CN113696615B - Reactive dye printing cold dyeing direct printing system and dyeing method for all-cotton fabric - Google Patents
Reactive dye printing cold dyeing direct printing system and dyeing method for all-cotton fabric Download PDFInfo
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- CN113696615B CN113696615B CN202110879819.XA CN202110879819A CN113696615B CN 113696615 B CN113696615 B CN 113696615B CN 202110879819 A CN202110879819 A CN 202110879819A CN 113696615 B CN113696615 B CN 113696615B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0423—Drying webs by convection
- B41F23/0426—Drying webs by convection using heated air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2219/00—Printing presses using a heated printing foil
- B41P2219/40—Material or products to be decorated or printed
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Abstract
The invention discloses a reactive dye printing cold dyeing direct printing system and a dyeing method of all-cotton fabric, and the system comprises a roller printing device and a dye removing and drying integrated device, wherein the dye removing and drying integrated device is movably covered on the surface of the roller printing device, one side of an L-shaped fixed plate is rotatably connected with a turnover top cover through a plurality of hinges, the tops of the L-shaped fixed plate and the turnover top cover are symmetrically and fixedly connected with rotating assemblies, the inner cavity of each rotating assembly is symmetrically and rotatably sleeved with a second air cylinder, and the top and one side of the turnover top cover are respectively provided with a drying mechanism and a dye removing mechanism. The reactive dye printing cold dyeing direct printing system and the dyeing method for the all-cotton fabric solve the problems that when an existing fabric is printed, the surface of the fabric can be heavier, so that the fabric cannot be directly dried, and in addition, the fabric and a normal printing position have large color difference due to the heavier dye, so that the printing quality is influenced.
Description
Technical Field
The invention relates to the technical field of cloth dyeing, in particular to a reactive dye printing cold dyeing direct printing system and a reactive dye printing cold dyeing direct printing method for all-cotton fabrics.
Background
The solution of sodium salt of naphthol and the solution of chromo-diazo salt are coupled on the fiber to produce the insoluble azo dye. During dyeing, the fiber is first soaked in sodium salt solution of naphthol and then coupled with diazo salt solution or color salt solution of chromophore at low temperature to produce dye and develop color. The diazotization of the chromophore is frequently known as ice cooling, and a water-insoluble azo dye (see the dye) is generated on a fabric under the condition of ice cooling. Invented by the English people as early as 1880. The dyeing process of the ice dyeing dye is that the fabric is firstly primed with a coupling component (naphthol) solution, and then is subjected to coupling reaction directly on the fabric through an ice-cooled diazo component (chromophore diazonium salt) solution to develop color, so as to generate the fixed azo dye, thereby achieving the purpose of dyeing. The ice dyeing dye has bright color, good washing and light fastness, complete chromatogram, simple synthetic route and low price. The dye is mainly used for dyeing and printing cotton fabrics and can also be used for preparing organic pigments.
After the existing cloth is printed and cold-dyed, the dye of the cloth needs to be dried, but the dye on the surface of the existing cloth may be heavier, so that the cloth cannot be directly dried, and in addition, the dye is heavier, so that the color difference between the existing cloth and a normal printing position is larger, and the printing quality is influenced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a reactive dye printing cold dyeing direct printing system and a reactive dye printing cold dyeing direct printing method for all-cotton fabrics, which solve the problems that after the existing fabrics are subjected to printing cold dyeing, the dyes of the fabrics need to be dried, but the dyes on the surfaces of some fabrics are possibly heavier, so that the fabrics cannot be directly dried, and in addition, the dyes are heavier, and the printing quality is influenced due to the fact that the dyes have larger color difference with the normal printing position.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: reactive dye printing cold dyeing direct printing system of all-cotton fabric, including cylinder printing equipment and clear away dyestuff and integrative device of drying, clear away dyestuff and the integrative device activity of drying and cover on cylinder printing equipment's surface, its characterized in that: the dye removing and drying integrated device comprises an L-shaped fixed plate, one side of the L-shaped fixed plate is rotatably connected with a turnover top cover through a plurality of hinges, the tops of the L-shaped fixed plate and the turnover top cover are symmetrically and fixedly connected with a rotating assembly, an inner cavity of the rotating assembly is symmetrically and rotatably sleeved with a second air cylinder, and the top and one side of the turnover top cover are respectively provided with a drying mechanism and a dye removing mechanism;
the drying mechanism comprises a dryer, the surface of the dryer is symmetrically and fixedly communicated with a connecting pipeline, two ends of the connecting pipeline are respectively and fixedly communicated with a first hollow plate and a second hollow plate, the bottom of the first hollow plate is fixedly communicated with the first connecting plate, one side of the second hollow plate is symmetrically and fixedly connected with a fixed block, the surface of the left fixed block is fixedly connected with a driving motor, the opposite side of the fixed block is rotatably sleeved with the second connecting plate, and a rubber connecting pipe sleeve is fixedly communicated between one end of the second connecting plate and the surface of the second hollow plate;
the dye removing mechanism comprises a shell, a fan is fixedly connected to the inner cavity of the shell, a storage cylinder is sleeved at the bottom of the fan in a threaded mode, a third hollow plate is fixedly communicated with a connector of the fan, and a third communicating plate is fixedly communicated with the surface of the third hollow plate.
Preferably, the connection port of the fan penetrates through the surface of the casing and extends out of the surface of the casing, and the bottom of the storage cylinder extends out of the bottom of the casing.
Preferably, the housing is fixed to one side of the flip top cover and the third hollow plate is fixed to the inner wall of the flip top cover.
Preferably, the dryer is fixed on the top of the turnover top cover, and the second hollow plate and the first communication plate are respectively fixed on the left top of the turnover top cover and the lower surface of one side of the turnover top cover.
Preferably, the first communication plate penetrates through the top of the turnover top cover and extends into an inner cavity of the turnover top cover, and the fixing block and the rubber connecting pipe sleeve both penetrate through the surface of one side of the turnover top cover and extend into the inner cavity of the turnover top cover.
Preferably, the rotary printing equipment comprises a supporting plate, one side, opposite to the supporting plate, of the supporting plate is rotated and sleeved with a printing roller, the top of the supporting plate is symmetrically and fixedly connected with first cylinders, the output ends of the first cylinders extend into the inner cavity of the supporting plate, the first cylinders are symmetrically and fixedly connected with buffering assemblies, and the bottom of each buffering assembly is fixedly connected with a roller shaft.
Preferably, the lower surface of one side opposite to the supporting plate is symmetrically and fixedly connected with a connecting plate, and the inner wall opposite to the connecting plate is rotatably sleeved with two conveying belts.
Preferably, the L-shaped fixing plate is fixed on the top of the left connecting plate.
Preferably, the third communicating plate is inclined, and the third communicating plate is aligned with the corner surface of the first conveying belt, and the distance between the third communicating plate and the corner surface of the first conveying belt is 0.3-0.5cm.
The invention also discloses a reactive dye printing cold dyeing direct printing system of the all-cotton fabric, which is characterized in that: the dyeing method comprises the following steps:
s1, drying for the first time; firstly, cloth to be printed penetrates through a space between a roller shaft and a printing roller and is pulled along with an uppermost conveying belt, then a corner of the uppermost conveying belt is wound at a corner of a lowermost conveying belt, finally one end of the cloth is wound on a collecting roller shaft, then a first air cylinder is started, one end of the first air cylinder drives the roller shaft to move downwards through a buffer assembly, the roller shaft is clamped on the surface of the cloth, the collecting roller shaft is started, the cloth starts to move, meanwhile, printing is carried out on the surface of the cloth through the roller shaft, the printed cloth can move on the surface of the uppermost conveying belt, a dryer is started, generated sub-hot air is firstly conveyed into a first hollow plate through connection of the dryer, and printing dye on the cloth is firstly dried through a first communicating plate;
s2, when the dye is removed for use; when the cloth dried for the first time moves to the corner of the uppermost conveying belt, a fan of the inner cavity of the shell is started, a connecting port of the fan performs powerful suction on the surface of the cloth at the corner through a third hollow plate and a third communicating plate to absorb dye with heavy cloth printing, redundant dye enters the fan through the third communicating plate and the third hollow plate and finally enters the storage cylinder for collection, so that the color difference between the heavy dye and the normal dye can be reduced after the cloth is dried for the second time, and the storage cylinder can be taken down from a collecting port of the fan after working for a period of time to clean the dye in the inner cavity of the storage cylinder and then reinstall the dye;
s3, drying for the second time; then, hot air generated by the dryer is conveyed into the second hollow plate through another connecting pipeline, the surface of the cloth is dried for the second time through the rubber connecting pipe sleeve and the second communicating plate, printing at the dye position can be removed, the printing dye on the cloth is thoroughly dried through the second drying, the printing dye and the cloth are integrated, and the cloth is collected through the collecting roller shaft;
s4, when the cloth is rotated, adjusted and used, when a second batch of cloth printing needs to be carried out, firstly, the driving motor is started, the driving motor drives the second communicating plate to rotate, the second communicating plate is enabled to be vertically upward, when the cloth is used again, the driving motor is reversed, the second communicating plate is driven to return to the original position, and the phenomenon that the surface of the second communicating plate collides with the uppermost conveying belt when the turnover top cover is turned over and opened is avoided;
s5, when the device is automatically turned over for use; in addition, the second cylinder in the rotating assembly is started, so that the turnover top cover can be automatically turned over and covered under the connection of the L-shaped fixing plate, the cloth can be conveniently arranged in advance each time, and the phenomenon of obstruction can not occur.
(III) advantageous effects
The invention provides a reactive dye printing cold dyeing direct printing system and a reactive dye printing cold dyeing direct printing method for all-cotton fabrics.
Compared with the prior art, the method has the following beneficial effects:
1. according to the reactive dye printing cold dyeing direct printing system and the dyeing method for all-cotton fabrics, when a fabric which is dried for the first time moves to the corner of the uppermost conveyer belt (13), a fan (265) in an inner cavity of a shell (261) is started, a connecting port of the fan (265) performs strong suction on the surface of the fabric at the corner through a third hollow plate (263) and a third communicating plate (264) to absorb the dye with heavy fabric printing, redundant dye enters the fan (265) through the third communicating plate (264) and the third hollow plate (263), and finally enters a storage cylinder (262) to be collected, so that after secondary drying is performed, the color difference between the heavy dye and the normal dye can be reduced, and after the operation is performed for a period of time, the storage cylinder (262) can be collected from a collecting port of the fan (265) to clean the dye in the inner cavity of the storage cylinder (262) and then reinstall the dye, and the problem that the color difference between the heavy dye and the normal printing position can be large and the printing quality can be influenced due to heavy dye is solved.
2. The reactive dye printing cold dyeing direct printing system and the reactive dye printing cold dyeing direct printing method for the all-cotton fabric are characterized in that a dryer (251) is started, and the dryer (251) is connected to generate hot air which is firstly conveyed into a first hollow plate (253), the printing dye on the fabric is firstly dried through a first communicating plate (255), then the dryer (251) generates hot air which can be conveyed into a second hollow plate (254) through another connecting pipeline (252), the surface of the fabric is secondly dried through a rubber connecting pipe sleeve (257) and a second communicating plate (256), printing on the dye can be dried by clearing, the printing dye on the fabric is thoroughly dried through the secondary drying, the printing dye and the fabric are integrated, the problem that the dye on the fabric needs to be dried after the existing fabric is subjected to printing cold dyeing is solved, the problem that the dye on the surface of the fabric can be relatively heavy and cannot be directly dried is caused.
3. This reactive dye printing cold dyeing of all cotton fabric directly prints system and dyeing method directly, when carrying out the second batch cloth printing, at first start driving motor (259), make driving motor (259) drive second intercommunication board (256) and rotate, make second intercommunication board (256) make perpendicularly upwards, when using again, reversal driving motor (259) again drives second intercommunication board (256) and gets back to on the original position, when avoiding upset top cap (22) upset to open, the phenomenon of collision appears with topmost conveyer belt (13) in the surface of second intercommunication board (256).
4. According to the reactive dye printing cold dyeing direct printing system and the dyeing method for the all-cotton fabric, the second air cylinder (24) in the rotating assembly (23) is started, so that the overturning top cover (22) can be automatically overturned and covered under the connection of the L-shaped fixing plate (21), the cloth is conveniently installed in advance every time, and the phenomenon of obstacle cannot occur.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a roll printing apparatus according to the present invention;
FIG. 3 is a schematic view of the integrated device for dye removal and drying according to the present invention;
FIG. 4 is a left side view of the integrated device for dye removal and drying of the present invention;
FIG. 5 is a schematic view of a drying mechanism according to the present invention;
FIG. 6 is a schematic view of a second hollow core panel of the present invention;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 6;
FIG. 8 is a schematic view of a dye removal mechanism according to the present invention;
FIG. 9 is an enlarged view of a portion of the structure of FIG. 8;
fig. 10 is a cross-sectional view of a structural shell of the present invention.
In the figure: 1. a roller printing device; 11. a support plate; 12. a connecting plate; 13. a conveyor belt; 14. a first cylinder; 15. a buffer assembly; 16. a roll shaft; 17. a printing roller; 2. the dye removing and drying integrated device; 21. an L-shaped fixing plate; 22. turning over the top cover; 23. a rotating assembly; 24. a second cylinder; 25. a drying mechanism; 251. a dryer; 252. connecting a pipeline; 253. a first hollow plate; 254. a second hollow plate; 255. a first communication plate; 256. a second communication plate; 257. a rubber connecting pipe sleeve; 258. a fixed block; 259. a drive motor; 26. a dye removal mechanism; 261. a housing; 262. a storage cylinder; 263. a third hollow plate; 264. a third communicating plate; 265. a fan.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an embodiment of the present invention provides a technical solution: reactive dye printing cold dyeing direct printing system of full cotton fabric, including roller printing equipment 1 and clear away dyestuff and integrative device 2 of drying, roller printing equipment 1 includes backup pad 11, 11 relative one sides of backup pad are rotated and are cup jointed printing cylinder 17, the first cylinder 14 of the top symmetry fixedly connected with of backup pad 11, the output of first cylinder 14 extends to in the inner chamber of backup pad 11, and symmetry fixedly connected with buffering subassembly 15, the bottom fixedly connected with roller 16 of buffering subassembly 15, the lower surface symmetry fixedly connected with connecting plate 12 of 11 relative one sides of backup pad, the inner wall relative of connecting plate 12 rotates and has cup jointed two conveyer belts 13.
Referring to fig. 3-4, the dye removing and drying integrated device 2 movably covers the surface of the roller printing apparatus 1, the dye removing and drying integrated device 2 includes an L-shaped fixing plate 21, one side of the L-shaped fixing plate 21 is rotatably connected with a turnover top cover 22 through a plurality of hinges, the tops of the L-shaped fixing plate 21 and the turnover top cover 22 are both symmetrically and fixedly connected with a rotating assembly 23, an inner cavity of the rotating assembly 23 is symmetrically and rotatably sleeved with a second cylinder 24, the top and one side of the turnover top cover 22 are respectively provided with a drying mechanism 25 and a dye removing mechanism 26, and the L-shaped fixing plate 21 is fixed on the top of the left connecting plate 12.
Referring to fig. 5-7, the drying mechanism 25 includes a dryer 251, a connecting pipe 252 is symmetrically and fixedly communicated with a surface of the dryer 251, two ends of the connecting pipe 252 are respectively and fixedly communicated with a first hollow plate 253 and a second hollow plate 254, a first communicating plate 255 is fixedly communicated with a bottom of the first hollow plate 253, a fixing block 258 is symmetrically and fixedly connected with one side of the second hollow plate 254, a driving motor 259 is fixedly connected with a surface of the left fixing block 258, a second communicating plate 256 is rotatably sleeved on an opposite side of the fixing block 258, a rubber connecting pipe sleeve 257 is fixedly communicated between one end of the second communicating plate 256 and a surface of the second hollow plate 254, the dryer 251 is fixed on a top of the flip top cover 22, the second hollow plate 254 and the first communicating plate 255 are respectively fixed on a lower surface of a left top and a lower surface of one side of the flip top cover 22, the first communicating plate 255 penetrates through the top of the flip top cover 22 and extends into an inner cavity of the flip top cover 22, and the fixing block 258 and the rubber connecting pipe sleeve 257 both penetrate through a surface of one side of the flip top cover 22 and extend into the inner cavity of the flip top cover 22.
Referring to fig. 8-10, the dye removing mechanism 26 includes a housing 261, a fan 265 is fixedly connected to an inner cavity of the housing 261, a storage cylinder 262 is threadedly sleeved on a bottom of the fan 265, a third hollow plate 263 is fixedly connected to a connection port of the fan 265, a third connection plate 264 is fixedly connected to a surface of the third hollow plate 263, a connection port of the fan 265 penetrates through a surface of the housing 261 and extends out of a surface of the housing 261, the bottom of the storage cylinder 262 extends out of the bottom of the housing 261, the housing 261 is fixed to one side of the flip top cover 22, the third hollow plate 263 is fixed to an inner wall of the flip top cover 22, the third connection plate 264 is inclined, and the third connection plate 264 is aligned with a corner surface of the first conveyor 13 and has a distance of 0.3-0.5cm.
The embodiment of the invention provides a technical scheme that: the reactive dye printing cold dyeing direct printing system of the all-cotton fabric comprises the following steps:
s1, drying for the first time; firstly, cloth to be printed penetrates through a position between a roller shaft 16 and a printing roller 17 and is pulled along with an uppermost conveying belt 13, then a corner of the uppermost conveying belt 13 is wound at a corner of a lowermost conveying belt 13, finally one end of the cloth is wound on a collecting roller shaft, then a first air cylinder 14 is started, one end of the first air cylinder 14 drives the roller shaft 16 to move downwards through a buffer assembly 15, the roller shaft 16 is clamped on the surface of the cloth, the collecting roller shaft is started, the cloth starts to move, meanwhile, the surface of the cloth is printed through the roller shaft 16, the printed cloth can move on the surface of the uppermost conveying belt 13, a dryer 251 is started, generated hot air is firstly conveyed into a first hollow plate 253 through connection of the dryer 251, and printing dye on the cloth is firstly dried through a first communication plate 255;
s2, when the dye is removed for use; when the cloth dried for the first time moves to the corner of the uppermost conveyer belt 13, the fan 265 in the inner cavity of the shell 261 is started, so that a connecting port of the fan 265 performs strong suction on the surface of the cloth at the corner through the third hollow plate 263 and the third communicating plate 264 to suck the dye with heavy printing on the cloth, the redundant dye enters the fan 265 through the third communicating plate 264 and the third hollow plate 263 and finally enters the storage cylinder 262 for collection, thus the color difference between the heavy dye and the normal dye can be reduced after the cloth is dried for the second time, and in addition, after the cloth is operated for a period of time, the storage cylinder 262 can be taken down from the collecting port of the fan 265 to clean the dye in the inner cavity of the storage cylinder 262 and then reinstall the dye;
s3, during secondary drying; then, hot air generated by the dryer 251 is conveyed into the second hollow plate 254 through the other connecting pipeline 252, the surface of the cloth is dried for the second time through the rubber connecting pipe sleeve 257 and the second communicating plate 256, printing on the dye can be removed, the printing dye on the cloth is thoroughly dried through the second drying, the printing dye and the cloth are integrated into a whole, and the collection is carried out through the collecting roller shaft;
s4, when the cloth is rotated, adjusted and used, when a second batch of cloth printing needs to be carried out, the driving motor 259 is started firstly, the driving motor 259 drives the second communicating plate 256 to rotate, the second communicating plate 256 is enabled to be vertically upward, when the cloth is used again, the driving motor 259 is reversed again, the second communicating plate 256 is driven to return to the original position, and the phenomenon that the surface of the second communicating plate 256 collides with the uppermost conveying belt 13 when the turnover top cover 22 is turned over and opened is avoided;
s5, when the device is automatically turned over for use; in addition, by starting the second cylinder 24 in the rotating assembly 23, the turnover top cover 22 can be automatically turned over and covered under the connection of the L-shaped fixing plate 21, so that the cloth can be conveniently installed in advance every time, and the phenomenon of obstruction can not occur.
And those not described in detail in this specification are well within the skill of the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. Reactive dye printing cold dyeing direct printing system of all-cotton fabric, including rotary printing equipment (1) and clear away dyestuff and integrative device (2) of stoving, clear away dyestuff and the integrative device (2) activity of stoving and cover on the surface of rotary printing equipment (1), its characterized in that: the dye removing and drying integrated device (2) comprises an L-shaped fixing plate (21), one side of the L-shaped fixing plate (21) is rotatably connected with a turnover top cover (22) through a plurality of hinges, the tops of the L-shaped fixing plate (21) and the turnover top cover (22) are symmetrically and fixedly connected with rotating assemblies (23), an inner cavity of each rotating assembly (23) is symmetrically and rotatably sleeved with a second air cylinder (24), and the top and one side of the turnover top cover (22) are respectively provided with a drying mechanism (25) and a dye removing mechanism (26);
the drying mechanism (25) comprises a dryer (251), a connecting pipeline (252) is symmetrically and fixedly communicated with the surface of the dryer (251), two ends of the connecting pipeline (252) are respectively and fixedly communicated with a first hollow plate (253) and a second hollow plate (254), the bottom of the first hollow plate (253) is fixedly communicated with a first communicating plate (255), one side of the second hollow plate (254) is symmetrically and fixedly connected with a fixed block (258), the surface of the fixed block (258) on the left side is fixedly connected with a driving motor (259), the opposite side of the fixed block (258) is rotatably sleeved with a second communicating plate (256), and a rubber connecting pipe sleeve (257) is fixedly communicated between one end of the second communicating plate (256) and the surface of the second hollow plate (254);
the dye removing mechanism (26) comprises a shell (261), a fan (265) is fixedly connected to the inner cavity of the shell (261), a storage cylinder (262) is sleeved at the bottom of the fan (265) in a threaded manner, a connecting port of the fan (265) is fixedly communicated with a third hollow plate (263), and the surface of the third hollow plate (263) is fixedly communicated with a third communicating plate (264);
the roller printing equipment (1) comprises a supporting plate (11), a printing roller (17) is rotatably sleeved on one side, opposite to the supporting plate (11), of the top of the supporting plate (11), first air cylinders (14) are symmetrically and fixedly connected to the top of the supporting plate (11), the output ends of the first air cylinders (14) extend into an inner cavity of the supporting plate (11), buffering components (15) are symmetrically and fixedly connected to the top of the buffering components (15), a connecting plate (12) is symmetrically and fixedly connected to the lower surface of one side, opposite to the supporting plate (11), of the inner wall, opposite to the connecting plate (12), of the connecting plate is rotatably sleeved with two conveying belts (13), an L-shaped fixing plate (21) is fixed to the top of the left connecting plate (12), a third communicating plate (264) is inclined, the corner surfaces of the third communicating plate (264) and the first conveying belt (13) are aligned with each other, and the distance between the corner surfaces is 0.3-0.5cm;
the dyeing method of the reactive dye printing cold dyeing direct printing system of the all-cotton fabric specifically comprises the following steps:
s1, drying for the first time; firstly, cloth to be printed penetrates through a position between a roller (16) and a printing roller (17) and is pulled along with an uppermost conveying belt (13), then a corner of the uppermost conveying belt (13) is wound at a corner of a lowermost conveying belt (13), finally one end of the cloth is wound on a collecting roller shaft, then a first air cylinder (14) is started, one end of the first air cylinder (14) drives the roller shaft (16) to move downwards through a buffer component (15), the roller shaft (16) is clamped on the surface of the cloth, the collecting roller shaft is started, the cloth starts to move, meanwhile, the surface of the cloth is printed through the roller shaft (16), the printed cloth can move on the surface of the uppermost conveying belt (13), a dryer (251) is started, the generated branch hot air is firstly conveyed into a first hollow plate (253) through connection of the dryer (251), and dyes on the cloth are firstly dried through the first communication plate (255);
s2, when the dye is removed for use; when the cloth dried for the first time moves to the corner of the uppermost conveying belt (13), a fan (265) in the inner cavity of the shell (261) is started, a connecting port of the fan (265) performs strong suction on the surface of the cloth at the corner through a third hollow plate (263) and a third communicating plate (264) to absorb dye printed with heavy cloth, redundant dye enters the fan (265) through the third communicating plate (264) and the third hollow plate (263), and finally enters the storage cylinder (262) for collection, so that after secondary drying is performed, the color difference between the heavy dye and the normal dye can be reduced, and after working for a period of time, the storage cylinder (262) can be taken down from a collecting port of the fan (265) to clean the dye in the inner cavity of the storage cylinder (262) and then reinstall the dye;
s3, drying for the second time; then, hot air generated by the dryer (251) is conveyed into a second hollow plate (254) through another connecting pipeline (252), the surface of the cloth is dried for the second time through a rubber connecting pipe sleeve (257) and a second communicating plate (256), the printing at the position where the dye is removed can be dried, the printing dye on the cloth is thoroughly dried through the second drying, the printing dye and the cloth are integrated, and the collection is carried out through a collecting roller shaft;
s4, when the cloth is rotated, adjusted and used, when a second batch of cloth printing needs to be carried out, the driving motor (259) is started firstly, the driving motor (259) drives the second communicating plate (256) to rotate, the second communicating plate (256) is enabled to be vertically upward, when the cloth is used again, the driving motor (259) is reversed again, the second communicating plate (256) is driven to return to the original position, and the phenomenon that the surface of the second communicating plate (256) collides with the uppermost conveying belt (13) when the turnover top cover (22) is turned over and opened is avoided;
s5, when the device is automatically turned over for use; in addition, the second air cylinder (24) in the rotating assembly (23) is started, so that the turnover top cover (22) can be automatically turned over and covered under the connection of the L-shaped fixing plate (21), the cloth can be conveniently installed in advance every time, and the phenomenon of obstacle cannot occur.
2. The reactive dye printing cold dyeing direct printing system for all-cotton fabrics according to claim 1, characterized in that: the connection port of the fan (265) penetrates through the surface of the shell (261) and extends out of the surface of the shell (261), and the bottom of the storage cylinder (262) extends out of the bottom of the shell (261).
3. The reactive dye printing cold dyeing direct printing system for all-cotton fabrics according to claim 1, characterized in that: the outer shell (261) is fixed on one side of the flip top cover (22), and the third hollow plate (263) is fixed on the inner wall of the flip top cover (22).
4. The reactive dye printing cold dyeing direct printing system for all-cotton fabrics according to claim 1, characterized in that: the dryer (251) is fixed on the top of the flip top cover (22), and the second hollow plate (254) and the first communication plate (255) are respectively fixed on the left top and the lower surface of one side of the flip top cover (22).
5. The reactive dye printing cold dyeing direct printing system for all-cotton fabrics according to claim 1, characterized in that: the first communication plate (255) penetrates through the top of the turnover top cover (22) and extends into the inner cavity of the turnover top cover (22), and the fixing block (258) and the rubber connecting pipe sleeve (257) both penetrate through the surface of one side of the turnover top cover (22) and extend into the inner cavity of the turnover top cover (22).
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