CN113696263A

CN113696263A - Automatic burdock stir-frying multistage crushing system and method thereof

Info

Publication number: CN113696263A
Application number: CN202111031158.1A
Authority: CN
Inventors: 苏文聪; 赵明; 谭灵芝; 邱国旺; 彭绍平; 徐雄飞
Original assignee: JIANGXI BAISHEN PHARMACEUTICAL CO Ltd
Current assignee: JIANGXI BAISHEN PHARMACEUTICAL CO Ltd
Priority date: 2021-09-03
Filing date: 2021-09-03
Publication date: 2021-11-26
Anticipated expiration: 2041-09-03
Also published as: CN113696263B

Abstract

The invention discloses an automatic burdock frying multistage crushing system which comprises a spiral vibrating device and a crushing device arranged on the rear side of the spiral vibrating device, wherein the spiral vibrating device comprises a spiral vibrating disc and a guide rail, a head end opening of the guide rail is welded at a discharge opening of the spiral vibrating disc, a tail end opening of the guide rail is welded with a baffle, and sinking grooves are formed in the tail end opening of the guide rail and positioned on two side walls of the guide rail; breaker includes quick-witted case, blanking barrel and grabs the material mechanism, and the blanking barrel sets firmly in the top of quick-witted case and with quick-witted case intercommunication, has set firmly the baffle in the blanking barrel, is provided with perforating device on the baffle, perforating device's drill bit sets up, the welding has the sleeve rather than the intercommunication on the right-hand member face of machine case, and the carousel is installed to the sleeve internal rotation, has a plurality of prisms that stretch into in quick-witted case around its circumferencial direction welding on the left end face of carousel. The invention has the beneficial effects that: the crushing efficiency is improved, the production efficiency of products is improved, the working intensity of operators is reduced, and the operation is simple.

Description

Automatic burdock stir-frying multistage crushing system and method thereof

Technical Field

The invention relates to the technical field of fried burdock crushing, in particular to an automatic fried burdock multistage crushing system and a method thereof.

Background

The stir-fried burdock particles have slightly bulged appearance, dark grey brown color, slight luster and slight fragrance, and the structure is shown in figures 1-2. The fried burdock has the following medicinal effects: 1. treating diabetes, hypertension, hyperlipemia, and cancer. 2. Has effects of lowering blood sugar, lowering blood pressure, reducing blood lipid, treating insomnia, and improving immunity. 3. The full plant of burdock contains antibacterial components, wherein the leaves contain the most antibacterial components and mainly resist staphylococcus aureus. 4. The burdock fruit water extract with the effect of reducing blood sugar can obviously and durably reduce the blood sugar of a rat and can increase the tolerance of carbohydrate. 5. Anti-aging and oxygen free radical removing effects human life can generate oxygen free radical which is a substance harmful to body health and promotes cell aging in the normal active metabolic process. 6. Can promote the generation and accumulation of the pigment of the lipofuscin, namely the senile plaque. 7. Can inhibit the activity of phosphofructosyl enzyme in cancer cells, arctigenin also has anticancer activity, and arctigenin also has senile dementia resisting effect.

After the roasted burdock particles are collected, the roasted burdock particles need to be crushed so as to be changed into small-sized blocks, and further, all the medicinal components of the burdock particles are exposed. The current workshop mainly adopts the breaker to break it, the breaker includes quick-witted case, power part and carousel, install the carousel on power part's the output shaft, the carousel sets up in quick-witted incasement, a plurality of prisms have set firmly on the terminal surface of carousel, the top of machine case is provided with the dog-house, in operation, power part is opened, power part drives the carousel rotation, the carousel drives prismatic rotation, throw-house to quick-witted incasement through being located quick-witted case top port department and drop into a certain amount stir-fry arctium fruit granule, prismatic edges and corners of high-speed pivoted smash stir-fry arctium fruit, become the small block stir-fry arctium fruit after smashing, after a period of time, close power part, then open the end cover on the quick-witted case lateral wall, take out the massive stir-fry arctium fruit of finished product at last, thereby the breakage of stir-fry arctium fruit has finally been realized. However, although the super-great burdock achene can be successfully crushed by the crusher, the technical defect that in the actual operation process, an operator in a workshop still finds that 1, in the crushing process, a great number of burdock frying shells are clamped on edges and corners of a prism, namely, an inner cavity of the crushed shell is embedded on the edges and corners, the edges and corners cannot perform the crushing function, so that the crushing needs to be carried out for a long time to crush the burdock particles in a case completely, the crushing efficiency of the burdock frying is reduced, the production efficiency of products is reduced, in order to solve the problem, the crusher needs to be stopped at regular time, an end cover is opened to clean the shells clamped on the prism, the production is discontinuous, and the problem of low crushing efficiency cannot be well solved. 2. The shell of stir-frying the great burdock is fairly hard, and even prismatic rotational speed is very fast, also do not have by broken stir-frying great burdock granule a bit, cause still to smuggle secretly in the product of taking out and have a large amount of not broken stir-frying great burdock granules, lead to follow-up still need to select it out, this is the working strength who has increased operating personnel undoubtedly, has reduced the production efficiency of product.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides an automatic burdock frying multistage crushing system and method which are compact in structure, capable of improving crushing efficiency and product production efficiency, capable of reducing the working strength of operators and simple to operate.

The purpose of the invention is realized by the following technical scheme: the automatic burdock frying multistage crushing system comprises a spiral vibrating device and a crushing device arranged on the rear side of the spiral vibrating device, wherein the spiral vibrating device comprises a spiral vibrating disk and a guide rail, a head end opening of the guide rail is welded at a discharge opening of the spiral vibrating disk, the discharge opening is communicated with a groove of the guide rail, a baffle is welded at a tail end opening of the guide rail, and sinking grooves are formed in the tail end opening of the guide rail and positioned on two side walls of the guide rail;

the crushing device comprises a case, a blanking barrel and a grabbing mechanism, wherein the blanking barrel is fixedly arranged at the top of the case and communicated with the case, a partition plate is fixedly arranged in the blanking barrel, a punching device is arranged on the partition plate, a drill bit of the punching device is arranged upwards, a sleeve communicated with the punching device is welded on the right end face of the case, a rotary table is installed in the sleeve in a rotating manner, a plurality of prisms extending into the case are welded on the left end face of the rotary table in the circumferential direction, a disc is slidably installed in the sleeve, a plurality of slide holes corresponding to the prisms are formed in the disc, the slide holes are slidably installed on the prisms respectively, a bearing seat, a power unit and a support are sequentially arranged on the right side of the sleeve, a hollow shaft is installed in the bearing seat in a rotating manner, the left end face of the hollow shaft is welded on the rotary table, a transmission device is connected between the power unit and the hollow shaft in order, an air cylinder is fixedly arranged on the support, and a piston rod of the air cylinder penetrates through the hollow shaft, The rotary table is rotatably arranged on the disc, and a piston rod of the air cylinder is in sliding fit with the rotary table;

the material grabbing mechanism is arranged on the rear side of the material dropping barrel; the material overturning mechanism is arranged below the case and comprises an air compressor and an air inlet pipe arranged below the case, the tail end of the air inlet pipe is sealed, a plurality of branch pipes are connected to the air inlet pipe along the length direction of the air inlet pipe, each branch pipe extends into the case, and the head end of the air inlet pipe is connected with the working port of the air compressor.

The width of the track in the spiral vibration plate is equal to the width of the fried burdock, the guide rail is longitudinally arranged, and the width of the groove of the guide rail is larger than the width of the fried burdock.

The cross section of the case is circular, the left end of the case is provided with an opening, and the left side of the opening is connected with an end cover through a screw.

The baffle is provided with a plurality of blanking holes distributed around the circumference of the punching device.

The cylinder, the hollow shaft, the disc and the turntable are coaxially arranged, and ball bearings are arranged between a piston rod of the cylinder and the disc and between the turntable and the sleeve.

The power unit comprises a motor and a speed reducer, an output shaft of the motor is connected with an input shaft of the speed reducer through a coupler, the transmission device comprises a driving gear and a driven gear, the driven gear is installed on the hollow shaft, the driving gear is installed on the output shaft of the speed reducer, and the driving gear is meshed with the driven gear.

The punching device comprises a driving motor, a protective cover fixedly arranged on the bottom surface of the partition plate, a central gear and a plurality of planetary gears, wherein the central gear and the planetary gears are rotatably arranged at the middle part of the partition plate through a rotating shaft, each planetary gear is meshed with the central gear, the driving motor is fixedly arranged in the protective cover, an output shaft of the driving motor is connected with the rotating shaft of the central gear through a coupler, and drill bits are connected to the tops of the rotating shafts of the planetary gears and the central gear.

Grab material mechanism and include feed cylinder, lift cylinder and set firmly in the backup pad on the left and right sides of blanking section of thick bamboo, the platform has set firmly between two backup pads, feed cylinder vertically sets up and sets firmly on the top surface of platform, the effect of feed cylinder piston rod is served and has set firmly the L board, the vertical setting of lift cylinder just sets firmly on the horizontal plate of L board, the effect of lift cylinder piston rod is served and has set firmly opening channel-section steel down, all set firmly the centre gripping hydro-cylinder on the lateral wall about the channel-section steel, the effect of centre gripping cylinder piston rod is served and has set firmly the grip block, the grip block sets up in the cell body of channel-section steel, the arc wall has been seted up on the interior terminal surface of grip block, the arc wall of two grip blocks sets up mutually.

The device also comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the clamping oil cylinder, the battery valve of the lifting oil cylinder, the battery valve of the feeding oil cylinder, the driving motor, the spiral vibration disc, the air compressor and the electromagnetic valve of the air cylinder through signal wires.

The automatic multi-stage burdock crushing and frying method of the system comprises the following steps:

s1, pouring the fried burdock particles into the spiral vibration disk by an operator, controlling the spiral vibration disk to start, enabling the fried burdock particles to move along a track in the spiral vibration disk towards a discharge port under vibration, enabling the fried burdock particles to flow out of the discharge port and enter a groove of a guide rail, enabling the fried burdock particles to be longitudinally and orderly arranged in the guide rail, and limiting the fried burdock particles A at the tail end by a baffle;

s2, grabbing the stir-fried burdock particles, wherein the specific operation steps are as follows:

s21, controlling a piston rod of the feeding oil cylinder to extend out, driving the L plate to move forwards by the piston rod, driving the lifting oil cylinder to move forwards by the L plate, driving the channel steel to move forwards by the lifting oil cylinder, and respectively positioning the two clamping blocks right above the two sinking grooves after the piston rod is completely extended out;

s22, controlling a piston rod of the lifting oil cylinder to extend downwards, driving a channel steel to move downwards, driving two clamping blocks to synchronously move downwards by the channel steel, when the piston rod of the lifting oil cylinder completely extends out, respectively entering the two clamping blocks into the two sinking grooves, controlling the piston rods of the two clamping oil cylinders to extend out after the piston rods of the lifting oil cylinder are in place, driving the clamping blocks to move towards the burdock frying particle A by the piston rods, and clamping the burdock frying particle A between the arc-shaped grooves of the two clamping blocks, thereby finally realizing the grabbing of the burdock frying particle A;

s3, drilling holes on the fried burdock particles, wherein the specific operation steps are as follows:

s31, controlling a piston rod of a lifting oil cylinder to retract upwards, driving a channel steel and a clamped burdock particle A to move upwards by the lifting oil cylinder, taking the burdock particle A out of a guide rail, limiting the next burdock particle after taking out by a baffle, controlling a piston rod of a feeding oil cylinder to retract backwards after the piston rod of the lifting oil cylinder retracts completely, driving an L plate to move backwards by the piston rod, further driving the lifting oil cylinder and the burdock particle A to move backwards, controlling the feeding oil cylinder to close when the burdock particle A moves to a drill bit, and enabling the burdock particle A to enter a punching station;

s32, controlling a driving motor to start, wherein the driving motor drives a central gear to rotate, the central gear drives each planetary gear to rotate, and the planetary gears drive a drill bit to rotate;

s33, controlling a piston rod of a lifting oil cylinder to extend downwards, driving the stir-fried burdock particles A to move towards a drill bit direction by the lifting oil cylinder, enabling the drill bit to move, enabling the lifting oil cylinder to perform feed motion, and enabling the drill bit to drill a plurality of holes on the bottom surface of the stir-fried burdock particles A, so that the stir-fried burdock particles are drilled finally;

s4, pre-crushing the fried burdock particles, controlling the distance between the piston rods of the two clamping oil cylinders and the extending end of the piston rods, driving the clamping blocks to move relatively by the clamping oil cylinders, applying pressure to the clamped fried burdock particles A by the two clamping blocks simultaneously, and forming a large number of cracks around the holes under extrusion, so that the fried burdock particles are pre-crushed;

s5, performing secondary crushing on the stir-fried burdock particles, wherein the specific operation steps are as follows:

s51, controlling the piston rods of the lifting oil cylinders to retract upwards, controlling the piston rods of the two clamping oil cylinders to retract after retraction, separating the pre-crushed fried burdock particles A with holes from the clamping blocks, dropping the pre-crushed fried burdock particles A with holes from the channel steel after separation, sequentially penetrating through the blanking barrel and the blanking holes, and finally entering the machine case; after falling, the piston rod of the feeding oil cylinder is controlled to be completely retracted;

s52, repeating the operation of the steps S2-S51, and putting a plurality of pre-crushed fried burdock particles with holes into the case;

s53, controlling the air compressor to start, blowing pressure gas into the air inlet pipe by the air compressor, enabling the pressure gas to enter the case through the branch pipe, and blowing the fried burdock particles upwards by the pressure gas;

s54, controlling a motor to start, transmitting torque of the motor to a driving gear after being reduced by a speed reducer, driving the driven gear to rotate by the driving gear, driving a hollow shaft to rotate around an axis of a bearing seat by the driven gear, driving a turntable by the hollow shaft to rotate, driving a prism to rotate around the center of the turntable by the turntable, driving the disc to synchronously rotate by the prism, and crushing the fried burdock particles blown upwards into blocks by edges and corners of the rotated prism to start crushing the burdock particles;

s55, controlling a piston rod of the air cylinder to extend leftwards, driving the disc to move leftwards, and pushing the shell clamped on the prism angle leftwards by the disc in the process of moving leftwards so as to push the shell downwards from the prism, thereby realizing the cleaning of the prism;

s56, crushing for a period of time to obtain a crushed product in the case;

and S6, closing the driving motor and the motor, and opening the end cover to take the product out of the machine box for use.

The invention has the following advantages:

1. the right side of the sleeve is sequentially provided with a bearing seat, a power unit and a support, a hollow shaft is rotatably mounted in the bearing seat, the left end face of the hollow shaft is welded on a turntable, a transmission device is connected between the power unit and the hollow shaft, a cylinder is fixedly arranged on the support, a piston rod of the cylinder sequentially penetrates through the hollow shaft and the turntable and is rotatably mounted on a disc, the piston rod of the cylinder is in sliding fit with the turntable to control the piston rod of the cylinder to extend leftwards, the piston rod drives the disc to move leftwards, and the disc pushes a shell clamped on the edge angle of the prism leftwards in the leftward movement process so as to push the shell downwards from the prism, thereby realizing the cleaning of the prism; consequently, ensured that prismatic edges and corners is in sharp state, had crushing function to realized finishing all broken of stir-fry arctium granule with quick-witted incasement in the short time, it is broken to compare traditional breaker, very big improvement stir-fry the crushing efficiency of arctium, and then very big improvement the production efficiency of product.

2. The crushing device comprises a machine case, a blanking cylinder and a material grabbing mechanism, wherein the blanking cylinder is fixedly arranged at the top of the machine case and is communicated with the machine case, a partition plate is fixedly arranged in the blanking cylinder, a punching device is arranged on the partition plate, a drill bit of the punching device is arranged upwards, a sleeve communicated with the blanking cylinder is welded on the right end face of the machine case, a rotary table is rotatably arranged in the sleeve, a plurality of prisms extending into the machine case are welded on the left end face of the rotary table in the circumferential direction of the rotary table, in the process of crushing the stir-fried burdock particles by the prisms, as the crushed stir-fried burdock particles are provided with a plurality of holes, and a large number of cracks are formed in advance around the holes, the hardness of the stir-fried burdock particles is greatly reduced, the prisms can be ensured to completely crush all the stir-fried burdock particles in the machine case, the unbroken stir-fried burdock particles are avoided being carried in the product, and the quality of the product is greatly improved, in addition, need not artifical follow-up screening not broken stir-fry arctium fruit granule, compare traditional broken mode, very big work intensity who has alleviateed operating personnel.

3. The spiral vibration device comprises a spiral vibration disc and a guide rail, wherein a head end opening of the guide rail is welded at a discharge opening of the spiral vibration disc, the discharge opening is communicated with a groove of the guide rail, a tail end opening of the guide rail is welded with a baffle plate, two side walls of the tail end opening of the guide rail are respectively provided with a sinking groove, a material grabbing mechanism comprises a feeding oil cylinder, a lifting oil cylinder and support plates fixedly arranged at the left side and the right side of a blanking barrel, a platform is fixedly arranged between the two support plates, the feeding oil cylinder is longitudinally arranged and fixedly arranged on the top surface of the platform, an L plate is fixedly arranged on an action end of a piston rod of the feeding oil cylinder, the lifting oil cylinder is vertically arranged and fixedly arranged on a horizontal plate of the L plate, a channel steel with a downward opening is fixedly arranged on an action end of the piston rod of the lifting oil cylinder, clamping oil cylinders are fixedly arranged on the left side wall and the right side wall of the channel steel, clamping blocks are fixedly arranged in groove bodies of the channel steel, the arc wall has been seted up on the interior terminal surface of grip block, and the arc wall of two grip blocks sets up mutually in opposite directions, can realize through spiral vibrating device and grab the material device that automatic will fry the arctium granule and carry quick-witted incasement, has realized automatic feeding, has the high characteristics of degree of automation.

Drawings

FIG. 1 is a schematic structural view of stir-fried burdock;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic structural view of the present invention;

FIG. 4 is a cross-sectional view A-A of FIG. 3;

FIG. 5 is a cross-sectional view B-B of FIG. 3;

FIG. 6 is an enlarged view of a portion I of FIG. 4;

FIG. 7 is a top view of FIG. 6;

FIG. 8 is a cross-sectional view C-C of FIG. 4;

FIG. 9 is a schematic structural view of a disk;

FIG. 10 is a schematic diagram of a prism structure;

FIG. 11 is a schematic cross-sectional view of a prism;

FIG. 12 is a schematic view of the support plate;

FIG. 13 is a schematic view of the present invention in a material grasping station;

FIG. 14 is a cross-sectional view D-D of FIG. 13;

FIG. 15 is a schematic view of the present invention in a punching station

FIG. 16 is a cross-sectional view E-E of FIG. 15;

FIG. 17 is a cross-sectional view F-F of FIG. 16;

in the figure, 1-spiral vibration device, 2-crushing device, 3-spiral vibration disk-, 4-guide rail, 5-baffle, 6-sink, 7-cabinet, 8-charging barrel, 9-end cover, 10-clapboard, 11-sleeve, 12-rotary disk, 13-prism, 14-disk, 15-slide hole, 16-bearing seat, 17-bracket, 18-hollow shaft, 19-cylinder, 20-air compressor, 21-air inlet pipe, 22-branch pipe, 23-rail, 24-opening, 25-blanking hole, 26-ball bearing, 27-motor, 28-reducer, 29-driving gear, 30-driven gear, 31-driving motor, 32-protective cover, 33-central gear, 34-planetary gear, 35-drill, 36-feeding oil cylinder, 37-lifting oil cylinder, 38-supporting plate, 39-platform, 40-L plate, 41-channel steel, 42-clamping oil cylinder, 43-clamping block, 44-arc groove, 45-fried burdock particle and 46-fried burdock particle A.

Detailed Description

The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:

as shown in fig. 2-12, multistage broken system of automatic stir-fry burdock, it includes spiral vibrating device 1 and sets up in the breaker 2 of spiral vibrating device 1 rear side, spiral vibrating device 1 includes spiral vibration dish 3 and guide rail 4, and the head end mouth of guide rail 4 welds in the discharge gate department of spiral vibration dish 3, and the discharge gate communicates with the recess of guide rail 4, and the welding of the end mouth department of guide rail 4 has baffle 5, and the heavy groove 6 has all been seted up on the last port department of guide rail 4 and is located its both sides wall. The width of track 23 in the spiral vibration dish 3 equals with the width of frying the arctium, guide rail 4 vertically sets up, and the width of guide rail 4 recess is greater than the width of frying the arctium.

The crushing device 2 comprises a case 7, a blanking barrel 8 and a material grabbing mechanism, wherein the blanking barrel 8 is fixedly arranged at the top of the case 7 and is communicated with the case 7, a partition plate 10 is fixedly arranged in the blanking barrel 8, a punching device is arranged on the partition plate 10, a drill bit 35 of the punching device is upwards arranged, a sleeve 11 communicated with the blanking barrel 7 is welded on the right end face of the case 7, a rotary table 12 is rotatably arranged in the sleeve 11, a plurality of prisms 13 extending into the case 7 are welded on the left end face of the rotary table 12 in the circumferential direction, a disc 14 is slidably arranged in the sleeve 11, a plurality of slide holes 15 corresponding to the prisms 13 are formed in the disc 14, the slide holes 15 are respectively and correspondingly slidably arranged on the prisms 13, a bearing seat 16, a power unit and a support 17 are sequentially arranged on the right side of the sleeve 11, a hollow shaft 18 is rotatably arranged in the bearing seat 16, the left end face of the hollow shaft 18 is welded on the rotary table 12, a transmission device is connected between the power unit and the hollow shaft 18, an air cylinder 19 is fixedly arranged on the support 17, a piston rod of the air cylinder 19 sequentially penetrates through the hollow shaft 18 and the rotary disc 12 and is rotatably arranged on the disc 14, and a piston rod of the air cylinder 19 is in sliding fit with the rotary disc 12; the material grabbing mechanism is arranged on the rear side of the material dropping barrel 8; the lower part of the case 7 is provided with a material turning mechanism, the material turning mechanism comprises an air compressor 20 and an air inlet pipe 21 arranged below the case 7, the tail end of the air inlet pipe 21 is sealed, the air inlet pipe 21 is connected with a plurality of branch pipes 22 along the length direction of the air inlet pipe, each branch pipe 22 extends into the case 7, and the head end opening of the air inlet pipe 21 is connected with the working port of the air compressor 20. The power unit comprises a motor 27 and a speed reducer 28, an output shaft of the motor 27 is connected with an input shaft of the speed reducer 28 through a coupler, the transmission device comprises a driving gear 29 and a driven gear 30, the driven gear 30 is installed on the hollow shaft 18, the driving gear 29 is installed on the output shaft of the speed reducer 28, and the driving gear 29 is meshed with the driven gear 30.

The cross section of the case 7 is circular, an opening 24 is formed in the left end of the case 7, and an end cover 9 is connected to the left side of the opening 24 through a screw. The partition plate 10 is provided with a plurality of blanking holes 25 distributed around the circumference of the perforating device. The cylinder 19, the hollow shaft 18, the disc 14 and the rotating disc 12 are coaxially arranged, and ball bearings 26 are arranged between a piston rod of the cylinder 19 and the disc 14 and between the rotating disc 12 and the sleeve 11.

The punching device comprises a driving motor 31, a protective cover 32 fixedly arranged on the bottom surface of the partition board 10, a central gear 33 and a plurality of planetary gears 34, wherein the central gear 33 and the planetary gears 34 are rotatably arranged in the middle of the partition board 10 through rotating shafts, each planetary gear 34 is meshed with the central gear 33, the driving motor 31 is fixedly arranged in the protective cover 32, an output shaft of the driving motor 31 is connected with the rotating shaft of the central gear 33 through a coupler, and the tops of the rotating shafts of the planetary gears 34 and the central gear 33 are connected with a drill bit 35.

The material grabbing mechanism comprises a feeding oil cylinder 36, a lifting oil cylinder 37 and supporting plates 38 fixedly arranged on the left side and the right side of a blanking barrel 8, a platform 39 is fixedly arranged between the two supporting plates 38, the feeding oil cylinder 36 is longitudinally arranged and fixedly arranged on the top surface of the platform 39, an L plate 40 is fixedly arranged on the action end of a piston rod of the feeding oil cylinder 36, the lifting oil cylinder 37 is vertically arranged and fixedly arranged on a horizontal plate of the L plate 40, a channel steel 41 with a downward opening is fixedly arranged on the action end of the piston rod of the lifting oil cylinder 37, clamping oil cylinders 42 are fixedly arranged on the left side wall and the right side wall of the channel steel 41, clamping blocks 43 are fixedly arranged on the action end of the piston rod of the clamping oil cylinder 42, the clamping blocks 43 are arranged in groove bodies of the channel steel 41, an arc-shaped groove 44 is formed in the inner end face of the clamping blocks 43, and the arc-shaped grooves 44 of the two clamping blocks 43 are oppositely arranged.

It still includes the controller, the solenoid valve of controller and centre gripping hydro-cylinder 42, lift cylinder 37, the battery valve of feed cylinder 36, driving motor 31, motor 27, spiral vibration dish 3, air compressor machine 20 and the solenoid valve of cylinder 19 are connected through the signal line electricity, can control the part that corresponds through the controller and open or open, have made things convenient for interior operating personnel's of mill operation, have the characteristics that degree of automation is high.

s1, the operator pours the fried burdock particles 45 into the spiral vibration disk 3, controls the spiral vibration disk 3 to start, the fried burdock particles move along the track 23 in the spiral vibration disk 3 towards the discharge port under vibration, the fried burdock particles 45 flow out from the discharge port and enter the groove of the guide rail 4, the fried burdock particles 45 are longitudinally and orderly arranged in the guide rail 4, and the fried burdock particle A46 at the tail end is limited by the baffle 5;

s21, controlling a piston rod of the feeding oil cylinder 36 to extend, driving the L plate 40 to move forwards by the piston rod, driving the lifting oil cylinder 37 to move forwards by the L plate 40, driving the channel steel 41 to move forwards by the lifting oil cylinder 37, and respectively positioning the two clamping blocks 43 right above the two sinking grooves 6 after the piston rod is completely extended;

s22, controlling the piston rod of the lifting oil cylinder 37 to extend downwards, driving the channel steel 41 to move downwards, driving the two clamping blocks 43 to move downwards synchronously by the channel steel 41, when the piston rod of the lifting oil cylinder 37 extends completely, the two clamping blocks 43 enter the two sinking grooves 6 respectively as shown in figures 13-14, controlling the piston rods of the two clamping oil cylinders 42 to extend after the piston rods are in place, driving the clamping blocks 43 to move towards the fried burdock particle A46 by the piston rods, and clamping the fried burdock particle A46 between the arc-shaped grooves 44 of the two clamping blocks 43, thereby finally realizing the grabbing of the fried burdock particle A;

s31, controlling a piston rod of the lifting oil cylinder 37 to retract upwards, enabling the lifting oil cylinder 37 to drive the channel steel 41 and the clamped fried burdock particles A to move upwards, taking the fried burdock particles A46 out of the guide rail 4, limiting the next fried burdock particles by the baffle 5 after taking out, controlling the piston rod of the feeding oil cylinder 36 to retract backwards after the piston rod of the lifting oil cylinder 37 retracts completely, enabling the piston rod to drive the L plate 40 to move backwards, further driving the lifting oil cylinder 37 and the fried burdock particles A46 to move backwards, controlling the feeding oil cylinder 36 to close when the fried burdock particles A46 move to the drill 35, and enabling the fried burdock particles A46 to enter a punching station as shown in FIGS. 15-17;

s32, controlling the driving motor 31 to start, driving the driving motor 31 to drive the central gear 33 to rotate, driving each planetary gear 34 to rotate by the central gear 33, and driving the drill 35 to rotate by the planetary gears 34;

s33, controlling a piston rod of the lifting oil cylinder 37 to extend downwards, driving the stir-fried burdock particles A46 to move towards the drill bit 35 by the lifting oil cylinder 37, enabling the drill bit 35 to move, enabling the lifting oil cylinder 37 to perform feeding movement, and enabling the drill bit 35 to drill a plurality of holes on the bottom surface of the stir-fried burdock particles A46, so that drilling of the stir-fried burdock particles is finally achieved;

s4, pre-crushing the fried burdock particles, controlling the distance between the piston rods of the two clamping cylinders 42 extending out of one end at the same time, driving the clamping blocks 43 to move relatively by the clamping cylinders 42, applying pressure to the clamped fried burdock particles A46 by the two clamping blocks 43 at the same time, and generating a large number of cracks at the periphery of the holes under extrusion, thereby realizing the pre-crushing of the fried burdock particles;

s51, controlling the piston rods of the lifting oil cylinders 37 to retract upwards, controlling the piston rods of the two clamping oil cylinders 42 to retract after retraction, separating the pre-crushed fried burdock granules A46 with holes from the clamping blocks 43, dropping the pre-crushed fried burdock granules A46 with holes from the channel steel 41 after separation, sequentially passing through the blanking barrel 8 and the blanking holes 25, and finally entering the case 7; after falling, the piston rod of the feed cylinder 36 is controlled to be completely retracted;

s52, repeating the operation of the steps S2-S51, and putting a plurality of pre-crushed stir-fried burdock particles with holes into the case 7;

s53, controlling the air compressor 20 to start, blowing pressure gas into the air inlet pipe 21 by the air compressor 20, enabling the pressure gas to enter the case 7 through the branch pipe 22, and blowing the fried burdock particles in the case 7 upwards by the pressure gas;

s54, controlling the motor 27 to start, transmitting the torque of the motor 27 to the driving gear 29 after being reduced by the reducer 28, the driving gear 29 driving the driven gear 30 to rotate, the driven gear 30 driving the hollow shaft 18 to rotate around the axis of the bearing block 16, the hollow shaft 18 driving the turntable 12 to rotate, the turntable 12 driving the prism 13 to rotate around the center of the turntable 12, the prism 13 driving the disc 14 to rotate synchronously, the edge angle of the rotating prism 13 crushing the fried burdock particles blown up upwards into blocks to start crushing the burdock particles;

s55, a piston rod of the control cylinder 19 extends leftwards, the piston rod drives the disc 14 to move leftwards, and in the process that the disc 14 moves leftwards, the disc 14 pushes the shell clamped at the edge angle of the prism 13 leftwards so as to push the shell downwards from the prism 13, so that the prism is cleaned; consequently, ensured that prismatic 13's edges and corners is in the sharp state, had crushing function to realized finishing all broken of stir-fry arctium granule in the short time with quick-witted case 7, it is broken to compare traditional breaker, very big improvement stir-fry the crushing efficiency of arctium, and then very big improvement the production efficiency of product.

S56, crushing for a period of time to obtain a crushed product in the case 7; wherein, at the broken in-process of frying the arctium fruit granule of prism 13, because there are a plurality of punchholes on the fried arctium fruit granule of broken, and punchhole department is formed with a large amount of cracks around in advance, consequently very big reduction the hardness of frying the arctium fruit granule, guaranteed that prism 13 can break all fried arctium fruit granules of quick-witted incasement 7 is whole, avoided still smuggleing secretly in the product and having had not broken fried arctium fruit granule, and then very big improvement the quality of product, in addition, need not artifical follow-up screening of going on not broken fried arctium fruit granule, compare traditional broken mode, very big working strength who has alleviateed operating personnel.

And S6, closing the driving motor 31 and the motor 27, and opening the end cover 9 to take the product out of the case 7 for use.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Automatic change multistage broken system of fried burdock, its characterized in that: the spiral vibration device comprises a spiral vibration device (1) and a crushing device (2) arranged on the rear side of the spiral vibration device (1), wherein the spiral vibration device (1) comprises a spiral vibration disc (3) and a guide rail (4), a head end opening of the guide rail (4) is welded at a discharge opening of the spiral vibration disc (3), the discharge opening is communicated with a groove of the guide rail (4), a tail end opening of the guide rail (4) is welded with a baffle (5), and a sink groove (6) is formed in the tail end opening of the guide rail (4) and located on two side walls of the guide rail (4); breaker (2) include quick-witted case (7), blanking barrel (8) and grab material mechanism, blanking barrel (8) set firmly in the top of quick-witted case (7) and communicate with quick-witted case (7), have set firmly baffle (10) in blanking barrel (8), are provided with perforating device on baffle (10), and perforating device's drill bit (35) sets up, the welding has sleeve (11) rather than the intercommunication on the right-hand member face of quick-witted case (7), and carousel (12) are installed to sleeve (11) internal rotation, and it has a plurality of prisms (13) that stretch into in quick-witted case (7) to wind its circumferencial direction welding on the left end face of carousel (12), and slidable mounting has disc (14) in sleeve (11), has seted up a plurality of slide opening (15) corresponding with prism (13) on disc (14), and slidable mounting that slide opening (15) correspond respectively is on prism (13), the right side of sleeve (11) has set gradually bearing frame (16), The rotary table comprises a power unit and a support (17), a hollow shaft (18) is rotatably installed in a bearing seat (16), the left end face of the hollow shaft (18) is welded on a rotary table (12), a transmission device is connected between the power unit and the hollow shaft (18), an air cylinder (19) is fixedly arranged on the support (17), a piston rod of the air cylinder (19) sequentially penetrates through the hollow shaft (18) and the rotary table (12) and is rotatably installed on a disc (14), and the piston rod of the air cylinder (19) is in sliding fit with the rotary table (12);

the material grabbing mechanism is arranged on the rear side of the material dropping barrel (8); the machine box is characterized in that a material turning mechanism is arranged below the machine box (7), the material turning mechanism comprises an air compressor (20) and an air inlet pipe (21) arranged below the machine box (7), the tail end of the air inlet pipe (21) is sealed, a plurality of branch pipes (22) are connected to the air inlet pipe (21) along the length direction of the air inlet pipe, each branch pipe (22) extends into the machine box (7), and the head end of the air inlet pipe (21) is connected with the working end of the air compressor (20).

2. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the width of track (23) in spiral vibration dish (3) equals with the width of frying the arctium, guide rail (4) vertically sets up, and the width of guide rail (4) recess is greater than the width of frying the arctium.

3. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the cross section of the case (7) is circular, an opening (24) is formed in the left end portion of the case (7), and an end cover (9) is connected to the left side of the opening (24) through a screw.

4. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the partition plate (10) is provided with a plurality of blanking holes (25) distributed around the circumference of the perforating device.

5. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the cylinder (19), the hollow shaft (18), the disc (14) and the rotary table (12) are coaxially arranged, and ball bearings (26) are arranged between a piston rod of the cylinder (19) and the disc (14) and between the rotary table (12) and the sleeve (11).

6. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the power unit comprises a motor (27) and a speed reducer (28), an output shaft of the motor (27) is connected with an input shaft of the speed reducer (28) through a coupler, the transmission device comprises a driving gear (29) and a driven gear (30), the driven gear (30) is installed on a hollow shaft (18), the driving gear (29) is installed on an output shaft of the speed reducer (28), and the driving gear (29) is meshed with the driven gear (30).

7. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the punching device comprises a driving motor (31), a protective cover (32) fixedly arranged on the bottom surface of the partition plate (10), a central gear (33) and a plurality of planetary gears (34) which are rotatably arranged in the middle of the partition plate (10) through a rotating shaft, each planetary gear (34) is meshed with the central gear (33), the driving motor (31) is fixedly arranged in the protective cover (32), an output shaft of the driving motor (31) is connected with the rotating shaft of the central gear (33) through a coupler, and drill bits (35) are connected to the tops of the rotating shafts of the planetary gears (34) and the central gear (33).

8. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the material grabbing mechanism comprises a feeding oil cylinder (36), a lifting oil cylinder (37) and supporting plates (38) fixedly arranged on the left side and the right side of a blanking barrel (8), a platform (39) is fixedly arranged between the two supporting plates (38), the feeding oil cylinder (36) is longitudinally arranged and fixedly arranged on the top surface of the platform (39), an L plate (40) is fixedly arranged on the action end of a piston rod of the feeding oil cylinder (36), the lifting oil cylinder (37) is vertically arranged and fixedly arranged on a horizontal plate of the L plate (40), a channel steel (41) with a downward opening is fixedly arranged on the action end of the piston rod of the lifting oil cylinder (37), clamping oil cylinders (42) are fixedly arranged on the left side wall and the right side wall of the channel steel (41), clamping blocks (43) are fixedly arranged on the action end of the piston rod of the clamping oil cylinder (42), and the clamping blocks (43) are arranged in groove bodies of the channel steel (41), arc-shaped grooves (44) are formed in the inner end faces of the clamping blocks (43), and the arc-shaped grooves (44) of the two clamping blocks (43) are arranged oppositely.

9. The automatic stir-fried burdock multistage crushing system according to claim 1, characterized in that: the device also comprises a controller, wherein the controller is electrically connected with an electromagnetic valve of the clamping oil cylinder (42), a battery valve of the lifting oil cylinder (37), a battery valve of the feeding oil cylinder (36), a driving motor (31), a motor (27), a spiral vibration disc (3), an air compressor (20) and an electromagnetic valve of the air cylinder (19) through signal wires.

10. The method for automatically crushing the fried burdock in multiple stages according to any one of claims 1 to 9, wherein the method comprises the following steps: it comprises the following steps:

s1, an operator pours the fried burdock particles (45) into the spiral vibration disk (3), the spiral vibration disk (3) is controlled to start, the fried burdock particles move towards the direction of the discharge port along the track (23) in the spiral vibration disk (3) under vibration, the fried burdock particles (45) flow out of the discharge port and enter the groove of the guide rail (4), the fried burdock particles (45) are longitudinally and orderly arranged in the guide rail (4), and the fried burdock particle A (46) at the tail end is limited by the baffle (5);

s21, controlling a piston rod of the feeding oil cylinder (36) to extend, driving the L plate (40) to move forwards by the piston rod, driving the lifting oil cylinder (37) to move forwards by the L plate (40), driving the channel steel (41) to move forwards by the lifting oil cylinder (37), and respectively positioning the two clamping blocks (43) right above the two sinking grooves (6) after the piston rod extends completely;

s22, a piston rod of the lifting oil cylinder (37) is controlled to extend downwards, the piston rod drives the channel steel (41) to move downwards, the channel steel (41) drives the two clamping blocks (43) to move downwards synchronously, after the piston rod of the lifting oil cylinder (37) extends completely, the two clamping blocks (43) enter the two sinking grooves (6) respectively, after the piston rod is in place, the piston rods of the two clamping oil cylinders (42) are controlled to extend, the piston rod drives the clamping blocks (43) to move towards the stir-fried burdock particles A (46), and the stir-fried burdock particles A (46) are clamped between the arc grooves (44) of the two clamping blocks (43), so that the stir-fried burdock particles A are finally grabbed;

s31, controlling a piston rod of a lifting oil cylinder (37) to retract upwards, driving a channel steel (41) and the clamped burdock particles A to move upwards by the lifting oil cylinder (37), taking the burdock particles A (46) out of a guide rail (4), limiting the next burdock particle by a baffle (5) after taking out, controlling a piston rod of a feeding oil cylinder (36) to retract backwards after the piston rod of the lifting oil cylinder (37) is completely retracted, driving an L plate (40) to move backwards by the piston rod, further driving the lifting oil cylinder (37) and the burdock particles A (46) to move backwards, controlling the feeding oil cylinder (36) to be closed when the burdock particles A (46) move to a drill bit (35), and enabling the burdock particles A (46) to enter a punching station at the moment;

s32, controlling the driving motor (31) to start, driving the driving motor (31) to drive the central gear (33) to rotate, driving each planetary gear (34) to rotate by the central gear (33), and driving the drill bit (35) to rotate by the planetary gears (34);

s33, controlling a piston rod of the lifting oil cylinder (37) to extend downwards, driving the stir-fried burdock particles A (46) to move towards the direction of the drill bit (35) by the lifting oil cylinder (37), moving the drill bit (35) and feeding the lifting oil cylinder (37), and drilling a plurality of holes on the bottom surface of the stir-fried burdock particles A (46) by the drill bit (35), so that the stir-fried burdock particles are drilled finally;

s4, pre-crushing the fried burdock particles, controlling the distance between the piston rods of the two clamping oil cylinders (42) extending out of one end, driving the clamping blocks (43) to move relatively by the clamping oil cylinders (42), applying pressure to the clamped fried burdock particles A (46) by the two clamping blocks (43), and generating a large number of cracks at the periphery of the holes under extrusion, thereby realizing the pre-crushing of the fried burdock particles;

s51, controlling the piston rods of the lifting oil cylinders (37) to retract upwards, controlling the piston rods of the two clamping oil cylinders (42) to retract after retraction, separating the pre-crushed fried burdock granules A (46) with holes from the clamping blocks (43), dropping the pre-crushed fried burdock granules A (46) with holes from the channel steel (41), sequentially passing through the blanking barrel (8) and the blanking hole (25), and finally entering the case (7); after falling, the piston rod of the feed oil cylinder (36) is controlled to be completely retracted;

s52, repeating the operation of the steps S2-S51, and putting a plurality of pre-crushed stir-fried burdock particles with holes into the case (7);

s53, controlling the air compressor (20) to start, blowing pressure gas into the air inlet pipe (21) by the air compressor (20), enabling the pressure gas to enter the case (7) through the branch pipe (22), and blowing the fried burdock particles in the case (7) upwards by the pressure gas;

s54, controlling a motor (27) to start, transmitting the torque of the motor (27) to a driving gear (29) after being reduced by a speed reducer (28), driving the driving gear (29) to drive a driven gear (30) to rotate, driving a hollow shaft (18) to rotate around the axis of a bearing seat (16) by the driven gear (30), driving a turntable (12) by the hollow shaft (18), driving a prism (13) to rotate around the center of the turntable (12) by the turntable (12), driving a disc (14) to synchronously rotate by the prism (13), and crushing the burdock particles blown upwards into blocks by the edge angle of the rotating prism (13) so as to start crushing the burdock particles;

s55, a piston rod of the control cylinder (19) extends leftwards, the piston rod drives the disc (14) to move leftwards, and in the process that the disc (14) moves leftwards, the disc (14) pushes the shell clamped on the edge angle of the prism (13) leftwards so as to push the shell downwards from the prism (13), so that the prism is cleaned;

s56, crushing for a period of time to obtain a crushed product in the case (7);

and S6, closing the driving motor (31) and the motor (27), and opening the end cover (9) to take the product out of the case (7) for use.