centrifuge shown in Figure 2 is by motor direct-drive, but it also has two axles, i.e. hollow shaft 20 and flexible shaft 2, and diaxon connects by shaft coupling; Fig. 3 is the rotation system structural representation of large-scale disk centrifugal separator, and it also has multiple-rotor, by gear transmission.More than various high speed rotating system have common defective, promptly have many rotating shafts, complex structure is made difficulty, the cost height, rotatable parts serious wear in service, the life-span is short, energy consumption is also often than higher.
Purpose of the present invention is exactly at above-mentioned the deficiencies in the prior art, provide a kind of simple in structure, easily manufactured, cheap, energy consumption is low, the life-span is long, and running is stable, the high speed rotating system that reliability is high.
The said high speed rotating of the present invention system comprises bearing arrangement and the damper that drives rotor, rotating shaft, supporting revolving shaft, it is characterized in that: this high speed rotating system has only a Flexible Rotating, driving rotor is fixed on this Flexible Rotating, upper bearing (metal) is positioned at the nearly bottom that drives rotor, lower bearing is contained in rotating shaft bottom, and is fixed in the damper.
The said damper of the present invention is made of interior cover, overcoat and plurality of elastic supporting member, and interior overcoat is hollow cylindrical shell, and resilient support members also is equipped with the viscous damping fluid between the inside and outside cover between inside and outside cover.
The rotor that the said driving rotor of the present invention can be various drive motor also can be a belt pulley.Said motor can adopt energy-efficient asynchronous motor, synchronous machine, brshless DC motor or other specific type of electric machine.Said driving rotor can be made cup type, and makes upper bearing (metal) be arranged in its cup inner chamber to support Flexible Rotating.
The present invention adopts single flexible shaft to realize high speed rotating, and former each rotational components that is secured on the stiff shaft all directly is fixed on the flexible shaft, thereby simple in structure, easily manufactured, cheap; And single shaft has reduced friction, also makes the energy consumption of rotation system reduce, and the life-span prolongs; It is stable that the bearing of particular design and damped system also make the present invention turn round, the reliability height.
Below in conjunction with embodiment, accompanying drawing further specifies the present invention.
Fig. 1, existing small desk centrifuge rotates the system architecture schematic representation;
Fig. 2, existing motor direct-drive small desk centrifuge rotates the system architecture schematic representation;
Fig. 3, existing disk centrifugal separator rotation system structural representation;
Structural representation when Fig. 4, the present invention are used for the small desk centrifuge;
Fig. 5, the present invention are used for the structural representation of compact centrifuge or centrifugal spindle;
Fig. 6, the present invention are used for the structural representation of disk centrifugal separator;
Fig. 7, the present invention are used for the directly structural representation of the ring ingot formula spindle of driving of motor;
Fig. 8, the present invention are used for the directly structural representation of the ring ingot formula spindle of driving of another kind of motor;
Fig. 9, the present invention are used for the structural representation of bel-drivenn ring ingot formula spindle;
Figure 10, the present invention are used for the structural representation of another kind of bel-drivenn ring ingot formula spindle.
Among the figure: 1-rotary head, rotary drum or spool 2-flexible shaft 3-drive rotor
4-motor stator 5-upper bearing (metal) 6-elastic element
7-lower bearing 8-black box 9-motor housing
10-damper 12-steel bushing and dividing plate 13-gearwheel
14-small gear 20-hollow shaft or stiff shaft
30-belt pulley 50-auxiliary bearing
Embodiment 1,
Fig. 4 is this example structure schematic representation, and it is to adopt example of the present invention in small-sized or table top centrifuge.As seen from the figure, the flexible shaft 2 of high speed rotating is rotating shaft unique in this structure, and its top is equipped with the rotary head or the rotary drum 1 that are used to hold separated object, and this rotation system adopts motor direct-drive.Between rotary head or rotary drum 1 bottom and motor, be provided with black box 8,, prevent that extraneous harmful gas and liquid from entering motor cavity to realize motive sealing.Motor is energy-efficient asynchronous motor, and its rotor 3 is cup type rotors, and this rotor is fixed on the Flexible Rotating 2.Upper bearing (metal) 5 is positioned on the cylindrical sleeve above the motor lower end cap, and in the inner chamber of the rotor cup 3 of motor supporting shaft 2.Lower bearing 7 is contained in rotating shaft 2 bottom, and be fixed in the damper 10 interior covers, should interiorly overlap the double greaser of making lower bearing 7, damper 10 is made of interior cover, overcoat and elastic supporting element 6, inside and outside cover is hollow cylindrical shell, between cover and the overcoat plurality of elastic supporting element 6 is housed in the damper 10, when stressed, produces elastic displacement in both having allowed between the overcoat, guarantee that again they can recover concentric position.In above-mentioned damper 10, between cover and the overcoat viscous damping fluid is housed also, makes the squeeze film that forms one deck annular, so that the vibration of damping rotor-support-foundation system and precession.Damper 10 overcoats are fixed on the lower end surface of motor lower cover, and in the present embodiment, upper and lower bearing 5 and 7 all adopts the spiral grooved bearing of full-film lubrication.Experimental result proves, under operating conditions, She Ji high speed rotating system like this, the high pressure oil film that whole rotor-support-foundation system can be produced by spiral grooved bearing fully floats, thereby avoided direct contact between bearing and the axle, improved the stability and the reliability of whole rotation system.The novel high speed rotation system that present embodiment provides has advantages such as running is reliable and stable, power consumption is low, the life-span long, simple in structure, easily manufactured and with low cost.
Fig. 5 is that the present invention is applied to compact centrifuge or is applied to adopt the embodiment of the centrifugal spindle of wet spinning technology.Owing to want continuous drain in the solid-liquid separation process, these liquid properly must be collected, especially adopt the centrifugal spindle of acid wet spinning technology, discharge very strong acid solution and the gas of corrosivity in the spinning process continuously, for preventing to corrode motor component and befouling environment, must increase the distance between centrifugal reel and the rotor so that the motive sealing of structure more complicated is set, thereby increase bearing greatly--the design difficulty of rotor dynamics.The present invention has solved this problem well.The present embodiment upper bearing (metal) adopts rolling bearing, and lower bearing adopts spiral grooved bearing, and other structure characteristic is with embodiment 1.Experiment showed, that present embodiment has good run stability and reliability, and have remarkable energy saving effect.
As shown in Figure 6, this embodiment is the application of the present invention on disk centrifugal separator.According to varying in size of installed power, present embodiment both can adopt independent motor driven (adopting cup type motor rotor 3), also can adopt belt drives (adopting cup type belt pulley 30).Upper bearing (metal) 5 can adopt rolling bearing, also can adopt spiral grooved bearing, and 7 of lower bearings are preferentially selected spiral grooved bearing for use, and makes the float element of it and damper 10 be bonded into an integral body.Adopt the large-scale disk centrifugal separator of present embodiment, the same with compact centrifuge, can obtain the reliable and stable effect that turns round equally.
Fig. 7, Fig. 8 are that the present invention is applied to the directly embodiment of the ring ingot formula spindle of driving of independent motor.Fig. 7 scheme metal (upper adopts spiral grooved bearing entirely, and they can make axle float fully.In Fig. 8 scheme then metal (upper adopt conventional spindle bearing entirely--be the roller bearing that upper bearing (metal) adopts no inner ring, lower bearing adopts top formula sliding bearing.In these two kinds of schemes, all adopted the damper of particular design of the present invention.Can adjust quality and the elasticity and the damping parameter of damper easily by physical dimension and material composition that changes elastic element 6 and the further feature size that changes damper, thereby its performance is optimized.Adopt the ring frame spinning spindle of present embodiment under per minute 10000-40000 commentaries on classics condition, long-term stability to turn round reliably, vibrate very little.
Fig. 9, Figure 10 are the embodiments that the present invention is applied to bel-drivenn ring ingot formula spindle.Fig. 9 scheme metal (upper adopts spiral grooved bearing entirely.Figure 10 scheme then adopts conventional spindle bearing--and be that upper bearing (metal) adopts inner ringless roller bearing, lower bearing adopts top formula sliding bearing.Two kinds of schemes have all adopted the damper of particular design of the present invention, thereby have the premium properties identical with embodiment 4.Such spinning spindle can long-term stability turn round under per minute 10000-40000 commentaries on classics condition reliably.
Claims (6)
1, a kind of vertical and high-speed rotation system that turns round reliable and stable, the bearing arrangement and the damper that comprise rotary head, driving rotor, rotating shaft, supporting revolving shaft, it is characterized in that: this high speed rotating system has only a Flexible Rotating (2), driving rotor is fixed on this Flexible Rotating (2), upper bearing (metal) (5) is positioned at the nearly bottom that drives rotor, lower bearing (7) is contained in rotating shaft (2) bottom, and is fixed in the damper (10).
2, vertical and high-speed rotation system according to claim 1 is characterized in that: driving rotor can be the rotor (3) or the belt pulley (30) of drive motor.
3, vertical and high-speed rotation system according to claim 2 is characterized in that: said rotor is cup type rotor, and upper bearing (metal) (5) is supporting shaft (2) in the cup inner chamber of this rotor.
4, according to claim 2 or 3 described vertical and high-speed rotation systems, it is characterized in that: said damper (10) is made of interior cover, overcoat and plurality of elastic supporting element (6), inside and outside cover is hollow cylindrical shell, elastic supporting element (6) is contained between the inside and outside cover, and the viscous damping fluid also is housed between the inside and outside cover; Lower bearing (7) is fixed in the interior cover of this damper.
5, according to claim 2 or 3 described vertical and high-speed rotation systems, it is characterized in that: the spiral grooved bearing of full-film lubrication can all be adopted in bearing (5), (7), also but upper bearing (metal) (5) adopts and rolls or sliding bearing, and lower bearing (7) adopts the spiral grooved bearing of full-film lubrication.
6, vertical and high-speed rotation system according to claim 4, it is characterized in that: the spiral grooved bearing of full-film lubrication can all be adopted in bearing (5), (7), also but upper bearing (metal) (5) adopts and rolls or sliding bearing, and lower bearing (7) adopts the spiral grooved bearing of full-film lubrication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96100470A CN1037919C (en) | 1996-02-02 | 1996-02-02 | Vertical high-speed rotation system with stable and reliable rotation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96100470A CN1037919C (en) | 1996-02-02 | 1996-02-02 | Vertical high-speed rotation system with stable and reliable rotation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1137105A true CN1137105A (en) | 1996-12-04 |
| CN1037919C CN1037919C (en) | 1998-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96100470A Expired - Fee Related CN1037919C (en) | 1996-02-02 | 1996-02-02 | Vertical high-speed rotation system with stable and reliable rotation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1037919C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103671221A (en) * | 2012-09-10 | 2014-03-26 | 刘大刚 | Elastic supporting fan |
| CN106140495A (en) * | 2016-07-26 | 2016-11-23 | 迪百仕电机科技（苏州）有限公司 | A kind of high speed centrifuge rotor-support-foundation system |
| WO2017152709A1 (en) * | 2016-03-07 | 2017-09-14 | 唐凌霄 | Fluid channel and solid-liquid separation apparatus having same |
| CN107159319A (en) * | 2016-03-07 | 2017-09-15 | 唐凌霄 | Fluid passage and its motor and solid-liquid separation system |
| CN108889460A (en) * | 2018-08-30 | 2018-11-27 | 镇江市长江机电设备厂有限公司 | A kind of disk centrifugal separator from damping |
| CN109891174A (en) * | 2016-10-14 | 2019-06-14 | 卡拉工业公司 | Centrifugal particle drier |
| CN112095184A (en) * | 2019-06-18 | 2020-12-18 | 株式会社丰田自动织机 | Centrifugal spinning frame |
| CN114522811A (en) * | 2022-04-08 | 2022-05-24 | 长沙英泰仪器有限公司 | Flexible driving structure of ultra-large capacity centrifugal machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100458221C (en) * | 2005-12-21 | 2009-02-04 | 比亚迪股份有限公司 | High speed driving mechanism |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU745542A1 (en) * | 1977-12-01 | 1980-07-07 | Краснодарский политехнический институт | Separator for polydispersed systems |
| SU1242242A1 (en) * | 1983-09-28 | 1986-07-07 | Краснодарский политехнический институт | Centrifuge drive |
| SU1427501A1 (en) * | 1987-03-09 | 1988-09-30 | Краснодарский политехнический институт | Liquid separator |
-
1996
- 1996-02-02 CN CN96100470A patent/CN1037919C/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103671221A (en) * | 2012-09-10 | 2014-03-26 | 刘大刚 | Elastic supporting fan |
| WO2017152709A1 (en) * | 2016-03-07 | 2017-09-14 | 唐凌霄 | Fluid channel and solid-liquid separation apparatus having same |
| CN107159319A (en) * | 2016-03-07 | 2017-09-15 | 唐凌霄 | Fluid passage and its motor and solid-liquid separation system |
| CN107159319B (en) * | 2016-03-07 | 2020-03-10 | 唐凌霄 | Fluid channel, motor thereof and solid-liquid separation system |
| CN106140495A (en) * | 2016-07-26 | 2016-11-23 | 迪百仕电机科技（苏州）有限公司 | A kind of high speed centrifuge rotor-support-foundation system |
| CN109891174A (en) * | 2016-10-14 | 2019-06-14 | 卡拉工业公司 | Centrifugal particle drier |
| CN109891174B (en) * | 2016-10-14 | 2020-12-18 | 卡拉工业公司 | Centrifugal drying machine for particles |
| CN108889460A (en) * | 2018-08-30 | 2018-11-27 | 镇江市长江机电设备厂有限公司 | A kind of disk centrifugal separator from damping |
| CN112095184A (en) * | 2019-06-18 | 2020-12-18 | 株式会社丰田自动织机 | Centrifugal spinning frame |
| CN112095184B (en) * | 2019-06-18 | 2022-07-12 | 株式会社丰田自动织机 | Centrifugal spinning frame |
| CN114522811A (en) * | 2022-04-08 | 2022-05-24 | 长沙英泰仪器有限公司 | Flexible driving structure of ultra-large capacity centrifugal machine |
| CN114522811B (en) * | 2022-04-08 | 2024-02-09 | 长沙英泰仪器有限公司 | Flexible driving structure of super-capacity centrifugal machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1037919C (en) | 1998-04-01 |
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