CN113703402A - Automatic spinning system and method thereof - Google Patents

Automatic spinning system and method thereof Download PDF

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Publication number
CN113703402A
CN113703402A CN202110924184.0A CN202110924184A CN113703402A CN 113703402 A CN113703402 A CN 113703402A CN 202110924184 A CN202110924184 A CN 202110924184A CN 113703402 A CN113703402 A CN 113703402A
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module
production
electrically connected
output end
finished product
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卢西超
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Hunan Kechuang Textile Co ltd
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Hunan Kechuang Textile Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses an automatic textile system and a method thereof, relating to the textile automation technology, comprising a central processing unit, an environment processing module, a safety module, a monitoring module, a production module and a storage module, and further comprising a starting module, a wireless module, a raw material detection module, a finished product detection module, a dust removal module, a repair module and a data storage module, wherein the output end of the central processing unit is respectively and unidirectionally electrically connected with the input ends of the raw material detection module, the production module, the finished product detection module, the dust removal module and the storage module, the output end of the raw material detection module is unidirectionally electrically connected with the input end of the production module, the output end of the production module is unidirectionally electrically connected with the input end of the finished product detection module, the finished product detection module is bidirectionally electrically connected with the repair module, and the output end of the finished product detection module is unidirectionally electrically connected with the input end of the dust removal module, the output end of the dust removal module is electrically connected with the input end of the storage module in a one-way mode.

Description

Automatic spinning system and method thereof
Technical Field
The invention belongs to the field of textile production, relates to a textile automation technology, and particularly relates to an automatic textile system and a method thereof.
Background
The textile industry has many processes, many machines and high labor intensity, realizes the automation of manual operation and product inspection, carries out automatic detection, adjustment and optimal control on various process parameters and establishes a production management automatic system, and is a mark of modern textile production. The spinning automation plays an important role in ensuring the product quality, improving the labor productivity, reducing the labor intensity, avoiding the environmental pollution, increasing the product color and the like. In the 80 s, computer cluster control and computer networks integrated with automated management were established in succession. The development of textile automation promotes the high-speed development of the textile industry. Modern textile automation is mainly manifested in single machine automation, production process automation, auxiliary design automation, management automation and the like.
Therefore, in order to reduce the labor cost of textile production, improve the production efficiency and improve the product quality, the technical personnel in the field now provide an automatic textile system and a method thereof.
Disclosure of Invention
The invention aims to provide an automatic textile system with the functions of removing dust and repairing unqualified finished products, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic textile system comprises a central processing unit, an environment processing module, a safety module, a monitoring module, a production module and a storage module, and also comprises a starting module, a wireless module, a raw material detection module, a finished product detection module, a dust removal module, a repair module and a data storage module, the output end of the central processing unit is respectively and unidirectionally electrically connected with the input ends of the raw material detection module, the production module, the finished product detection module, the dust removal module and the storage module, the output end of the raw material detection module is unidirectionally and electrically connected with the input end of the production module, the output end of the production module is unidirectionally and electrically connected with the input end of the finished product detection module, the finished product detection module is electrically connected with the repair module in a bidirectional mode, the output end of the finished product detection module is electrically connected with the input end of the dust removal module in a unidirectional mode, and the output end of the dust removal module is electrically connected with the input end of the storage module in a unidirectional mode.
As a still further scheme of the invention: the production module comprises a winding device, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device, wherein the output end of the winding device is electrically connected with the input end of the warping device in a one-way mode, the output end of the warping device is electrically connected with the input end of the sizing device in a one-way mode, the output end of the sizing device is electrically connected with the input end of the drawing-in device in a one-way mode, the output end of the drawing-in device is electrically connected with the input end of the weft winding device in a one-way mode, and the output end of the weft winding device is electrically connected with the input end of the weaving device in a one-way mode.
As a still further scheme of the invention: the central processing unit is electrically connected with the wireless module in a bidirectional mode, and the wireless module is electrically connected with the starting module in a bidirectional mode.
As a still further scheme of the invention: the starting module comprises an account login unit and a face recognition unit.
As a still further scheme of the invention: the output end of the central processing unit is respectively and unidirectionally electrically connected with the input ends of the environment processing module, the safety module and the monitoring module.
As a still further scheme of the invention: the environment processing module comprises workshop dust removing equipment, air humidity control equipment and room temperature regulating and controlling equipment.
As a still further scheme of the invention: the safety module comprises an alarm device, an emergency stop device and a fire fighting device.
As a still further scheme of the invention: the monitoring module comprises a plurality of cameras.
As a still further scheme of the invention: the output end of the central processing unit is unidirectionally and electrically connected with the input end of the data storage module.
An automated textile method comprising the steps of:
s1, logging in the system, after an operator inputs an account and a password, authenticating through face recognition, and transmitting a signal to a central processing unit through a wireless module to start the system;
s2, adjusting and controlling in the early stage of workshop production, wherein after the central processing unit sends out adjusting and controlling instructions to the environment processing module, the safety module and the monitoring module, relevant equipment adjusts dust, air humidity and room temperature of a workshop, so that the workshop is in a good operation environment, and the alarm equipment, the emergency stop equipment and the fire fighting equipment are checked to ensure that safety equipment of the workshop is in a good state;
s3, detecting raw materials, and after the raw material detection module receives the signals, detecting the raw materials and removing unqualified raw materials;
s4, carrying out textile production, wherein qualified raw materials are transmitted to a production module, and after the production module receives an instruction sent by a central processing unit, a bobbin winder, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device are started for production and processing;
and S5, inspecting the finished product, after the finished product is produced and the finished product detection module receives the instruction, detecting the product, transmitting the unqualified product to the repair module, and inspecting the product again after the repair is finished.
S6, dedusting and storing, wherein after the product is qualified through inspection, the dedusting module is started to perform dedusting treatment on the product, and after relevant package protection is well performed, the product flows into the storage module to be stored;
and S7, storing data, wherein in the running process of the system, the data storage module is continuously started to store and analyze production data and make data support for a subsequent production plan.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic control of the textile production system is realized through the unidirectional electric connection of the central processing unit and the generation module, the bobbin winding device, the warping device, the sizing device, the warp threading device, the weft winding device and the weaving device are further included in the simultaneous production module, and the devices are sequentially connected through the unidirectional electric connection, so that the single process in the textile production is effectively carried out, the sequential operation is realized, the automation of the textile production is realized, the labor cost is reduced, and the production efficiency is also improved.
2. The security service for manufacturer data is improved through the function setting of face recognition and account login, and the data storage module is arranged to retain relevant production data.
3. Through setting up raw materials detection module and finished product detection module, the production module that just flows after the raw materials detects qualified improves product production quality, when the product detection is improper, just restores the inferior product through repairing the module, improves product production quality once more, sets up dust removal module simultaneously before the storage module, detach product surface dust and knitting wool.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a flow diagram of an automated textile system;
FIG. 2 is a block diagram of a production module of an automated textile system;
fig. 3 is an operational flow of an automated textile system.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): an automatic textile system, which combines with the figures 1 and 2, comprises a central processing unit, an environment processing module, a safety module, a monitoring module, a production module and a storage module, and also comprises a starting module, a wireless module, a raw material detection module, a finished product detection module, a dust removal module, a repair module and a data storage module, wherein the output end of the central processing unit is respectively in one-way electric connection with the input ends of the raw material detection module, the production module, the finished product detection module, the dust removal module and the storage module, the output end of the raw material detection module is in one-way electric connection with the input end of the production module, the output end of the production module is in one-way electric connection with the input end of the finished product detection module, the finished product detection module is in two-way electric connection with the repair module, the output end of the finished product detection module is in one-way electric connection with the input end of the dust removal module, the output end of the dust removal module is in one-way electric connection with the input end of the storage module, through the electric connection between central processing unit and raw materials detection module, production module, finished product detection module, dust removal module and the storage module, realize the work coordination of individual module, realize textile production's automation, raw materials detection module, production module, finished product detection module, dust removal module and storage module one-way electric connection in proper order simultaneously realizes the conversion of different processes fast, has improved production efficiency.
Preferably, in the production process, the material firstly passes through the raw material detection module, and in the raw material detection module, only after the raw material reaches qualified quality standard, the raw material can enter the production module, so that the quality of the product is effectively controlled, and unqualified raw materials are repaired or temporarily stored.
Preferably, the production module comprises a spooling device, a warping device, a sizing device, a drawing-in device, a reeling-in device and a weaving device, the output end of the spooling device is unidirectionally and electrically connected with the input end of the warping device, the output end of the warping device is unidirectionally and electrically connected with the input end of the sizing device, the output end of the sizing device is unidirectionally and electrically connected with the input end of the drawing-in device, the output end of the drawing-in device is unidirectionally and electrically connected with the input end of the weaving device, and the switching of the working procedures in the production process is realized through the sequential unidirectional and electrical connection of the spooling device, the warping device, the sizing device, the drawing-in device, the reeling-in device and the weaving device, so that the textile production process is more refined and intelligent, the previous operation method of manual spooling and warping is optimized, and the production efficiency is improved, meanwhile, when a problem occurs in one device, the next device cannot start to operate, and poor products are prevented from being generated due to disordered working procedures.
Preferably, a finished product detection module is arranged behind the production module, quality detection is carried out on finished products, repair and quality inspection are carried out on unqualified products, and the products can enter the next module only after the quality is qualified, so that the production quality of the products is further improved.
Preferably, the finished product detection module is provided with a dust removal module, qualified products are subjected to dust removal treatment, surface dust and wool of the textile cloth are cleaned, and the textile cloth enters the storage module after being subjected to sealing treatment.
The central processing unit is electrically connected with the wireless module in a two-way mode, the wireless module is electrically connected with the starting module in a two-way mode, and the starting module comprises an account login unit and a face recognition unit.
Preferably, the account number login unit and the face recognition unit can be used singly or simultaneously, and after login operation of the account number login unit and the face recognition unit, the system can be operated by controlling the central processing unit through the wireless module, so that operation of each process is performed, production privacy of manufacturers is protected, and leakage of production data is avoided.
The output end of the central processing unit is respectively electrically connected with the input ends of the environment processing module, the safety module and the monitoring module in a one-way mode, the environment processing module comprises workshop dust removing equipment, air humidity control equipment and room temperature regulation and control equipment, the safety module comprises alarm equipment, emergency stop equipment and fire fighting equipment, and the monitoring module comprises a plurality of cameras.
Preferably, in the system operation process, carry out real-time detection to production operation environment through the environmental processing module, carry out the analysis to environmental data, specifically for carrying out dust removal processing to the environment through using dust collecting equipment, use through humidification equipment and dehumidification equipment's cooperation, rationally adjust air humidity.
Further, when system operation trouble or production process conflagration break out, the alarm device very first time sends out the police dispatch newspaper, but relevant staff very first time knows, scram equipment makes the instruction of stopping at once simultaneously, stop the production operation, fire-fighting equipment reacts rapidly, the switch of control vent, smog is reported to the police and is in time opened with automatic spray thrower, restrain the intensity of a fire, there is the potential safety hazard that reduces system operation in-process production, and make first aid measure rapidly to the dangerous situation, guarantee the stability of entire system operation.
Preferably, through the setting of monitoring module, adopt a plurality of cameras to carry out real time monitoring to the workshop behavior, make operating personnel know the workshop condition at the very first time, in time handle the workshop abnormal conditions.
Preferably, the output end of the central processing unit is electrically connected with the input end of the data storage module in a one-way mode, production data are effectively stored, various data are analyzed, and data support is provided for timely production plan adjustment of operators.
As shown in fig. 3, an automated weaving method includes the steps of:
s1, logging in the system, after an operator inputs an account and a password, authenticating through face recognition, and transmitting a signal to a central processing unit through a wireless module to start the system;
s2, adjusting and controlling in the early stage of workshop production, wherein after the central processing unit sends out adjusting and controlling instructions to the environment processing module, the safety module and the monitoring module, relevant equipment adjusts dust, air humidity and room temperature of a workshop, so that the workshop is in a good operation environment, and the alarm equipment, the emergency stop equipment and the fire fighting equipment are checked to ensure that safety equipment of the workshop is in a good state;
s3, detecting raw materials, and after the raw material detection module receives the signals, detecting the raw materials and removing unqualified raw materials;
s4, carrying out textile production, wherein qualified raw materials are transmitted to a production module, and after the production module receives an instruction sent by a central processing unit, a bobbin winder, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device are started for production and processing;
and S5, inspecting the finished product, after the finished product is produced and the finished product detection module receives the instruction, detecting the product, transmitting the unqualified product to the repair module, and inspecting the product again after the repair is finished.
S6, dedusting and storing, wherein after the product is qualified through inspection, the dedusting module is started to perform dedusting treatment on the product, and after relevant package protection is well performed, the product flows into the storage module to be stored;
and S7, storing data, wherein in the running process of the system, the data storage module is continuously started to store and analyze production data and make data support for a subsequent production plan.
In conclusion, the invention has the following beneficial effects: the automatic control of the textile production system is realized through the unidirectional electrical connection of the central processing unit and the generation module, meanwhile, the production module also comprises a spooling device, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device, and all the devices are sequentially and unidirectionally electrically connected, so that the single process in the textile production is effectively carried out and the operation is sequentially carried out, the automation of the textile production is realized, the labor cost is reduced, and the production efficiency is also improved; the security service for manufacturer data is improved through the function setting of face recognition and account login, and a data storage module is arranged to retain related production data; through setting up raw materials detection module and finished product detection module, the production module that just flows after the raw materials detects qualified improves product production quality, when the product detection is improper, just restores the inferior product through repairing the module, improves product production quality once more, sets up dust removal module simultaneously before the storage module, detach product surface dust and knitting wool.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.

Claims (10)

1. An automatic textile system comprises a central processing unit, an environment processing module, a safety module, a monitoring module, a production module and a storage module, it is characterized by also comprising a starting module, a wireless module, a raw material detection module, a finished product detection module, a dust removal module, a repair module and a data storage module, the output end of the central processing unit is respectively and unidirectionally electrically connected with the input ends of the raw material detection module, the production module, the finished product detection module, the dust removal module and the storage module, the output end of the raw material detection module is unidirectionally and electrically connected with the input end of the production module, the output end of the production module is unidirectionally and electrically connected with the input end of the finished product detection module, the finished product detection module is electrically connected with the repair module in a bidirectional mode, the output end of the finished product detection module is electrically connected with the input end of the dust removal module in a unidirectional mode, and the output end of the dust removal module is electrically connected with the input end of the storage module in a unidirectional mode.
2. The automatic textile system according to claim 1, wherein the production module comprises a bobbin winding device, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device, wherein an output end of the bobbin winding device is electrically connected with an input end of the warping device in a one-way mode, an output end of the warping device is electrically connected with an input end of the sizing device in a one-way mode, an output end of the sizing device is electrically connected with an input end of the drawing-in device in a one-way mode, an output end of the drawing-in device is electrically connected with an input end of the weft winding device in a one-way mode, and an output end of the weft winding device is electrically connected with an input end of the weaving device in a one-way mode.
3. The automated textile system of claim 1, wherein said central processing unit is in bidirectional electrical communication with a wireless module, said wireless module being in bidirectional electrical communication with a start module.
4. The automatic textile system according to claim 3, wherein the starting module comprises an account login unit and a face recognition unit, and the account login unit and the face recognition unit are used for receiving personal information of an operator and transmitting the personal information to the central processing unit through a wireless module.
5. The automated textile system of claim 1, wherein an output of the central processing unit is electrically connected to inputs of the environment processing module, the security module and the monitoring module in a unidirectional manner.
6. The automatic textile system according to claim 5, wherein the environment processing module comprises a workshop dust removal device, an air humidity control device and a room temperature regulation device, and is used for regulating indexes of a production environment of a production workshop.
7. The automated textile system of claim 5, wherein the safety module comprises an alarm device, an emergency stop device and a fire fighting device, and is used for handling various abnormal conditions occurring in the production process and preventing alarm.
8. An automated textile system according to claim 5, wherein said monitoring module comprises a plurality of cameras.
9. The automated textile system of claim 1, wherein an output of said central processing unit is electrically connected to an input of said data storage module in a unidirectional manner.
10. An automated textile method, comprising the steps of:
s1, logging in the system, after an operator inputs an account and a password, authenticating through face recognition, and transmitting a signal to a central processing unit through a wireless module to start the system;
s2, adjusting and controlling in the early stage of workshop production, wherein after the central processing unit sends out adjusting and controlling instructions to the environment processing module, the safety module and the monitoring module, relevant equipment adjusts dust, air humidity and room temperature of a workshop, so that the workshop is in a good operation environment, and the alarm equipment, the emergency stop equipment and the fire fighting equipment are checked to ensure that safety equipment of the workshop is in a good state;
s3, detecting raw materials, and after the raw material detection module receives the signals, detecting the raw materials and removing unqualified raw materials;
s4, carrying out textile production, wherein qualified raw materials are transmitted to a production module, and after the production module receives an instruction sent by a central processing unit, a bobbin winder, a warping device, a sizing device, a drawing-in device, a weft winding device and a weaving device are started for production and processing;
and S5, inspecting the finished product, after the finished product is produced and the finished product detection module receives the instruction, detecting the product, transmitting the unqualified product to the repair module, and inspecting the product again after the repair is finished.
S6, dedusting and storing, wherein after the product is qualified through inspection, the dedusting module is started to perform dedusting treatment on the product, and after relevant package protection is well performed, the product flows into the storage module to be stored;
and S7, storing data, wherein in the running process of the system, the data storage module is continuously started to store and analyze production data and make data support for a subsequent production plan.
CN202110924184.0A 2021-08-12 2021-08-12 Automatic spinning system and method thereof Pending CN113703402A (en)

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Application Number Priority Date Filing Date Title
CN202110924184.0A CN113703402A (en) 2021-08-12 2021-08-12 Automatic spinning system and method thereof

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Application Number Priority Date Filing Date Title
CN202110924184.0A CN113703402A (en) 2021-08-12 2021-08-12 Automatic spinning system and method thereof

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CN113703402A true CN113703402A (en) 2021-11-26

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105506833A (en) * 2016-02-07 2016-04-20 际华三五四二纺织有限公司 Weaving method for positive and negative twisting nylon elastic double-layer cloth
CN107229265A (en) * 2017-07-12 2017-10-03 苏州舒而适纺织新材料科技有限公司 One kind automation textile department
CN108508858A (en) * 2018-04-24 2018-09-07 湖州大南服饰有限公司 Automate Weaving device and control system
CN108958122A (en) * 2018-07-25 2018-12-07 安徽新生纺织有限公司 A kind of automation textile department
CN208297957U (en) * 2018-05-15 2018-12-28 上海锦湾实业有限公司 A kind of intelligence spinning and weaving workshop integrated control system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105506833A (en) * 2016-02-07 2016-04-20 际华三五四二纺织有限公司 Weaving method for positive and negative twisting nylon elastic double-layer cloth
CN107229265A (en) * 2017-07-12 2017-10-03 苏州舒而适纺织新材料科技有限公司 One kind automation textile department
CN108508858A (en) * 2018-04-24 2018-09-07 湖州大南服饰有限公司 Automate Weaving device and control system
CN208297957U (en) * 2018-05-15 2018-12-28 上海锦湾实业有限公司 A kind of intelligence spinning and weaving workshop integrated control system
CN108958122A (en) * 2018-07-25 2018-12-07 安徽新生纺织有限公司 A kind of automation textile department

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