CN113697614A

CN113697614A - Winding machine capable of adjusting tension and angle

Info

Publication number: CN113697614A
Application number: CN202111124641.4A
Authority: CN
Inventors: 韩金辉; 唐万里; 仇尊波; 许雷; 韩长江
Original assignee: Xuzhou Henghui Braiding Machine Co ltd
Current assignee: Xuzhou Henghui Braiding Machine Co ltd
Priority date: 2021-09-25
Filing date: 2021-09-25
Publication date: 2021-11-26

Abstract

A winding machine with adjustable tension and angle belongs to winding machines. The method comprises the following steps: the device comprises a core wire group, a supporting bunch group, a winding group, a tension control device and a control box; fixedly connecting a supporting bunch group with screws at the upper end of the core wire group, wherein the core wire group is used for concentrating core wires in each direction at a winding center, and the supporting bunch group is used for changing the angle of each core wire; the winding group is arranged above the supporting wire bundling group and is used for winding the anti-sand cloth on the two sides of the core wire; the tension control device is arranged on the winding group and used for controlling the tension of the abrasive belt; the control box is external and is used for controlling the tension control device, adjusting the tension, displaying the tension, adjusting the speed and counting the circle. The advantages are that: the winding angles of the left and right sides of the sand control cloth are adjustable, so that the requirements of different customers are met; secondly, the tension is stepless adjustable, the tension can be displayed in real time, and the tension can be stepless adjusted without stopping the machine; the winding angle is convenient to adjust, and any accessory does not need to be replaced.

Description

Winding machine capable of adjusting tension and angle

Technical Field

The invention relates to a winding machine, in particular to a winding machine with adjustable tension and angle.

Background

Offshore contains abundant strategic resources such as petroleum, natural gas and non-ferrous metal minerals, and a great amount of material resources and financial resources are invested in the oceans in the world to carry out exploration and development of offshore resources. Under the working condition of ocean resource exploitation, the reliable positioning of the offshore operation ship and the platform in the working area must be ensured. In addition, when the ships are used for operations such as offshore replenishment, a reliable positioning mode is also needed. At present, the mainstream marine vessel positioning mode mainly comprises 2 types of mooring positioning and dynamic positioning, wherein the mooring positioning mode has wide application range and is a positioning mode with low cost and high efficiency. The offshore ship and the operation platform can be stably produced and operated under the conditions of deep sea and stormy waves by using a mooring mode, and have certain anti-interference capability and are suitable for complex offshore working conditions. The stability and safety of ship mooring systems have been the focus of research in the industry, and due to the complex conditions in the ocean, there are external factors such as sand grains which can damage the cables, and the cables must be protected to block the cutting of the cables by the sand grains.

In fig. 10, in the conventional winding machine, a motor 7-1 drives a motor gear 7-2, the motor gear 7-2 is transmitted to a duplicate gear 7-3, the duplicate gear is transmitted to a turntable gear 7-4 through other gears, and the turntable 7-5 is fixed on the turntable gear by screws, so that the motor gear and the turntable gear 7-4 rotate together, and a spindle 7-6 above the turntable 7-5 is driven to pay off and is wound on a core wire coming out from a core tube 7-7, and winding is completed.

The disadvantages are that:

firstly, tension adjustment is inconvenient, yarn cannot be paid off due to too tight tension, yarn is possibly tangled into a ball due to too loose tension, winding cannot be performed normally, and the tension cannot be displayed.

Although the spindle 7-6 is provided with the spring, the tension can be adjusted by replacing the spring, but the assembly and disassembly are very troublesome; 2. the spring is inconvenient to purchase outside and needs to be purchased in a customized manner; 3. the spring cannot be changed during the use by adjusting the tension, and the machine needs to be stopped for replacement; 4. the tension is unknown and cannot be displayed on the machine.

Secondly, the winding angle is fixed and can not be conveniently adjusted

1. Although the adjustment can be realized by replacing the rotary disk 7-5, the cost is greatly increased due to the customized processing purchase;

2. the disassembly and the assembly of the turntables 7 to 5 are not convenient, and the labor and the time are wasted

Summarizing the above, the disadvantages are: tension adjustment is inconvenient, and the magnitude of the tension cannot be displayed in real time; the winding angle is fixed and cannot be conveniently adjusted.

Disclosure of Invention

The invention aims to provide a winding machine with adjustable tension and angle, which solves the problems that the existing winding machine is inconvenient in tension adjustment and cannot display the tension in real time; the winding angle is fixed, and the problem of adjustment is not convenient.

The technical scheme of the invention is realized as follows: the winding machine includes: the device comprises a core wire group, a supporting bunch group, a winding group, a tension control device and a control box;

the upper end of the core wire group is fixedly connected with a supporting bunch group by screws, the core wire group is used for concentrating the core wires in each direction at the winding center, and the supporting bunch group is used for changing the angle of each core wire; the winding group is arranged above the supporting wire bundling group and is used for winding the anti-sand cloth on the two sides of the core wire; the tension control device is arranged on the winding group and used for controlling the tension of the anti-sand cloth; the control box is external and is used for controlling the tension control device, adjusting the tension, displaying the tension, adjusting the speed and counting the circle.

The core wire set comprises: the core wire device comprises a core wire underframe, a # -shaped wiring claw, a core wire wheel carrier and a core wire wheel;

the core wire underframe is formed by welding section bar supports, and connecting lugs for connection are uniformly distributed on four peripheries of the core wire underframe; a plurality of # -shaped wiring claws are uniformly distributed on the plane of the core wire underframe to form an outer ring, a plurality of core wire wheel frames are uniformly distributed on the plane of the core wire underframe to form an inner ring and are positioned in the outer ring, the core wire wheel frames are U-shaped in appearance, fixing holes are formed below the core wire wheel frames, and the core wire wheel frames are fixed on the core wire wheel frames by screws; the upper part of each core wire wheel carrier is provided with a core wire wheel, the core wire passes through the # -shaped wiring claw and enters the core wire wheel carrier, and the direction of the core wire is changed by the core wire wheel above the core wire wheel and enters the large bunch ring at the upper part; the whole core wire wheel is cylindrical, the middle part of the core wire wheel is provided with a U-shaped groove, and a bearing is arranged in the core wire wheel, so that sliding friction is changed into rolling friction, and friction force is reduced.

The cross wiring claw is provided with four polished rods, a polished rod seat and a polished rod frame, the four polished rods are respectively arranged on the polished rod seat and the polished rod frame in an upper part, a lower part, a left part and a right part, and bearings are arranged in the polished rods to convert sliding friction into rolling friction and reduce friction force; the cross-shaped wiring claw is used for adjusting the angle of each core wire and aligning to the arc groove of the core wire wheel.

The set of support beam lines includes: the supporting frame, the large wire-binding ring and the small wire-binding ring; the support frame is of an integral frame structure, the middle of the support frame is reinforced by a section bar, the legs below the support frame are respectively welded with a connecting plate with holes, and the support frame is used for supporting the underframe of the core wire above and connecting the core wire below the support frame; a fixed flat plate is welded above the supporting frame and used for fixing the winding group; an inner ring and an outer ring are fixed below the support frame fixing flat plate, the inner ring and the outer ring are an upper layer and a lower layer, the small wire-bundling ring is fixed by screws as the inner ring, the large wire-bundling ring is fixed by screws as the outer ring, the angle of the core wires is adjusted, and the dispersed type is changed into the centralized gathering type.

The small wire binding rings and the large wire binding rings are the same in shape and different in size, the middle of each wire binding ring is provided with a circular ring, the surface of the circular ring is polished, so that the core wires cannot be scratched, one Z-shaped fixing frame is welded at every 90 degrees of the periphery of the circular ring, and the total number of the four Z-shaped fixing frames is welded on each wire binding ring.

The winding group comprises: the device comprises a motor, a motor fixing frame, a motor gear, a rotating disc, a wire passing die orifice, an adjusting screw rod, a winding slip ring seat, an upper bearing, a grease nipple, a winding gear ring, a lower bearing and a slip ring;

the motor fixing frame is fixed above the supporting frame by screws; the motor is fixed below the motor fixing frame by screws; the motor gear is fixed on an output shaft above the motor by a flat key and a screw, and the motor gear is meshed with the winding gear ring; the rotating disc is fixed on the winding gear ring by screws, power is output to the motor gear through the motor, the motor gear is transmitted to the winding gear ring, the winding gear ring drives the rotating disc to rotate through the connecting screws, and then the tension control device is driven to rotate around the core wire as a center to form winding; an upper bearing is arranged above the inner ring of the winding gear ring; the middle outer ring is provided with an oil filling nozzle for lubricating a lower bearing below;

the centers of the upper bearing and the lower bearing are connected with winding slip ring seats, a slip ring is arranged on the winding slip ring seat below the lower bearing, and the slip ring is connected to the bottom surface of the winding gear ring; the rotating disc can not arrange a signal wire for the rotating piece and can not provide signal input for the magnetic powder brake of the tension control device, so that the slip ring is added, and the elastic pressure of the electric brush in the slip ring is in sliding contact with the annular groove of the conducting ring to transmit signals and current so as to realize the transmission of control signals when the winding machine rotates;

the upper end and the lower end of the winding slip ring seat are provided with a wire passing die orifice, and the inner diameter of the wire passing die orifice is changed according to the thickness of the core wire; a plurality of connecting plates with holes are distributed above the rotating disc, the centers of all holes of the inner and outer connecting plates are respectively on the same straight line, two rows of connecting plates on the periphery respectively penetrate through all connecting plate holes by using rotating shafts and are used as central rotating shafts of the tension control device, two rows of connecting plates on the inner periphery respectively penetrate through all hole centers by using shafts, adjusting screw rods are sleeved on the shafts, and the winding angle of the tension control device is changed by adjusting the positions of nuts on the adjusting screw rods.

The slip ring comprises: the slip ring stator, slip ring rotor signal line, slip ring rotor and slip ring stator signal line; the slip ring rotor is connected to the winding gear ring by screws, and a slip ring rotor signal wire output from the slip ring rotor is connected with the magnetic powder brake; the slip ring stator signal wire is connected with the external control box, so that the tension of the tension set in rotation can be controlled by adjusting the knob on the external control box; the slip ring stator is connected with the winding slip ring seat and the support frame through screws, and the inner ring of the slip ring stator is arranged on the winding slip ring seat.

The tension control device comprises: the device comprises a sand control material, a tension frame, a rotating shaft, a pressing wheel set and a sand control material roller; the tension frame is characterized in that a pressing wheel set is connected between the short plate and the long plate of the tension frame, a sand-proof material roller is connected to the long plate on one side of the pressing wheel set, a sand-proof material is wound on the sand-proof material roller, and a rotating shaft is connected to the rotating lug plate on the bottom surface of the long plate.

The tension frame is composed of 4 parts, wherein a short plate is arranged above the tension frame, a welding frame is arranged in the middle of the tension frame, a long plate is arranged below the tension frame, the short plate, the welding frame and the long plate are connected together through screws to form the U-shaped tension frame, so that later maintenance is facilitated, and the rotary lug plates are welded below the long plates.

Pinch roller set include: an adjustable pinch roller and a fixed pinch roller; the two adjustable pressure wheels are arranged, and the adjustable pressure wheel shafts are arranged between the short plate and the long plate of the tension frame through adjustable devices; the adjustable device comprises: the pressing plate, the spring gland, the spring and the sliding block seat type bearing with the seat are arranged on the base; fixing a pressing plate on the long plate and the short plate by screws, wherein countersunk holes for fixing the screws are formed in two ends of the pressing plate, a threaded hole is formed in the middle of the pressing plate, the long screws are arranged in the threaded holes of the pressing plate and abut against the positioning blind holes of the spring gland, a thin shaft platform below the spring gland is placed in the spring and abuts against one end of the spring, the other end of the spring is plugged into a hole above the sliding block type seated bearing, and an adjustable pressure wheel penetrates into the sliding block type seated bearing; the four fixed pinch rollers are arranged between the short plate and the long plate of the tension frame, the upper shafts of the fixed pinch rollers penetrate through the short plate, the upper shafts are connected with chain wheels, the chain wheels are connected in series through chains, the short plate is connected with a tension adjusting plate, the tension adjusting plate is positioned between two fixed pinch roller shafts, and the tension adjusting plate is connected with a tension chain wheel; the lower shaft of the fixed pinch roller at one end penetrates through the long plate, and the lower shaft is connected with a magnetic powder brake.

The sand control material roller comprises: a locking knob, a winding shaft and a bearing seat; a bearing seat is arranged on one side of the long plate of the tension frame, a winding shaft penetrates through the bearing seat, and a lower supporting plate and an upper cover plate are arranged on the winding shaft; install sand control material on the bottom suspension splint, install the upper cover plate on the winding axle of sand control material upper end, the upper cover plate is fixed through locking knob.

The beneficial effects are that, due to the adoption of the technical scheme, the core wires in all directions enter the large-strand wire ring through the lower core wire wheel to change the angles of the core wires, then enter the small-strand wire ring, and continuously bundle the core wires to one piece to form an angle approximately approaching to 90 degrees, so that the core wires can be prevented from being napped by the wire passing die openings; then enters a tension control device through the winding group and is pulled up by a knitting machine or other traction machines. At the moment, the motor is started, the motor transmits power to the motor gear through the flat key, the motor gear is meshed with the winding gear ring, the power is transmitted to the winding gear ring, the winding gear ring drives the rotating disc through the screw, the rotating disc drives the left tension control device and the right tension control device above the rotating disc to start winding on the core wire, and the tension of the sand prevention material is controlled by adjusting the tension on the control box, so that the winding work is finished. The tension control device is mainly provided with the magnetic powder brake, the tension can be directly and steplessly adjusted through the external control box under the condition of not detaching the part, but because the rotating part cannot be provided with a signal wire, otherwise, the circuit is twisted off by rotating, so that the slip ring is additionally arranged, and the difficulty that the circuit cannot be added to the conventional winding device is changed.

The advantages are that: the winding angles of the left and right sides of the sand control cloth are adjustable, so that the requirements of different customers are met; secondly, the tension is stepless adjustable, the tension can be displayed in real time, and the tension can be stepless adjusted without stopping the machine; the winding angle is convenient to adjust, and any accessory does not need to be replaced.

Drawings

FIG. 1 is a three-dimensional block diagram of the overall assembly of the present invention.

Fig. 2 is a three-dimensional structural view of a core wire set of the present invention.

FIG. 3 is a schematic three-dimensional structure of the # -shaped wiring claw of the present invention.

Fig. 4 is a schematic view of the structure of the supporting harness set of the present invention.

Fig. 5 is a schematic diagram of the winding set structure of the present invention.

Fig. 6 is a front three-dimensional structural view of the tension control device of the present invention.

Fig. 7 is a bottom three-dimensional structural view of the tension control device of the present invention.

Fig. 8 is a three-dimensional structural view of the tension frame of the present invention.

Fig. 9 is a sectional structural view of the tension control device of the present invention.

Fig. 10 is a prior art winder assembly diagram.

In the figure, 1, a core wire group; 2. supporting the bundle group; 3. winding; 4. a core wire; 5. a tension control device; 6. and a control box.

1-1, a core wire chassis; 1-2, a # -shaped wiring claw; 1-3, a core wire wheel carrier; 1-4, core wire wheel.

2-1, a support frame; 2-2, a large wire harness loop; 2-3, a small bundle wire ring.

3-1, a motor; 3-2, a motor fixing frame; 3-3, motor gear; 3-4, rotating the disc; 3-5, passing a wire die orifice; 3-6, adjusting a screw rod; 3-7, winding a slip ring seat; 3-8, an upper bearing; 3-9 parts of grease nipple; 3-10, winding the gear ring; 3-11, a lower bearing; 3-12, a slip ring; 3-12-1, a slip ring stator; 3-12-2, slip ring rotor signal line; 3-12-3, slip ring rotor; 3-12-4, slip ring stator signal line.

5-1, sand control material; 5-2, pressing a plate; 5-3, spring gland; 5-4, a spring; 5-5, a slide block seat type bearing with a seat; 5-6, chain wheel; 5-7, tensioning and adjusting plates; 5-8, a tension chain wheel; 5-9, chains; 5-10, a tension frame; 5-11, locking knob; 5-12, winding shaft; 5-13, an adjustable pressure wheel; 5-14, fixing the pressing wheel; 5-15, a lower supporting plate; 5-16, a rotating shaft; 5-17, magnetic powder brake; 5-18 and bearing seats.

5-10-1, short plate; 5-10-2, a U-shaped welding frame; 5-10-3, long plate; 5-10-4, rotating ear plate.

7-1, a motor; 7-2, a motor gear; 7-3, a duplicate gear; 7-4, a turntable gear; 7-5, a turntable; 7-6, spindles; 7-7, a core tube.

Detailed Description

The invention is further illustrated with reference to the following figures and examples:

example 1: the winding machine of the present invention comprises: the device comprises a core wire group 1, a supporting bunch group 2, a winding group 3, a tension control device 5 and a control box 6;

in the embodiment shown in fig. 1: fixedly connecting a supporting wire group 2 at the upper end of a core wire group 1 by screws, wherein the core wire group 1 is used for concentrating core wires 4 in each direction at a winding center, and the supporting wire group 2 is used for changing the angle of each core wire 4; the winding group 3 is arranged above the supporting bunch group 2 and is used for winding the anti-sand cloths on the two sides on the core wire 4; the tension control device 5 is arranged on the winding group 3 and used for controlling the tension of the abrasive-proof belt; the control box 6 is arranged outside and used for controlling the tension control device 5, adjusting the tension, displaying the tension, adjusting the speed and counting the circle.

In the embodiment shown in fig. 2, the core wire set 1 comprises: the core wire winding machine comprises a core wire underframe 1-1, a # -shaped wiring claw 1-2, a core wire wheel carrier 1-3 and a core wire wheel 1-4;

the core wire underframe 1-1 is formed by supporting and welding sectional materials, and connecting lugs for connection are uniformly distributed on four peripheries; a plurality of # -shaped wiring claws 1-2 are uniformly distributed on the plane of a core wire underframe 1-1 to form an outer ring, a plurality of core wire wheel frames 1-3 are uniformly distributed on the plane of the core wire underframe 1-1 to form an inner ring and positioned in the outer ring, the core wire wheel frames 1-3 are U-shaped in appearance, fixing holes are formed below the core wire wheel frames 1-1, and the core wire wheel frames are fixed on the core wire wheel frames 1-1 by screws; the upper part of each core wire wheel carrier 1-3 is provided with a core wire wheel 1-4, a core wire 4 passes through the # -shaped wiring claw 1-2 and enters the core wire wheel carrier 1-3, and the direction is changed by the core wire wheel 1-4 above to enter a large bunch of rings 2-2 at the upper part; the core wire wheel 1-4 is cylindrical as a whole, the middle is provided with a U-shaped groove, and a bearing is arranged in the core wire wheel 1-4, so that sliding friction is converted into rolling friction, and friction force is reduced.

In fig. 3, the # -shaped wiring claw 1-2 is provided with four polish rods, a polish rod base and a polish rod frame, the four polish rods are respectively arranged on the polish rod base and the polish rod frame in an upper part, a lower part, a left part and a right part, bearings are arranged in the polish rods to convert sliding friction into rolling friction and reduce friction force; the cross wiring claw 1-2 is used for adjusting the angle of each core wire and is used for aligning with the arc groove of the core wire wheel 1-4.

In the embodiment shown in fig. 4, the set of support beams 2 comprises: a support frame 2-1, a large wire-binding ring 2-2 and a small wire-binding ring 2-3; the support frame 2-1 is of an integral frame structure, the middle of the support frame is reinforced by a section bar, the legs at the lower part are respectively welded with a connecting plate with holes, and the support frame 2-1 is used for supporting the underframe 1-1 of the core wire at the upper part and the lower part; a fixed flat plate is welded above the support frame 2-1 and used for fixing the winding group 3; an inner ring and an outer ring are fixed below a fixed flat plate of the support frame 2-1, the inner ring and the outer ring are an upper layer and a lower layer, the small wire-bundling ring 2-3 is fixed by screws as the inner ring, the large wire-bundling ring 2-2 is fixed by screws as the outer ring, the angle of the core wire 4 is adjusted, and the dispersed type is changed into the centralized gathering type. The small wire bundling ring 2-3 and the large wire bundling ring 2-2 are the same in shape but different in size, the middle of each wire bundling ring is a circular ring, the surface of the circular ring is polished, so that a core wire cannot be scratched, a Z-shaped fixing frame is welded at every 90 degrees of the periphery of the circular ring, and the total number of four Z-shaped fixing frames is welded on each wire bundling ring.

In the embodiment shown in fig. 5: the winding group 3 comprises: the motor comprises a motor 3-1, a motor fixing frame 3-2, a motor gear 3-3, a rotating disc 3-4, a wire passing die orifice 3-5, an adjusting screw rod 3-6, a winding sliding ring seat 3-7, an upper bearing 3-8, a grease nipple 3-9, a winding gear ring 3-10, a lower bearing 3-11 and a sliding ring 3-12;

the motor fixing frame 3-2 is fixed above the supporting frame 2-1 by screws; the motor 3-1 is fixed below the motor fixing frame 3-2 by screws; a motor gear 3-3 is fixed on an output shaft above the motor 3-1 by a flat key and a screw, and the motor gear 3-3 is meshed with a winding gear ring 3-10; the rotating disc 3-4 is fixed on the winding gear ring 3-10 through a screw, power is output to the motor gear 3-3 through the motor 3-1, the motor gear 3-3 is transmitted to the winding gear ring 3-10, the winding gear ring 3-10 drives the rotating disc 3-4 to rotate through a connecting screw, and then the tension control device 5 is driven to rotate around the core wire 4 to form winding; an upper bearing 3-8 is arranged above the inner ring of the winding gear ring 3-10; the outer ring of the middle part is provided with an oil filling nozzle 3-9 which is used for lubricating a lower bearing 3-11 below;

the centers of the bearings 3-8 and the lower bearings 3-11 are connected with winding slip ring seats 3-7, slip rings 3-12 are arranged on the winding slip ring seats 3-7 below the lower bearings 3-11, and the slip rings 3-12 are connected to the bottom surfaces of the winding gear rings 3-10; the rotating disk 3-4 is provided with the slip ring 3-12 because the rotating part can not be provided with signal wires and can not provide signal input for the magnetic powder brake 5-17 of the tension control device 5, and the elastic pressure of the electric brush in the slip ring 3-12 is in sliding contact with the annular groove of the conductive ring to transmit signals and current so as to realize the transmission of control signals when the winding machine rotates;

the upper end and the lower end of the winding slip ring seat 3-7 are respectively provided with a wire passing die orifice 3-5, and the inner diameter of the wire passing die orifice is changed according to the thickness of the core wire 4; a plurality of connecting plates with holes are distributed above the rotating disc 3-4, the centers of holes of the inner and outer connecting plates are respectively on the same straight line, two rows of connecting plates on the periphery respectively penetrate through the holes of the connecting plates by using rotating shafts 5-16 to be used as central rotating shafts of the tension control device 5, two rows of connecting plates on the inner periphery respectively penetrate through the centers of the holes by using shafts, adjusting screw rods 3-6 are sleeved on the shafts, and the winding angle of the tension control device 5 is changed by adjusting the positions of nuts on the adjusting screw rods 3-6.

The slip ring 3-12 comprises: a slip ring stator 3-12-1, a slip ring rotor signal line 3-12-2, a slip ring rotor 3-12-3 and a slip ring stator signal line 3-12-4; the slip ring rotor 3-12-3 is connected with the winding gear ring 3-10 by screws, and a slip ring rotor signal wire 3-12-2 output from the slip ring rotor 3-12-3 is connected with the magnetic powder brake 5-17; the slip ring stator signal line 3-12-4 is connected with the external control box 6, so that the tension of the rotating tension group 5 can be controlled by adjusting the knob on the external control box 6; the slip ring stator 3-12-1 is connected with the winding slip ring seat 3-7 and the support frame 2-1 by screws, and the inner ring of the slip ring stator 3-12-1 is arranged on the winding slip ring seat 3-7.

In the embodiment shown in fig. 6 and 7: the tension control device 5 includes: 5-1 parts of sand control material, 5-10 parts of tension frame, 5-16 parts of rotating shaft, a pressing wheel set and a sand control material roller; a press wheel set is connected between a short plate 5-10-1 and a long plate 5-10-3 of a tension frame 5-10, a sand prevention material roller is connected on the long plate 5-10-3 at one side of the press wheel set, a sand prevention material 5-1 is wound on the sand prevention material roller, and a rotating shaft 5-16 is connected on a rotating lug plate 5-10-4 at the bottom surface of the long plate 5-10-3.

In fig. 8, the tension frame 5-10 is composed of 4 parts, the upper part is a short plate 5-10-1, the middle part is a welding frame 5-10-2, the lower part is a long plate 5-10-3, the three parts are connected together by screws to form a U-shaped tension frame 5-10, so that the later maintenance is convenient, and the rotary lug plate 5-10-4 is welded below the long plate.

Pinch roller set include: adjustable pinch rollers 5-13 and fixed pinch rollers 5-14; two adjustable pressure wheels 5-13 are arranged, and the adjustable pressure wheel shafts are arranged between the short plate 5-10-1 and the long plate 5-10-3 of the tension frame 5-10 through adjustable devices; the adjustable device comprises: 5-2 parts of a pressure plate, 5-3 parts of a spring gland, 5-4 parts of a spring and 5-5 parts of a slide block seat type bearing with a seat; fixing a pressure plate 5-2 on a long plate 5-10-3 and a short plate 5-10-1 by screws, wherein countersunk holes for fixing the screws are formed in two ends of the pressure plate 5-2, a threaded hole is formed in the middle of the pressure plate 5-2, the threaded hole is provided with a long screw, the long screw abuts against a positioning blind hole of a spring gland 5-3, a thin shaft platform below the spring gland 5-3 is placed in a spring 5-4 and abuts against one end of the spring 5-4, the other end of the pressure plate is plugged into a hole above a sliding block type bearing 5-5, and an adjustable pressure wheel 5-13 penetrates into the sliding block type bearing 5-5; four fixed pinch rollers 5-14 are arranged between the short plates 5-10-1 and the long plates 5-10-3 of the tension frame 5-10, the upper shafts of the fixed pinch rollers 5-14 penetrate through the short plates 5-10-1, the upper shafts are connected with chain wheels 5-6, the chain wheels 5-6 are connected in series through chains 5-9, the short plates 5-10-1 are connected with tension adjusting plates 5-7, the tension adjusting plates 5-7 are positioned between the two fixed pinch roller shafts, and the tension adjusting plates 5-7 are connected with tension chain wheels 5-8; the lower shaft of the fixed pinch roller 5-14 at one end penetrates through the long plate 5-10-3, and the magnetic powder brake 5-17 is connected to the lower shaft.

The sand control material roller comprises: 5-11 parts of locking knobs, 5-12 parts of winding shafts and 5-18 parts of bearing seats; a bearing seat 5-18 is arranged on one side of a long plate 5-10-3 of the tension frame 5-10, a winding shaft 5-12 penetrates through the bearing seat 5-18, and a lower supporting plate 5-15 and an upper cover plate are arranged on the winding shaft 5-12; the lower supporting plate 5-15 is provided with a sand control material 5-1, the winding shaft 5-12 at the upper end of the sand control material 5-1 is provided with an upper cover plate, and the upper cover plate is fixed through a locking knob 5-11.

A plurality of pressure plates 5-2 are fixed by screws, two ends of each pressure plate 5-2 are countersunk holes for fixing the screws, the middle of each pressure plate 5-2 is provided with a threaded hole, long screws are arranged on the threaded holes of the pressure plates 5-2 and abut against the positioning blind holes of the spring gland 5-3, a thin shaft platform below the spring gland is placed in the springs 5-4 and abuts against one end of each spring 5-4, the other end of each spring is inserted into a hole above the slider type seated bearing 5-5, and the adjustable pressure wheels 5-13 penetrate into the slider type seated bearing 5-5, so that the height of the slider type seated bearing 5-5 can be adjusted by the springs 5-4 by adjusting the height of the long screws in the middle of the pressure plates 5-2, and then the adjustable pressure wheels 5-13 are driven by the slider type seated bearing 5-5;

the magnetic powder brake 5-17 is arranged on the bottom surface of a long plate 5-10-3 of a tension frame 5-10, the adjustable pressure wheels 5-13 are arranged in the centers of the magnetic powder brakes 5-17, bearing seats are arranged at both ends of the adjustable pressure wheels 5-13, a plurality of adjustable pressure wheels 5-13 at the lower part in the tension frame 5-10 extend out of the upper end surface shaft tables of a short plate 5-10-1 of the tension frame 5-10 and are respectively provided with a chain wheel 5-6, the chain wheels 5-6 are connected together by chains 5-9 for synchronous transmission, in order to adjust the chain tension, a plurality of tension adjusting plates 5-7 are fixed outside the short plate 5-10-1 of the tension frame 5-10 by screws, a tension chain wheel 5-8 with a bearing is arranged above the tension adjusting plates 5-7, and the arc fixing positions on the tension adjusting plates 5-7 are adjusted, to change the tightness of the chain 5-9 pressed by the tension chain wheel 5-8;

the outer side of a long plate 5-10-3 of a tension frame 5-10 is provided with a bearing seat 5-18, a winding shaft 5-12 penetrates through the bearing seat 5-18, a lower supporting plate 5-15 and an upper cover plate are arranged on the winding shaft 5-12, a sand prevention material 5-1 is arranged on the lower supporting plate 5-15, an upper cover plate is arranged on the winding shaft 5-12 at the upper end of the sand prevention material 5-1, and the upper cover plate is fixed through a locking knob 5-11; the sand control material 5-1 is respectively wound on the adjustable pinch rollers 5-13 and the fixed pinch rollers 5-14 after coming out, and finally wound at the gathering position of a plurality of core wires 4.

Claims

1. A winding machine with adjustable tension and angle is characterized in that: the winding machine includes: the device comprises a core wire group, a supporting bunch group, a winding group, a tension control device and a control box;

2. An adjustable tension and angle winder as claimed in claim 1, wherein: the core wire set comprises: the core wire device comprises a core wire underframe, a # -shaped wiring claw, a core wire wheel carrier and a core wire wheel;

3. An adjustable tension and angle winder as claimed in claim 1, wherein: the set of support beam lines includes: the supporting frame, the large wire-binding ring and the small wire-binding ring;

the support frame is of an integral frame structure, the middle of the support frame is reinforced by a section bar, the legs below the support frame are respectively welded with a connecting plate with holes, and the support frame is used for supporting the underframe of the core wire above and connecting the core wire below the support frame; a fixed flat plate is welded above the supporting frame and used for fixing the winding group; an inner ring and an outer ring are fixed below the support frame fixing flat plate, the inner ring and the outer ring are an upper layer and a lower layer, the small wire-bundling ring is fixed by screws as the inner ring, the large wire-bundling ring is fixed by screws as the outer ring, the angle of the core wires is adjusted, and the dispersed type is changed into the centralized gathering type.

4. An adjustable tension and angle winder as claimed in claim 3, wherein: the small wire harness ring and the large wire harness ring have the same shape; the middle of each wire bundling ring is provided with a circular ring, a Z-shaped fixing frame is welded at every 90 degrees of the periphery of the circular ring, and four Z-shaped fixing frames are welded on each wire bundling ring in total.

5. An adjustable tension and angle winder as claimed in claim 1, wherein: the winding group comprises: the device comprises a motor, a motor fixing frame, a motor gear, a rotating disc, a wire passing die orifice, an adjusting screw rod, a winding slip ring seat, an upper bearing, a grease nipple, a winding gear ring, a lower bearing and a slip ring;

the centers of the upper bearing and the lower bearing are connected with winding slip ring seats, a slip ring is arranged on the winding slip ring seat below the lower bearing, and the slip ring is connected to the bottom surface of the winding gear ring; the elastic pressure of the electric brush in the slip ring is in sliding contact with the conductive ring groove to transmit signals and current so as to realize the transmission of control signals when the winding machine rotates;

6. An adjustable tension and angle winder as claimed in claim 5, wherein: the slip ring comprises: the slip ring stator, slip ring rotor signal line, slip ring rotor and slip ring stator signal line; the slip ring rotor is connected to the winding gear ring by screws, and a slip ring rotor signal wire output from the slip ring rotor is connected with the magnetic powder brake; the slip ring stator signal wire is connected with the external control box, so that the tension of the tension set in rotation can be controlled by adjusting the knob on the external control box; the slip ring stator is connected with the winding slip ring seat and the support frame through screws, and the inner ring of the slip ring stator is arranged on the winding slip ring seat.

7. An adjustable tension and angle winder as claimed in claim 1, wherein: the tension control device comprises: the device comprises a sand control material, a tension frame, a rotating shaft, a pressing wheel set and a sand control material roller;

the tension frame is characterized in that a pressing wheel set is connected between the short plate and the long plate of the tension frame, a sand-proof material roller is connected to the long plate on one side of the pressing wheel set, a sand-proof material is wound on the sand-proof material roller, and a rotating shaft is connected to the rotating lug plate on the bottom surface of the long plate.

8. An adjustable tension and angle winder as claimed in claim 1, wherein: the tension frame is composed of 4 parts, wherein a short plate is arranged above the tension frame, a welding frame is arranged in the middle of the tension frame, a long plate is arranged below the tension frame, the short plate, the welding frame and the long plate are connected together through screws to form the U-shaped tension frame, so that later maintenance is facilitated, and the rotary lug plates are welded below the long plates.

9. An adjustable tension and angle winder as claimed in claim 7, wherein: pinch roller set include: an adjustable pinch roller and a fixed pinch roller; the two adjustable pressure wheels are arranged, and the adjustable pressure wheel shafts are arranged between the short plate and the long plate of the tension frame through adjustable devices; the adjustable device comprises: the pressing plate, the spring gland, the spring and the sliding block seat type bearing with the seat are arranged on the base; fixing a pressing plate on the long plate and the short plate by screws, wherein countersunk holes for fixing the screws are formed in two ends of the pressing plate, a threaded hole is formed in the middle of the pressing plate, the long screws are arranged in the threaded holes of the pressing plate and abut against the positioning blind holes of the spring gland, a thin shaft platform below the spring gland is placed in the spring and abuts against one end of the spring, the other end of the spring is plugged into a hole above the sliding block type seated bearing, and an adjustable pressure wheel penetrates into the sliding block type seated bearing; the four fixed pinch rollers are arranged between the short plate and the long plate of the tension frame, the upper shafts of the fixed pinch rollers penetrate through the short plate, the upper shafts are connected with chain wheels, the chain wheels are connected in series through chains, the short plate is connected with a tension adjusting plate, the tension adjusting plate is positioned between two fixed pinch roller shafts, and the tension adjusting plate is connected with a tension chain wheel; the lower shaft of the fixed pinch roller at one end penetrates through the long plate, and the lower shaft is connected with a magnetic powder brake.

10. An adjustable tension and angle winder as claimed in claim 7, wherein: the sand control material roller comprises: a locking knob, a winding shaft and a bearing seat; a bearing seat is arranged on one side of the long plate of the tension frame, a winding shaft penetrates through the bearing seat, and a lower supporting plate and an upper cover plate are arranged on the winding shaft; install sand control material on the bottom suspension splint, install the upper cover plate on the winding axle of sand control material upper end, the upper cover plate is fixed through locking knob.