CN113698165A - Hole sealing material and using method thereof - Google Patents

Hole sealing material and using method thereof Download PDF

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Publication number
CN113698165A
CN113698165A CN202110929588.9A CN202110929588A CN113698165A CN 113698165 A CN113698165 A CN 113698165A CN 202110929588 A CN202110929588 A CN 202110929588A CN 113698165 A CN113698165 A CN 113698165A
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Prior art keywords
sealing material
hole sealing
parts
fly ash
material according
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Inventor
左楠楠
赵君
史竹青
王旭东
王鹏程
王维维
郭旭青
孟迎
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Huayang New Material Technology Group Co ltd
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Huayang New Material Technology Group Co ltd
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Publication of CN113698165A publication Critical patent/CN113698165A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/08Flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/02Portland cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/32Aluminous cements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/13Methods or devices for cementing, for plugging holes, crevices or the like
    • E21B33/138Plastering the borehole wall; Injecting into the formation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00663Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to a hole sealing material and a using method thereof, which are used for solving the problems of long setting time and poor slurry fluidity of the conventional hole sealing material. The hole sealing material of the invention comprises the following components in percentage by weight: 700 portions and 800 portions of Portland cement; 80-100 parts of sulphoaluminate cement clinker; 30-50 parts of an accelerator; 50-150 parts of fly ash; 50-100 parts of desulfurized gypsum. The hole sealing material provided by the invention is suitable for a bag type two-plugging one-injection gas extraction process, the setting time and the slurry fluidity can be adjusted by adjusting the using amounts of the micro silicon powder and the accelerator according to the using requirements, the good fluidity and the thixotropy of the slurry can quickly fill pore canals and coal seam cracks and quickly set in a short time, and the hole sealing material has a good filling effect on the coal seam cracks; the compressive strength is high, and the change of the coal bed to a certain degree in the gas extraction process can be accepted.

Description

Hole sealing material and using method thereof
Technical Field
The invention relates to the technical field of hole sealing materials for mines, in particular to a hole sealing material and a using method thereof.
Background
The gas is one of five disasters in coal mine production, which seriously restricts the safety production of the coal mine, and the current coal mine adopts a mode of mainly gas drilling extraction. The reason that the gas extraction effect is not ideal is that the hole sealing quality is one of the important factors for determining the extraction efficiency besides the reasons that the coal seam occurrence condition is complex, the coal seam air permeability is poor, the extraction process is not matched and the like.
The quality of hole sealing depends on hole sealing materials and hole sealing processes, and the performance of the hole sealing materials is more important. Most of the components of the polyurethane material are toxic and have higher cost; the clay material is easy to soften when meeting water and has poor sealing effect; the cement hole sealing material is convenient to operate, low in cost, wide in source and large in hole sealing depth, is very suitable for being used as coal mine gas extraction hole sealing, and has the problems of low early strength, long solidification time, easiness in shrinkage and air leakage, poor impact resistance and the like.
Disclosure of Invention
In view of the above analysis, the embodiments of the present invention are directed to provide a plugging material and a method for using the same, so as to solve the problems of long setting time and poor slurry fluidity of the conventional plugging material.
In one aspect, the present invention provides a pore sealing material, which comprises, by weight:
700 portions and 800 portions of Portland cement;
80-100 parts of sulphoaluminate cement clinker;
30-50 parts of an accelerator;
50-150 parts of fly ash;
50-100 parts of desulfurized gypsum.
Further, the accelerator comprises the following components in percentage by mass: 60% of polyaluminium chloride, 10% of polyaluminium sulfate, 14% of sodium sulfate, 5.5% of sodium carbonate, 2.5% of sodium carboxymethyl cellulose and 8% of hemihydrate gypsum.
Further, the Cl content in the polyaluminium chloride is 46.01 percent, and Al is2O335.17% of CaO, 13.05% of SiO22.43% of Fe2O3The content is 2.25% in mass fraction.
Further, the portland cement is numbered 42.5.
Further, the specific surface area of the sulphoaluminate cement clinker is 500m2/kg。
Further, the fly ash is industrial solid waste collected from flue gas by coal-fired industrial enterprises;
the fly ash comprises active SiO2Active Al2O3And free CaO, the free CaO content being not less than 10%.
Further, the particle size of the fly ash is less than or equal to 2 microns, and the percentage of the fly ash with the particle size of less than or equal to 1 micron in the total amount of the fly ash is not less than 50%.
Furthermore, the desulfurized gypsum is an industrial byproduct obtained by coal-fired industrial enterprises after treating sulfur dioxide in flue gas, and the content of calcium sulfate is more than or equal to 90 percent.
Further, the specific surface area of the exfoliated gypsum is 400m2/kg。
On the other hand, the invention provides a use method of the hole sealing material, which comprises the steps of mixing the hole sealing material with water according to the proportion of 1 (1-1.5), stirring to form slurry, and pumping for grouting.
Compared with the prior art, the invention can realize at least one of the following beneficial effects:
(1) the coal ash, the desulfurized gypsum and the like are applied to the hole sealing material, so that the harmless comprehensive utilization of industrial solid wastes is realized;
(2) according to the hole sealing material provided by the invention, the main raw material adopts the Portland cement with lower cost, and compared with the hole sealing material taking the sulphoaluminate cement as the main raw material, the material cost is greatly reduced, the situation that the later strength of the sulphoaluminate cement is inverted and contracted is avoided, and meanwhile, the harmless comprehensive utilization of industrial solid waste is realized;
(3) the hole sealing material provided by the invention is suitable for a bag type two-plugging one-injection gas extraction process, the setting time and the slurry fluidity can be adjusted by adjusting the using amounts of the micro silicon powder and the accelerator according to the using requirements, the slurry with good fluidity and thixotropy can quickly fill pore canals and coal seam cracks and quickly set in a short time, and the hole sealing material has a good filling effect on the coal seam cracks; the compressive strength is high, and the change of a coal bed to a certain degree in the gas extraction process can be borne;
(4) the hole sealing material and the use method can realize the technical requirements of large sealing depth, compact hole sealing, adjustable fluidity, capability of sealing tiny gaps of coal seams and the like.
In the invention, the technical schemes can be combined with each other to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description.
Detailed Description
The embodiments of the present invention are provided to explain the principle of the present invention and not to limit the scope of the present invention.
The invention provides a hole sealing material which is used as a material for coal mine gas extraction hole sealing and comprises the following components (by weight):
700 portions and 800 portions of Portland cement;
80-100 parts of sulphoaluminate cement clinker;
30-50 parts of an accelerator;
50-150 parts of fly ash;
50-100 parts of desulfurized gypsum.
Wherein the accelerator comprises (by mass fraction): 60% of polyaluminium chloride, 10% of polyaluminium sulfate, 14% of sodium sulfate, 5.5% of sodium carbonate, 2.5% of sodium carboxymethyl cellulose and 8% of hemihydrate gypsum, and the components are mixed and used. Specifically, the polyaluminium chloride and the polyaluminium sulfate can improve the gelling capacity of the gel and improve the hydration degree of the cement; the sodium carbonate forms calcium carbonate and C-S-H gel by consuming calcium hydroxide, and promotes the dissolution and hydration of calcium silicate and calcium aluminate; the sodium sulfate can accelerate the volcanic ash reaction of the fly ash, so that the hydration of calcium silicate and calcium aluminate is accelerated, the carboxymethyl cellulose can absorb free water, and the cohesiveness of the slurry is increased; the semi-hydrated gypsum plays a role in quick setting by quickly separating out the semi-hydrated gypsum when meeting water.
The Cl content of the polyaluminium chloride in the accelerator was 46.01%, and Al was2O335.17% of CaO, 13.05% of SiO22.43% of Fe2O3The content is 2.25 percent, and the polyaluminium chloride is in industrial grade by mass fraction.
Portland cement is designated by 42.5.
The specific surface area of the sulphoaluminate cement clinker is 500m2Kg, obtained by purchase (available from gold source engineering materials ltd in the present example), whose main components include: CaO (content 43.42%), Al2O3(content: 32.77%), SiO2(content: 11.02%), SO3(content: 6.47%) and Fe2O3(content: 3.24%) by mass fraction.
The fly ash is industrial solid waste collected from flue gas by coal-fired industrial enterprises, and the main component of the fly ash comprises active SiO2Active Al2O3And free CaO, wherein the CaO content is not less than 10%. The fly ash partially replaces cement to play a certain role in dilution, the alkalinity in a reaction system is reduced, calcium silicate hydrate can be generated, and the compactness of the hole sealing material is improved. Specifically, the particle size of the fly ash is less than or equal to 2 microns, and the fly ash with the particle size of less than or equal to 1 micron accounts for not less than 50% of the total amount of the fly ash.
The desulfurized gypsum is an industrial byproduct obtained by treating sulfur dioxide in flue gas by coal-fired industrial enterprises, the content of calcium sulfate is more than or equal to 90 percent, and the desulfurized gypsum is ground until the specific surface area is 400m2Used after/kg.
The gas extraction process is a bag type two-plugging and one-pouring cement mortar technology, and the bag and the hole sealing part are made of the same hole sealing material.
The hole sealing principle of the bag type hole sealing device is that a grouting pipe is used for grouting the bags, the bags are in close contact with the wall of a drill hole after the bags expand, when the grouting pressure exceeds the opening pressure of the grouting nozzle, the grouting nozzle injects slurry into a gap between the two bags, the slurry enters a gap between the bags and the wall of the drill hole and a coal body gap at a certain depth of the periphery of the drill hole, and therefore hole sealing of the extraction drill hole is achieved.
The invention also provides a preparation method of the hole sealing material, which comprises the following steps: and mixing the raw materials according to a proportion, uniformly stirring, and respectively packaging and storing to obtain the hole sealing material.
The invention also provides a use method of the hole sealing material, which comprises the following steps: mixing the hole sealing material with water in a ratio of 1: (1-1.5), stirring to form slurry, and pumping for grouting.
Example 1
A pore sealing material comprises the following components (by weight): 700 parts of Portland cement, 100 parts of sulphoaluminate cement clinker, 50 parts of accelerating agent, 150 parts of fly ash and 100 parts of desulfurized gypsum.
The components in the raw materials are mixed according to a ratio, stirred uniformly, mixed with water according to a mass ratio of 1:1, and then are used by grouting after being stirred uniformly.
Example 2
A pore sealing material comprises the following components (by weight): 800 parts of Portland cement, 80 parts of sulphoaluminate cement clinker, 50 parts of accelerating agent, 150 parts of fly ash and 100 parts of desulfurized gypsum.
The components in the raw materials are mixed according to a ratio, stirred uniformly, mixed with water according to a mass ratio of 1:1, and then are used by grouting after being stirred uniformly.
Example 3
A pore sealing material comprises the following components (by weight): 800 parts of Portland cement, 100 parts of sulphoaluminate cement clinker, 30 parts of accelerating agent, 150 parts of fly ash and 100 parts of desulfurized gypsum.
The components in the raw materials are mixed according to a ratio, stirred uniformly, mixed with water according to a mass ratio of 1:1.5, and then are used by grouting after being stirred uniformly.
Example 4
A pore material comprising the following components (by weight): 800 parts of Portland cement, 100 parts of sulphoaluminate cement clinker, 50 parts of accelerating agent, 50 parts of fly ash and 100 parts of desulfurized gypsum.
The components in the raw materials are mixed according to a ratio, stirred uniformly, mixed with water according to a mass ratio of 1:1, and then are used by grouting after being stirred uniformly.
Example 5
A cementitious sealing material comprising the following components (by weight): 800 parts of Portland cement, 100 parts of sulphoaluminate cement clinker, 50 parts of accelerating agent, 150 parts of fly ash and 50 parts of desulfurized gypsum.
The components in the raw materials are mixed according to a ratio, stirred uniformly, mixed with water according to a mass ratio of 1:1, and then are used by grouting after being stirred uniformly.
The properties of the materials obtained in examples 1 to 5 are as follows:
Figure BDA0003210831330000061
the hole sealing material provided by the invention has high fluidity, can realize long-distance conveying, has initial setting time within 30-60 min, has the 24-hour compressive strength of hole sealing larger than 2MPa, can be used for drilling extraction, has the later-stage compressive strength of 10MPa, and has a certain supporting effect on coal seam loosening.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (10)

1. The hole sealing material is characterized by comprising the following components in parts by weight:
700 portions and 800 portions of Portland cement;
80-100 parts of sulphoaluminate cement clinker;
30-50 parts of an accelerator;
50-150 parts of fly ash;
50-100 parts of desulfurized gypsum.
2. The hole sealing material according to claim 1, wherein the accelerator comprises, in mass fraction: 60% of polyaluminium chloride, 10% of polyaluminium sulfate, 14% of sodium sulfate, 5.5% of sodium carbonate, 2.5% of sodium carboxymethyl cellulose and 8% of hemihydrate gypsum.
3. The pore sealing material according to claim 2, wherein the content of Cl in the polyaluminum chloride is 46.01%, and Al is2O335.17% of CaO, 13.05% of SiO22.43% of Fe2O3The content is 2.25% in mass fraction.
4. The sealing material according to claim 1, wherein the portland cement is denoted by 42.5.
5. The sealing material according to claim 1, characterized in that the specific surface area of the sulphoaluminate cement clinker is 500m2/kg。
6. The hole sealing material according to claim 1, wherein the fly ash is industrial solid waste captured from flue gas by coal-fired industrial enterprises;
the fly ash comprises active SiO2Active Al2O3And free CaO, the free CaO content being not less than 10%.
7. The hole sealing material according to claim 6, characterized in that the particle size of the fly ash is 2 μm or less, and the percentage of the fly ash with the particle size of 1 μm or less to the total amount of the fly ash is not less than 50%.
8. The hole sealing material according to claim 1, wherein the desulfurized gypsum is an industrial byproduct obtained by coal-fired industrial enterprises after treatment of sulfur dioxide in flue gas, and the content of calcium sulfate is not less than 90%.
9. The pore sealing material according to claim 8, wherein the desulfurized gypsum has a specific surface area of 400m2/kg。
10. A use method of the hole sealing material is characterized in that the hole sealing material as claimed in any one of claims 1 to 9 is mixed with water in a ratio of 1 (1-1.5), stirred to form slurry, and pumped for grouting.
CN202110929588.9A 2021-08-13 2021-08-13 Hole sealing material and using method thereof Pending CN113698165A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961685A (en) * 2022-06-23 2022-08-30 同济大学 Method for mining underground resources by adopting negative thixotropic fluid

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CN104449609A (en) * 2014-10-31 2015-03-25 河南理工大学 Active pressure maintaining and hole sealing material for gas extraction drill hole and hole sealing process thereof
CN105016677A (en) * 2015-07-07 2015-11-04 河南天成环保科技股份有限公司 Grouting and hole-sealing material used for drilling of underground coal mine gas
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FR2544303A1 (en) * 1983-03-28 1984-10-19 Pascau Jean Maurice CURABLE COMPOSITION, PROCESS FOR IMPLEMENTING THE SAME, AND APPLICATION IN PARTICULAR TO THE BONDING OF ORIFICES
US20060021751A1 (en) * 2004-07-28 2006-02-02 Fyten Glen C Methods of cementing and cement compositions containing a polymeric cement cohesion additive
CN104449609A (en) * 2014-10-31 2015-03-25 河南理工大学 Active pressure maintaining and hole sealing material for gas extraction drill hole and hole sealing process thereof
CN105016677A (en) * 2015-07-07 2015-11-04 河南天成环保科技股份有限公司 Grouting and hole-sealing material used for drilling of underground coal mine gas
CN109437771A (en) * 2018-12-28 2019-03-08 鲍斌 A kind of mining flexible hole-sealing grouting material

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李晓燕,李晓东,胡红伟: "《混凝土外加剂及其改性制备研究》", 31 May 2017 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961685A (en) * 2022-06-23 2022-08-30 同济大学 Method for mining underground resources by adopting negative thixotropic fluid
CN114961685B (en) * 2022-06-23 2023-02-21 同济大学 Method for mining underground resources by adopting negative thixotropic fluid

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