CN113703905B - Clothes cutting piece distribution state display system and display method - Google Patents
Clothes cutting piece distribution state display system and display method Download PDFInfo
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Abstract
The invention discloses a display system and a display method for distribution states of clothes cut pieces, wherein the display system comprises a display device for displaying a display interface comprising a plurality of virtual containers, the virtual containers correspond to physical containers at corresponding distribution positions in an actual distribution system, and the actual distribution system is used for distributing the plurality of cut pieces of the same piece of clothes to the same physical container at different time; the display system also comprises a processor electrically connected with the display device, and the processor is used for analyzing and processing the distribution state information of the clothes pieces in the actual distribution system and controlling the display device to display the state of the distributed clothes pieces in the virtual container according to the analysis result; the display system and the display method for the distribution state of the clothes cut pieces can intuitively display the current distribution condition of the cut pieces in real time, are convenient for workers to timely empty the clothes with complete distribution cut pieces, and continuously realize quick and automatic distribution.
Description
Technical Field
The invention relates to the field of flexible manufacturing, in particular to a display system and a display method for distribution states of clothes cutting pieces.
Background
The flexible manufacturing model is a production model that is distinguished from traditional large-scale mass production, and is consumer-oriented, in the flexible manufacturing, the supply chain system responds to the single demand and delivers, and the production instruction is completely triggered by the consumer, and the flexible manufacturing model is converted from traditional ' production-supply-sale-human-property-object ' with production-sale ' to ' sale-sale ' with sale-sale, and the value chain of the flexible manufacturing model shows the completely oriented activity with specific individual characteristics of ' human-property-production-property-sale '.
The flexible manufacturing business model of the clothing industry generally receives the order of the customized requirements of the customer, the customized requirements make each product to be produced different, in the case of the order of the football match clothes, the football match clothes need to be printed with a team logo, a number, a name and different advertising sponsors at different places of each piece of the ball clothes, and in addition, different sizes of the players are also different.
In the prior art, a thermal sublimation process is utilized, printed contents printed on cut pieces on a paper surface are transferred onto cloth, then the cloth subjected to the thermal sublimation process is cut along the edges of the cut pieces to obtain a piece of fabric cut piece, and finally a plurality of cut pieces corresponding to one piece of ready-made clothes are sewn to obtain a ready-made clothes product.
In order to distinguish whether the cut pieces belong to the same ready-made clothes or not, the prior art utilizes a coding technology to distribute the same cut piece codes for all the cut pieces of the same ready-made clothes, and during manual sorting, sorting is carried out by identifying the cut piece codes, and the larger the sorted quantity is, the exponentially increased time cost and labor cost and the exponentially decreased accuracy rate are. Place a collection through the different cut-parts of artifical letter sorting with same clothing, along with the increase of letter sorting quantity, whether the staff can't know cut-parts placed everywhere fast is complete, can't in time remove vacate the position for the cut-parts of other clothing at the back for the position of placing is more and more, has increased the letter sorting degree of difficulty on the contrary. Staff at the sorting site cannot know the sorting conditions everywhere at present from the overall layout by optical visual observation, and further cannot feed the sorting conditions to an office in charge of supervision in real time, so that the subsequent supplemented cut pieces cannot be flexibly allocated and supplied.
The prior art thus suffers from at least the following drawbacks:
1) the sorting condition of the current cut pieces cannot be known in real time, so that the single clothes with complete cut pieces cannot be emptied in time, and subsequent new cut pieces can be placed everywhere;
2) the progress information of the sorting progress cannot be fed back to other related departments in real time, and the coordination with other production links is not facilitated;
3) the manual sorting has no error correction mechanism, so that sorting errors and omissions are difficult to find, and the sorting errors and omissions are difficult to correct after being found.
In addition, the current cut-parts condition of sorting in the physical container does not have visual standard, the staff is difficult to understand the distribution condition of the current sorting progress intuitively on the whole, and decision-making judgment is not facilitated, so how to orderly visually display the real-time sorting condition of the physical container becomes a difficult problem to be solved urgently.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a display system and a display method for the distribution state of clothes cut pieces, and the technical scheme of the invention is as follows:
in one aspect, the present invention provides a clothing piece distribution state display system, comprising a display device for displaying a display interface including a plurality of virtual containers, wherein the virtual containers correspond to physical containers at corresponding distribution positions in an actual distribution system, and the actual distribution system is used for distributing a plurality of pieces of the same piece of clothing to the same physical container at different times;
the display system also comprises a processor electrically connected with the display device, and the processor is used for analyzing and processing the distribution state information of the clothes pieces in the actual distribution system and controlling the display device to display the state of the distributed clothes pieces in the virtual container according to the analysis result:
the processor acquires target real object container information of the currently allocated clothes cut pieces allocated by an actual allocation system so as to match a virtual container corresponding to the target real object container;
in response to the processor receiving a message that the currently allocated clothing piece is put into the target real container, the processor controls the display device to display corresponding characteristic information in the corresponding virtual container area;
in response to different allocated clothes cut pieces being put into the same physical container, the characteristic information displayed by the corresponding virtual container areas respectively is not completely the same.
Further, the virtual container is in a geometric shape, and the area of the virtual container is divided into progress blocks;
the virtual container region displays that the respectively displayed characteristic information is not completely the same, including: at least the filling colors or filling patterns of the adjacent progress blocks are different;
and filling a progress block of the virtual container with colors or patterns every time one clothing cut piece is put into the real container corresponding to the virtual container.
Further, the virtual container is rectangular, the area of the virtual container is divided along the length direction and/or the width direction of the virtual container to form a plurality of progress blocks, and the areas of the progress blocks of the same virtual container are the same.
Further, the number of progress blocks of different virtual containers is the same or different;
responding to the actual distribution system to distribute the real object container for one cut piece, and the processor determines the number of progress blocks for the virtual container corresponding to the real object container by acquiring the number of the cut pieces of the clothes to which the cut piece belongs, so that the characteristic information filling state of the virtual container progress blocks can reflect the state of containing the distributed clothes cut pieces in the corresponding real object container.
Further, the actual distribution system can acquire the type of the cut piece corresponding to one piece of clothes and can identify the type of the cut piece distributed;
before the currently distributed clothing cut pieces are put into the target material object container, the method further comprises the following steps: the actual distribution system judges whether the type of the cut piece of the clothes distributed currently is overlapped with the type of the cut piece of the clothes put into the target real object container or not, and outputs a judgment result to the processor;
if the judgment result is that the clothes are duplicated, responding to the message that the processor receives the clothes cut piece which is distributed currently and is put into the target real container, and controlling the filling state of the current progress block of the corresponding virtual container area to be unchanged by the processor;
and if the judgment result is no repetition, responding to the message that the processor receives that the currently allocated clothes cut piece is put into the target real container, and controlling a progress block of the corresponding virtual container area to be converted from an unfilled state to a filled state by the processor.
Further, in response to the fact that a first cut piece of clothes is put into the target real object container, and the number of the cut pieces of the clothes to which the cut piece belongs is N, the virtual container displays a height bar of a first color with the height of 1/N from the bottom to the top; when a second cutting piece is placed in the target object container, a height bar with the height of 1/N of the second color is newly added to the adjacent area of the virtual container above the height bar with the first color;
when the actual distribution system distributes the distributed cut pieces to a target real object container, a virtual container corresponding to the target real object container is in a flashing state until the Nth distributed cut piece is placed in the target real object container, a height bar with the height of 1/N is newly added above a previous height bar of the virtual container, the color different from the previous height bar is displayed, and meanwhile, the virtual container is converted into a normally-on state from the flashing state;
responding to a container collecting instruction of an actual distribution system, and adding a display lock mark state to the virtual container; the virtual container is changed to a frameless blank state in response to the object physical container to be collected leaving the dispensing position;
and if the empty physical container is supplemented to the empty allocation position, the corresponding virtual container is restored to be in a frame blank state.
Further, the arrangement of the virtual containers on the display interface corresponds to the arrangement of the physical containers at the distribution positions, so that a user can identify the physical containers corresponding to the virtual containers;
the filling state of the virtual container progress block is used for realizing the distribution sequence of the cut pieces adjusted by the user, and the method comprises the following steps: the user positions its corresponding real object container according to the virtual container left with only one or two or three progress blocks unfilled, and preferentially allocates the cut pieces of the same color and/or pattern according to the color and/or pattern of the cut pieces accommodated by the real object container, so as to accelerate the number of real object containers completing the collection of all the cut pieces of the same garment.
Further, in response to the fact that all cut pieces of the same piece of clothing are distributed to the same real container until the actual distribution system is finished, the corresponding virtual container is converted into a first display state;
and if the whole cut pieces of the same piece of clothes are not accommodated in one real container, the corresponding virtual container does not display the first state.
Further, the virtual containers correspond to the real containers one to one, and the user collects the real containers corresponding to the virtual containers displaying the first state according to the number of the virtual containers displaying the first state or the proportion of the virtual containers in all the virtual containers, or sends a collection instruction for collecting the real containers corresponding to the virtual containers displaying the first state to the actual distribution system.
Further, in response to the actual distribution system collection container instruction, transitioning the virtual container displaying the first state to displaying the first state and the second state simultaneously;
and if the number of the virtual containers displaying the first state is different from the number of the virtual containers displaying the second state, sending an alarm signal.
Further, in response to a container collecting instruction of an actual distribution system, the actual distribution system collects the actual containers completing the distribution of all the cut pieces of the same piece of clothing from the distribution position to a specified collecting area by using a manipulator;
the arrangement of the virtual containers on the display interface corresponds to the arrangement of the real containers at the distribution positions, so that a user can identify the real containers corresponding to the virtual containers, and the display condition of the second state is used for realizing that the user manually supplements empty real containers to the vacant distribution positions on the premise of avoiding the manipulator from collecting the real containers according to the arrangement condition of the virtual containers in the second state.
Further, in response to the physical container being removed from the dispensing location, the corresponding virtual container is switched to display a third state;
the display condition of the third state is used for enabling a user to determine the supplement quantity of the real object containers according to the quantity of the virtual containers displaying the third state; and if the container is supplemented to the distribution position of the taken container, the corresponding virtual container cancels the display of the third state.
Further, the processor responds to the acquired message that the abnormal condition occurs at the distribution position, and converts the corresponding virtual container into a fourth display state;
the arrangement of the virtual containers on the display interface corresponds to the arrangement of the real object containers at the distribution positions, so that a user can identify the real object containers corresponding to the virtual containers, the display condition of the fourth state is used for enabling the user to process the real object containers at the corresponding distribution positions, and/or the abnormal conditions of the distribution positions include that a manipulator of an actual distribution system fails to reach the distribution positions, and the display condition of the fourth state is used for enabling the user to maintain the manipulator.
In another aspect, the present invention provides a method for displaying the distribution status of clothing pieces, comprising the steps of:
s1, establishing a corresponding relation between the virtual container distribution information on the display interface and the real object container at the distribution position;
s2, acquiring the information of the distributed target object container of the currently distributed clothing piece and the number N of the clothing pieces of the clothing;
s3, dividing a virtual container corresponding to the target real object container into N progress blocks;
s4, acquiring a message that the currently allocated clothes piece is put into the target real object container, and filling a first progress block of the corresponding virtual container;
s5, filling the next progress block of the corresponding virtual container when the next clothing piece is distributed to enter the same target real object container, wherein the filled color or pattern is different from the filled color or pattern of the adjacent progress block;
s6, until the Nth cut sheet is distributed to the target real object container, the N progress blocks of the virtual container are all filled.
Further, if the virtual containers which show that the normally-on state progress blocks are completely filled reach a preset quantity threshold or a preset proportion threshold, performing an operation of collecting the real containers corresponding to the virtual containers which show that the normally-on state progress blocks are completely filled; or,
if the virtual container displaying that at least one progress block is filled reaches a preset quantity threshold value or a preset proportion threshold value, positioning a real container corresponding to the virtual container only with one or two or three progress blocks left unfilled, and preferentially distributing cut pieces with the same color and/or pattern according to the color and/or pattern of the cut pieces accommodated by the real container.
The technical scheme provided by the invention has the following beneficial effects:
a. the current cutting piece distribution condition can be visually displayed in real time, so that workers can conveniently empty clothes with complete cutting pieces in time, and quick and automatic distribution is continuously realized;
b. the current cut piece distribution condition can be fed back to other production links in real time, so that the production, cutting, distribution and sewing of the cut pieces are coordinated macroscopically;
c. the staff can directly view the corresponding distribution state of each physical container, and self-correction is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a first perspective view of a garment panel dispensing status display system corresponding to an arrangement of a physical container according to an exemplary embodiment of the present disclosure;
FIG. 2 is a schematic view of a second perspective view of a garment panel dispensing status display system corresponding to an arrangement of a physical container according to an exemplary embodiment of the present disclosure;
FIG. 3 is a schematic structural diagram of a manipulator corresponding to a clothing piece distribution status display system according to an exemplary embodiment of the disclosure;
fig. 4 is a schematic flow chart of a method for displaying the distribution status of clothing pieces according to an exemplary embodiment of the present disclosure.
Wherein the reference numerals are respectively: 1-mechanical arm, 2-material object container, and 3-feed hopper.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In one embodiment of the invention, a display system for displaying the distribution state of cut pieces of clothes is provided, which comprises a display device and a processor electrically connected with the display device, wherein the display device can display a display interface comprising a plurality of virtual containers, the virtual containers correspond to physical containers at corresponding distribution positions in an actual distribution system, the actual distribution system can distribute a plurality of cut pieces of the same piece of clothes to the same physical container at different times, referring to fig. 1 and 2, the actual distribution system comprises a manipulator 1, a physical container 2 and a feed hopper 3, an operator inputs information of the cut pieces and then puts the cut pieces into the specified feed hopper 3, the manipulator 1 can move to the position to grab the cut pieces according to a preset path and then moves to the position above the corresponding physical container 2 to loosen the cut pieces, so that the respective cut pieces are placed in the corresponding object container 2.
The processor can analyze and process the distribution state information of the clothes pieces in the actual distribution system and control the display device to display the states of the distributed clothes pieces in the virtual container according to the analysis result. The processor acquires target real object container information of the currently allocated clothes cut pieces allocated by an actual allocation system so as to match a virtual container corresponding to the target real object container; if the processor receives the message that the currently allocated clothes cut piece is put into the target real container, the processor controls the display device to display corresponding characteristic information in the corresponding virtual container area; different distributed clothes cut pieces are put into the same physical container, and the characteristic information displayed in the corresponding virtual container areas is not completely the same.
The virtual container is in a geometric shape, the area of the virtual container is divided into progress blocks, the displayed characteristic information of the virtual container is not completely the same in the area display of the virtual container, and at least the filling colors or filling patterns of the adjacent progress blocks are different; and when one piece of clothing is put into the real object container corresponding to the virtual container, one progress block of the virtual container is filled with colors or patterns correspondingly.
The number of progress blocks for different virtual containers may be the same or different. When the actual distribution system distributes the real object container for one cut piece, the processor determines the number of the progress blocks for the virtual container corresponding to the real object container by acquiring the number of the cut pieces of the clothes to which the cut piece belongs, so that the characteristic information filling state of the progress blocks of the virtual container can reflect the state of containing the distributed clothes cut pieces in the corresponding real object container.
Wherein, the virtual container includes but is not limited to the following shape settings:
in the first shape, the virtual container is rectangular, and the area of the virtual container is divided along the length direction and/or the width direction of the virtual container to form a plurality of progress blocks, and the areas of the progress blocks of the same virtual container are the same.
Specifically, when a first clothing piece is put into the target real object container, the processor can obtain the number N of the clothing pieces to which the clothing piece belongs through the information correlation of the clothing pieces, and then the virtual container displays a height bar with a first color with the height of 1/N from the bottom to the top; when a second cutting piece is placed in the target object container, a height bar with the height of 1/N of the second color is newly added to the adjacent area of the virtual container above the height bar with the first color; and by analogy, when the Nth cut piece is placed in the target real object container, the virtual container is filled from the bottom to the top.
For example, a piece of ready-to-wear clothes, whose single-piece unique identification code is Y0001, includes five panels of front panel, back panel, neckline, left sleeve and right sleeve, and its panel codes correspond to 100866, 100867, 100868, 100865 and 100861 respectively, and these panel codes are pre-associated with the single-piece unique identification code. When the panel to which the garment belongs is first assigned, the actual distribution system assigns the single unique identification Y0001 pre-associated with the panel code of the panel to a physical container having a container identification R1234, which, when the panel is fully assembled, displays characteristic information that is filled to 1/5 height, since the container identification has been pre-associated with a virtual container in the display system. Every subsequent time a cut piece associated with the garment is placed in the physical container, the virtual container is filled up to 1/5 height until all the cut pieces of the garment are placed in the physical container, at which time the virtual container is filled up. It should be noted that the panels of the same garment need not be continuously distributed, but may be interspersed with panels of other garments.
And in the second shape, the virtual container is circular, the virtual container divides the angle of the virtual container along the radial direction of the virtual container from the circle center position of the virtual container to form a plurality of fan-shaped progress blocks, and the areas of the fan-shaped progress blocks of the same virtual container are the same.
Specifically, when a first clothing piece is put into the target real object container, the processor can obtain the number N of the clothing pieces to which the clothing piece belongs through the information correlation of the clothing pieces, and then the virtual container displays a fan-shaped progress block with a first color; when a second cut piece is placed in the target real object container, the virtual container newly displays an adjacent fan-shaped progress block of a second color in the clockwise or anticlockwise direction of the fan-shaped progress block of the first color; and by analogy, when the Nth cut piece is placed in the target real object container, the circular area of the virtual container is filled.
In this embodiment, each time the actual distribution system distributes the distributed cut pieces to the target physical container, the virtual container corresponding to the target physical container is in a flashing state, until the distributed cut pieces are placed in the target physical container, a progress block is newly added on the virtual container for displaying, the progress block is different from the adjacent progress block in color, and meanwhile, the virtual container is converted from the flashing state to a normally-on state. The virtual containers can respond to a container collecting instruction of an actual distribution system and correspond to the newly added display lock mark state one by one, the virtual containers can respond to the situation that a target real container is collected and leaves a distribution position and change into a blank state without frames in one-to-one correspondence, and if empty real containers are supplemented to the blank distribution position, the corresponding virtual containers are restored to the blank state with frames in one-to-one correspondence. In the process from the time when the manipulator receives the distribution instruction to the time when the manipulator completes the operation, the virtual container corresponding to the target real object container is always in a flashing state, and the virtual container is in a normally-on state after the manipulator completes the distribution operation. The arrangement of the virtual containers on the display interface corresponds to the arrangement of the real object containers at the distribution positions, so that the worker can quickly correspond to the positions of the corresponding target real object containers through the virtual containers in a flashing state, the positions of subsequent movement of the manipulator are predicted in advance, and pedestrians are reminded to avoid the virtual containers conveniently.
When most of the real object containers are placed with cut pieces, cut pieces corresponding to new follow-up single clothes cannot be distributed to empty containers in time to be placed, the filling state of the progress blocks of the virtual containers needs to be checked wholly at the moment, workers are helped to optimize and adjust the distribution sequence of the cut pieces, the workers position the corresponding real object containers according to the virtual containers which are only left with one or two or three progress blocks and are not filled, and the cut pieces with the same color and/or pattern are preferentially distributed according to the color and/or pattern of the cut pieces accommodated by the real object containers, so that the number of the real object containers for collecting all the cut pieces of the same clothes is increased, and the complete real object containers are conveniently collected in advance and filled.
For example, by observing the virtual container on the display system, it is found that there are 5 progress blocks in total for the virtual container with the label X0001, 4 progress blocks in total for the virtual container with the label X0002, and only 1 progress block in total for the virtual container with the label X0002, and because the arrangement sequence of the virtual container is consistent with the arrangement sequence of the physical container, the worker can easily find the corresponding physical container according to the position of the virtual container with the label X0001, and before next distribution, the worker can pick the cut pieces with the same color or similar style manually to enter information and place the cut pieces to the corresponding clamping positions of the standby manipulators, so as to shorten the time for completing the cut pieces in the physical container, and facilitate subsequent timely transfer and emptying.
In order to avoid errors of the display system due to repeated entry and distribution of the same cut pieces which are repeatedly produced, the display system is also provided with a self-checking function. The actual dispensing system can obtain the corresponding panel type for an article of clothing and can identify the panel type of the panel being dispensed. The cut pieces of a single piece of clothing include, but are not limited to, front, back, collar, left sleeve, left cuff, right sleeve, right cuff, left front trousers, left back trousers, right front trousers, right back trousers, and the cut pieces of a single piece of clothing include multiple cut piece types. Before the currently distributed clothes cut pieces are put into the target real container, the actual distribution system judges whether the cut piece types of the currently distributed clothes cut pieces are overlapped with the cut piece types of the clothes cut pieces put into the target real container or not, and outputs a judgment result to the processor;
if the judgment result is that the clothes are duplicated, responding to the message that the processor receives the clothes cut piece which is distributed currently and is put into the target real container, and controlling the filling state of the current progress block of the corresponding virtual container area to be unchanged by the processor; and if the judgment result is no repetition, responding to the message that the processor receives that the currently allocated clothes cut piece is put into the target real container, and controlling a progress block of the corresponding virtual container area to be converted from an unfilled state to a filled state by the processor.
In order to help the staff to clearly know the current distribution situation according to the display state of the virtual container, the virtual container is provided with a first state, a second state, a third state and a fourth state.
The first state of the virtual container represents that the progress blocks corresponding to the virtual container are all displayed. If the actual distribution system finishes distributing all cut pieces of the same piece of clothes into the same real container, the corresponding virtual container is converted into a first display state; and if the whole cut pieces of the same piece of clothes are not accommodated in one real container, the corresponding virtual container does not display the first state. The virtual containers and the physical containers are in one-to-one correspondence, whether a threshold value for collecting the physical containers is reached is judged according to the number of the virtual containers displaying the first state or the proportion of the virtual containers in all the virtual containers, if the threshold value is reached, the physical containers corresponding to the virtual containers displaying the first state can be manually collected, and a collecting instruction for collecting the physical containers corresponding to the virtual containers displaying the first state can be sent to an actual distribution system to be collected by using a manipulator.
And the virtual container corresponding to the real container collected in the batch is additionally marked and displayed in the second state of the virtual container, and the virtual container corresponding to all the real containers in the first state is kept to be displayed before being collected. The virtual container displaying the first state will transition to displaying the first state and the second state simultaneously in response to the actual distribution system collecting the container instructions; and if the number of the virtual containers displaying the first state is different from the number of the virtual containers displaying the second state, sending an alarm signal.
The actual distribution system responds to a collection container instruction and collects a real container which completes the distribution of all cut pieces of the same piece of clothes from a distribution position to a specified collection area by using a mechanical arm; the arrangement of the virtual containers on the display interface corresponds to the arrangement of the real object containers at the distribution positions, so that a user can identify the real object containers corresponding to the virtual containers, and the display condition of the second state can assist workers to manually supplement empty real object containers to the vacant distribution positions on the premise of avoiding the collection of the real object containers by the manipulator according to the arrangement condition of the virtual containers displaying the second state.
The third state of the virtual container represents that the position of the real object container corresponding to the virtual container does not fill the upper empty container. If the physical container is taken away from the distribution position, the corresponding virtual container is converted into a third display state; the staff can determine the supplement number of the real object containers according to the number of the virtual containers displaying the third state; and if the container is supplemented to the distribution position of the taken container, the corresponding virtual container cancels the display of the third state.
The fourth state of the virtual container represents that the real container corresponding to the virtual container is abnormal during distribution. The processor responds to the acquired message of the abnormal condition of the distribution position and converts the corresponding virtual container into a fourth display state; and the staff can find the material object container at the corresponding distribution position according to the display condition of the fourth state and detect the material object container. The abnormal condition of the distribution position comprises that the manipulator of the actual distribution system fails to reach the distribution position, and the display condition of the fourth state can realize that the worker maintains the manipulator.
It should be noted that, with reference to fig. 3, the robot, when collecting or filling by gripping the material containers, works with different jaws than when grabbing the cut pieces, switching the jaws by rotation to adapt to different article sizes.
In an embodiment of the present invention, there is provided a clothing piece distribution status display method, referring to fig. 4, including the steps of:
s1, establishing a corresponding relation between the virtual container distribution information on the display interface and the real object container at the distribution position;
s2, acquiring the information of the distributed target object container of the currently distributed clothing piece and the number N of the clothing pieces of the clothing;
s3, dividing a virtual container corresponding to the target real object container into N progress blocks;
s4, acquiring a message that the currently allocated clothes piece is put into the target real object container, and filling a first progress block of the corresponding virtual container;
s5, filling the next progress block of the corresponding virtual container when the next clothing piece is distributed to enter the same target real object container, wherein the filled color or pattern is different from the filled color or pattern of the adjacent progress block;
s6, until the Nth cut sheet is distributed to the target real object container, the N progress blocks of the virtual container are all filled.
After step S6, it is further necessary to collect the real object containers with complete cut pieces, and if the virtual containers with the progress blocks completely filled reach a preset number threshold or a preset proportion threshold, the real object containers corresponding to the virtual containers with the progress blocks completely filled are collected;
in order to avoid situations in which no remaining physical containers can be associated during the actual dispensing process, manual intervention in the dispensing sequence is required in advance. Specifically, if the virtual container showing that at least one progress block is filled reaches a preset quantity threshold or a preset proportion threshold, the staff is reminded of needing to manually intervene in the distribution sequence, the real-object container corresponding to the virtual container only with one or two or three progress blocks left unfilled is positioned, and cut pieces with the same color and/or pattern are preferentially distributed according to the color and/or pattern of the cut pieces accommodated by the real-object container, so that the progress blocks of the virtual containers are filled up as soon as possible, and the virtual containers with the progress blocks completely filled up are convenient to reach a preset condition so as to trigger a collection instruction.
After the complete physical containers are collected, the empty containers are filled in the current empty positions of the physical containers, so that the processor is triggered to convert the frameless blank state of the corresponding virtual container into the framed blank state. The display state of the virtual container can be updated in real time along with the filling process. The following three filling modes are provided:
in a first filling manner, the manipulator holds m empty containers stacked up and down at a preset number threshold at one time, and sequentially moves the empty containers to distribution positions corresponding to container identification numbers of all the full containers (at this time, because the containers at the positions are collected to a designated collection area in advance, the empty containers are in an empty state at present, and the cut pieces of a new piece of clothes are distributed by filling new empty containers), wherein the lowermost empty container is unloaded at the first distribution position, then the empty container is moved to the second distribution position after holding m-1 empty containers, and the lowermost container is unloaded at the corresponding distribution position each time until the last empty container is held, and then the empty container is moved to the last distribution position for unloading.
And in the second filling mode, n empty containers are stacked on one filling position, the manipulator clamps 1 empty container each time and moves a distribution position corresponding to the container identification number of one complete physical container for placement, the operation is repeated, and the manipulator moves back and forth between the filling position and the distribution position corresponding to the container identification number of each complete physical container in sequence until all the empty distribution positions are filled.
In the third filling mode, each time a complete container is collected to a corresponding area by the manipulator, an empty container is filled to a position corresponding to the original complete container. The collecting area of the complete containers and the filling area of the empty container are both positioned on the same side of the container distribution area, the motion path of the manipulator between the collecting area and the empty container can be easily determined and set, and after the manipulator collects one complete container to the collecting area, the manipulator clamps the empty container to the position corresponding to the original complete container by the way of the filling area, so that the time for the subsequent filling and moving of the manipulator is saved.
It should be noted that the physical containers themselves do not have identification numbers, and each physical container is produced in batches when being separated from the distribution position, and has no obvious difference, so that the physical containers can be used alternately.
The display system embodiment provided by the above embodiment and the distribution state display method provided by the above embodiment belong to the same concept, and the specific implementation process is detailed in the system embodiment, that is, all the features in the display system embodiment can be introduced into the method embodiment by way of reference.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing is directed to embodiments of the present application and it is noted that numerous modifications and adaptations may be made by those skilled in the art without departing from the principles of the present application and are intended to be within the scope of the present application.
Claims (15)
1. A display system for distribution state of clothes cut pieces is characterized by comprising a display device for displaying a display interface comprising a plurality of virtual containers, wherein the virtual containers correspond to physical containers at corresponding distribution positions in an actual distribution system, and the actual distribution system is used for distributing a plurality of cut pieces of the same piece of clothes to the same physical container at different times;
the display system also comprises a processor electrically connected with the display device, and the processor is used for analyzing and processing the distribution state information of the clothes pieces in the actual distribution system and controlling the display device to display the state of the distributed clothes pieces in the virtual container according to the analysis result:
the processor acquires target real object container information of the currently allocated clothes cut pieces allocated by an actual allocation system so as to match a virtual container corresponding to the target real object container;
in response to the processor receiving a message that the currently allocated clothing piece is put into the target real container, the processor controls the display device to display corresponding characteristic information in the corresponding virtual container area;
in response to different allocated clothes cut pieces being put into the same physical container, the characteristic information displayed by the corresponding virtual container areas respectively is not completely the same.
2. The clothing piece distribution state display system according to claim 1, wherein the virtual container is a geometric shape, and an area of the virtual container is divided into progress blocks;
the virtual container region displays that the respectively displayed characteristic information is not completely the same, including: at least the filling colors or filling patterns of the adjacent progress blocks are different;
and filling a progress block of the virtual container with colors or patterns every time one clothing cut piece is put into the real container corresponding to the virtual container.
3. The clothing piece distribution state display system according to claim 1, wherein the virtual container is rectangular, and the area of the virtual container is divided along the length direction and/or the width direction of the virtual container to form a plurality of progress blocks, and the areas of the progress blocks of the same virtual container are the same.
4. The clothing piece distribution state display system according to claim 2 or 3, wherein the number of progress blocks of different virtual containers is the same or different;
responding to the actual distribution system to distribute the real object container for one cut piece, and the processor determines the number of progress blocks for the virtual container corresponding to the real object container by acquiring the number of the cut pieces of the clothes to which the cut piece belongs, so that the characteristic information filling state of the virtual container progress blocks can reflect the state of containing the distributed clothes cut pieces in the corresponding real object container.
5. The clothing piece distribution state display system according to claim 4, wherein the actual distribution system can acquire the piece type corresponding to a piece of clothing and can identify the piece type of the distributed piece;
before the currently distributed clothing cut pieces are put into the target material object container, the method further comprises the following steps: the actual distribution system judges whether the type of the cut piece of the clothes distributed currently is overlapped with the type of the cut piece of the clothes put into the target real object container or not, and outputs a judgment result to the processor;
if the judgment result is that the clothes are duplicated, responding to the message that the processor receives the clothes cut piece which is distributed currently and is put into the target real container, and controlling the filling state of the current progress block of the corresponding virtual container area to be unchanged by the processor;
and if the judgment result is no repetition, responding to the message that the processor receives that the currently allocated clothes cut piece is put into the target real container, and controlling a progress block of the corresponding virtual container area to be converted from an unfilled state to a filled state by the processor.
6. The clothing piece distribution state display system according to claim 4, wherein in response to a first clothing piece being put in the target physical container and the number of pieces of clothing to which the piece belongs being N, the virtual container displays a height bar of a first color with a height of 1/N from the bottom upwards; when a second cutting piece is placed in the target object container, a height bar with the height of 1/N of the second color is newly added to the adjacent area of the virtual container above the height bar with the first color;
when the actual distribution system distributes the distributed cut pieces to a target real object container, a virtual container corresponding to the target real object container is in a flashing state until the distributed cut pieces are placed in the target real object container, a height bar with the height of 1/N is newly added above a previous height bar of the virtual container, the color different from the previous height bar is displayed, and meanwhile, the virtual container is converted into a normally-on state from the flashing state;
responding to a container collecting instruction of an actual distribution system, and adding a display lock mark state to the virtual container; the virtual container is changed to a frameless blank state in response to the object physical container to be collected leaving the dispensing position;
and if the empty physical container is supplemented to the empty allocation position, the corresponding virtual container is restored to be in a frame blank state.
7. The clothing piece distribution state display system according to claim 4, wherein the arrangement of the virtual container on the display interface corresponds to the arrangement of the physical container at the distribution position, so that a user can identify the physical container corresponding to the virtual container;
the filling state of the virtual container progress block is used for realizing the distribution sequence of the cut pieces adjusted by the user, and the method comprises the following steps: the user positions its corresponding real object container according to the virtual container left with only one or two or three progress blocks unfilled, and preferentially allocates the cut pieces of the same color and/or pattern according to the color and/or pattern of the cut pieces accommodated by the real object container, so as to accelerate the number of real object containers completing the collection of all the cut pieces of the same garment.
8. The garment piece distribution status display system of claim 1, wherein in response to all pieces of the same garment being distributed to the same physical container until the actual distribution system is finished, the corresponding virtual container is transitioned to display the first status;
and if the whole cut pieces of the same piece of clothes are not accommodated in one real container, the corresponding virtual container does not display the first state.
9. The clothing piece distribution state display system according to claim 8, wherein the virtual containers correspond to the real containers one-to-one, and the user collects the real containers corresponding to the virtual containers displaying the first state according to the number of the virtual containers displaying the first state or the ratio of the virtual containers to all the virtual containers, or sends a collection instruction for collecting the real containers corresponding to the virtual containers displaying the first state to the actual distribution system.
10. The garment panel dispensing status display system of claim 8 wherein the virtual container displaying the first status is transitioned to simultaneously display the first status and the second status in response to the actual dispensing system collecting container instructions;
and if the number of the virtual containers displaying the first state is different from the number of the virtual containers displaying the second state, sending an alarm signal.
11. The clothing piece distribution status display system according to claim 10, wherein the actual distribution system collects the physical container that completes distribution of all pieces of the same clothing from the distribution position to the designated collection area using a robot in response to the actual distribution system collecting container instruction;
the arrangement of the virtual containers on the display interface corresponds to the arrangement of the real containers at the distribution positions, so that a user can identify the real containers corresponding to the virtual containers, and the display condition of the second state is used for realizing that the user manually supplements empty real containers to the vacant distribution positions on the premise of avoiding the manipulator from collecting the real containers according to the arrangement condition of the virtual containers in the second state.
12. The garment panel dispensing status display system of claim 1 wherein in response to a physical container being removed from a dispensing location, a corresponding virtual container is transitioned to display a third status;
the display condition of the third state is used for enabling a user to determine the supplement quantity of the real object containers according to the quantity of the virtual containers displaying the third state; and if the container is supplemented to the distribution position of the taken container, the corresponding virtual container cancels the display of the third state.
13. The clothing piece distribution state display system of claim 1, wherein the processor converts the corresponding virtual container to display a fourth state in response to acquiring the message that the abnormal condition occurs at the distribution position;
the arrangement of the virtual containers on the display interface corresponds to the arrangement of the real object containers at the distribution positions, so that a user can identify the real object containers corresponding to the virtual containers, the display condition of the fourth state is used for enabling the user to process the real object containers at the corresponding distribution positions, and/or the abnormal conditions of the distribution positions include that a manipulator of an actual distribution system fails to reach the distribution positions, and the display condition of the fourth state is used for enabling the user to maintain the manipulator.
14. A clothes cutting piece distribution state display method is characterized by comprising the following steps:
s1, establishing a corresponding relation between the virtual container distribution information on the display interface and the real object container at the distribution position;
s2, acquiring the information of the distributed target object container of the currently distributed clothing piece and the number N of the clothing pieces of the clothing;
s3, dividing a virtual container corresponding to the target real object container into N progress blocks;
s4, acquiring a message that the currently allocated clothes piece is put into the target real object container, and filling a first progress block of the corresponding virtual container;
s5, filling the next progress block of the corresponding virtual container when the next clothing piece is distributed to enter the same target real object container, wherein the filled color or pattern is different from the filled color or pattern of the adjacent progress block;
s6, until the Nth cut sheet is distributed to the target real object container, the N progress blocks of the virtual container are all filled.
15. The clothing piece distribution state display method according to claim 14, wherein if the virtual containers in which the progress block is completely filled reach a preset number threshold or a preset proportion threshold, performing an operation of collecting real containers corresponding to the virtual containers in which the progress block is completely filled; or,
if the virtual container displaying that at least one progress block is filled reaches a preset quantity threshold value or a preset proportion threshold value, positioning a real container corresponding to the virtual container only with one or two or three progress blocks left unfilled, and preferentially distributing cut pieces with the same color and/or pattern according to the color and/or pattern of the cut pieces accommodated by the real container.
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| US20170206645A1 (en) * | 2016-01-15 | 2017-07-20 | Carnegie Mellon University, A Pennsylvania Non-Profit Corporation | Fill Level Indicator for an Automated Unloading System |
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