CN113695966B - Heating cutting notch flatness detection device and method for guardrail corner tee joint production - Google Patents

Heating cutting notch flatness detection device and method for guardrail corner tee joint production Download PDF

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Publication number
CN113695966B
CN113695966B CN202111259932.4A CN202111259932A CN113695966B CN 113695966 B CN113695966 B CN 113695966B CN 202111259932 A CN202111259932 A CN 202111259932A CN 113695966 B CN113695966 B CN 113695966B
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module
close
rod
corner tee
fixedly connected
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CN113695966A (en
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刘晓林
石宝林
杨再英
张海泉
汪伦
贾羊羊
王敬慈
朱筱哲
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Nantong Meisen Machinery Manufacturing Co ltd
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Nantong Meisen Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/12Sorting arrangements

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Abstract

The invention relates to the technical field of flatness detection, and discloses a heating cutting notch flatness detection device and method for guardrail corner tee joint production, which comprises the following steps: an operation platform and a plane detection automatic material distribution system; bracing piece, brace table and corner tee bend main part, the bottom of bracing piece with the top fixed connection of operation panel, the bottom of brace table with the top swing joint of bracing piece, the bottom of corner tee bend main part with the top contact of brace table has solved current detection device and has passed through the cutting face multi-angle more and measure to judge the plane degree according to the difference, need the manual work to carry out data measurement and judge, and the output is big, thereby increase certain use cost, lack an automation and detect the plane degree and judge that the quality is good or bad according to numerical value range, thereby carry out the equipment of branch material, unable effectual solution automated inspection, increase the problem of user's operation degree of difficulty.

Description

Heating cutting notch flatness detection device and method for guardrail corner tee joint production
Technical Field
The invention relates to the technical field of flatness detection, in particular to a heating cutting notch flatness detection device and method for guardrail corner tee joint production.
Background
The flatness measurement is the measurement of flatness error in the length measurement technology, the plane is composed of straight lines, so the straight line method, the optical collimation method, the optical auto-collimation method, the gravity method and the like in the straightness measurement are also suitable for measuring the flatness error, when the flatness is measured, the straightness of a plurality of sections is firstly measured, and then the value of each measuring point is defined according to the flatness tolerance zone, and the flatness error can be obtained by data processing by using a graphical method or a calculation method.
Corner tee bend is common coupling assembling in the guardrail equipment, because equipment reason work piece by the cutting back, the cutting plane has radian etc. and the level and smooth is not smooth, and current technical problem is: the existing detection device is used for measuring through multiple cutting face multiple angles, so that the flatness is judged according to the difference, the operation is complex, data measurement and judgment are needed manually, the production is large, certain use cost is increased, the flatness is automatically detected, the quality is judged to be good or bad according to the numerical range, the material distribution equipment is used, the problem of automatic detection cannot be effectively solved, and the operation difficulty of a user is increased.
Therefore, a device and a method for detecting flatness of a heating cut for producing a guardrail corner tee are needed to solve the above problems.
Disclosure of Invention
The invention aims to provide a heating cutting notch flatness detection device for guardrail corner tee production, which comprises an operation platform and a plane detection automatic distribution system, can automatically detect flatness of a notch of a corner tee main body by matching a clamping mechanism and a lifting mechanism, and has the effect of automatic distribution according to a quality range, thereby solving the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a guardrail corner tee bend production is with heating cutting incision flatness detection device, includes:
the plane detection automatic material distribution system comprises a control module, the output end of the control module is electrically connected with a light sensation module in a one-way mode, the output end of the light sensation module is electrically connected with a light sensation receiving module in a one-way mode, the output end of the light sensation receiving module is electrically connected with a comparison module in a one-way mode, the output end of the comparison module is electrically connected with the input end of the control module in a one-way mode, the output end of the control module is electrically connected with a display module in a one-way mode, the output end of the control module is electrically connected with a recording module in a one-way mode, and the input end of the control module is electrically connected with a gravity module in a one-way mode;
the bottom of the supporting rod is fixedly connected with the top of the operating platform, the bottom of the supporting platform is movably connected with the top of the supporting rod, and the bottom of the corner tee joint main body is in contact with the top of the supporting platform;
one side of the clamping mechanism, which is close to the corner tee main body, is in contact with the corner tee main body, and one side of the clamping mechanism, which is close to the supporting table, is fixedly connected with the supporting table;
the bottom of the lifting mechanism is fixedly connected with the top of the operating platform, and the top of the lifting mechanism is movably connected with the bottom of the supporting platform;
slide mechanism, slide mechanism is close to one side of operation panel with operation panel fixed connection slide mechanism includes fixed column, activity ring, threaded rod and connecting rod, the fixed column is close to one side of operation panel with operation panel fixed connection, activity ring cover is established extremely the surface of fixed column, the connecting rod is close to one side of activity ring with activity ring fixed connection, the threaded rod runs through the activity ring and with the top chucking of fixed column, the connecting rod is close to one side of light sense module with light sense module swing joint, the connecting rod is close to one side and the light sense receiving module swing joint of light sense receiving module.
Further, fixture includes electric telescopic handle, connecting plate, dead lever and splint, electric telescopic handle is close to one side of connecting plate with connecting plate fixed connection, the connecting plate is close to one side of dead lever with dead lever fixed connection, splint are close to one side of dead lever with dead lever fixed connection, control module's output with electric telescopic handle's the one-way electric connection of input.
Further, elevating system includes electric lift pole, annular piece, pivot and fixed block, electric lift pole bottom with the top fixed connection of operation panel, the surface of annular piece with the top fixed connection of electric lift pole, the annular piece cover establish extremely the surface of pivot, the pivot is close to one side of fixed block with fixed block swing joint, control module's output with the one-way electric connection of input of electric lift pole.
Further, the operation panel is close to the equal swing joint in one side of light sense module with the light sense receiving module has the receiver, the receiver is close to one side fixedly connected with T type piece of operation panel, the operation panel is close to one side of receiver all seted up with T type piece cooperation T type groove that uses.
Furthermore, a friction pad is fixedly connected to one side, close to the fixing rod, of the clamping plate, a friction groove matched with the clamping plate is formed in one side, close to the clamping plate, of the fixing rod, and a cushion pad is fixedly connected to one side, opposite to the two clamping plates, of the clamping plate.
Furthermore, the top of the supporting rod is provided with a groove, an inner cavity of the groove is movably connected with an arc-shaped block, one side of the arc-shaped block, which is close to the inner wall of the groove, is movably connected with a rotating rod, and the surface of the rotating rod is movably connected with the inner wall of the groove.
Furthermore, the light sensing module is a laser radiator, the light sensing receiving module is a light sensing curtain plate, the comparison module is an image generation device and a plane data comparison device thereof, the display module is a display screen, the recording module is a data storage device, and the gravity module is a gravity sensor.
The invention provides another technical scheme: a heating cutting incision flatness detection method for guardrail corner tee production comprises the following steps:
s1: placing the corner tee joint main body (5) to the center of the support table (4);
s2: after the gravity module (15) senses the gravity of the corner tee joint main body (5), the electric telescopic rod (601) drives the connecting plate (602) to move, the connecting plate (602) drives the fixing rod (603) to move, and the fixing rod (603) drives the two clamping plates (604) to clamp the corner tee joint main body (5);
s3, the light sensing module (10) projects a light source onto the corner tee joint main body (5), the light sensing receiving module (11) displays the light source, images are formed through the comparison module (12) and the control module (9), the display module (13) is used for displaying the images, and the recording module (14) records each detected corner tee joint main body (5);
s4: the contrast module (12) judges the flatness value of the detected corner three-way main body (5), the control module (9) controls the electric lifting rod (701) to act according to the judgment result of the contrast module (12), and the electric lifting rod (701) drives the support table (4) to incline, so that the corner three-way main body (5) enters the corresponding storage box (16).
Compared with the prior art, the invention has the following beneficial effects:
1. by arranging an operation platform and a plane detection automatic material distribution system, after the corner tee main body is placed at the center of the support platform, the gravity module senses gravity, the control module drives the two clamping mechanisms to clamp the corner tee main body, the light sensing module projects a light source onto the corner tee main body and displays the light source on the light sensing receiving module, the comparison module and the control module form images, the display module is used for displaying the images, the recording module records each detected corner tee main body, after the quality of the corner tee main body is judged according to the conventional numerical range stored by the comparison module, the control module controls the clamping mechanisms to be separated from the corner tee main body and controls the lifting mechanism to move, so that the support platform is driven to incline to realize the material distribution effect, the automatic flatness detection of the corner tee main body is realized, and meanwhile, according to the numerical range up to standard quality, the effect of automatic material distribution reduces the operation frequency of a user, and simultaneously facilitates the user to perform the effect of simultaneously operating a plurality of devices, thereby greatly increasing the efficiency problem of quality inspection.
2. Through setting up fixture, can make the user put corner tee bend main part to the center of brace table, after gravity module experienced gravity, drive electric telescopic handle through control module and remove, electric telescopic handle drives the connecting plate and removes, the connecting plate drives the dead lever and removes, the dead lever drives splint and carries out the centre gripping with corner tee bend main part, the fixed effect to corner tee bend main part has been increased, prevent that the condition of rocking from appearing in corner tee bend main part, influence the light sense and judge, and the blotter is the elasticity material, reduce splint and the surperficial wearing and tearing of corner tee bend main part, increase certain protection effect, and through friction pad and friction groove, the effect of conveniently loading and unloading has been reached, thereby convenient clearance and periodic maintenance.
3. Through setting up elevating system, it judges the numerical value that detects according to the contrast module to have played, thereby judge the cutting plane quality of corner tee bend main part, control module control electric lift pole, for example, the product cutting plane is qualified, the electric lift pole that control is close to the light sense module drives the annular piece downstream, the annular piece drives the pivot rotation, thereby it inclines to the position of light sense module to drive a supporting bench, it is rotatory in the recess that a supporting bench drives the arc piece, the arc piece drives the bull stick rotation, judge differently according to the quality, get into in the receiver, the effect of automatic branch material has been reached, thereby reduce artificial operation, many equipment simultaneous operation of person of facilitating the use.
4. Through setting up slide mechanism, can make the user stimulate the loose ring and remove on the fixed column, the loose ring drives the connecting rod and removes to drive light sense module and light sense receiving module and remove, the person of facilitating the use adjusts measuring length, and fixes the position of loose ring and connecting rod through the screw rod, prevents that the condition of rotation and displacement from appearing, increases certain projection stability.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:
FIG. 1 is a schematic view of the overall structure of a heating cutting notch flatness detection device for producing a guardrail corner tee joint of the invention;
FIG. 2 is a schematic perspective view of a sliding mechanism in the heating-cutting incision flatness detection device for producing a guardrail corner tee of the present invention;
FIG. 3 is a schematic perspective view of a partial structure of a heating-cutting notch flatness detection device for producing a guardrail corner tee of the present invention;
FIG. 4 is a schematic perspective view of a clamping mechanism in the heating-cutting incision flatness detection device for producing a guardrail corner tee of the present invention;
FIG. 5 is a schematic perspective view of a storage box and a T-shaped block in the heating cutting incision flatness detection device for producing a guardrail corner tee of the invention;
FIG. 6 is a schematic perspective view of an operation table and a T-shaped groove in the heating cutting incision flatness detection device for producing guardrail corner tee joints of the present invention;
FIG. 7 is a schematic perspective view of a friction pad and a friction groove in the heating-cutting notch flatness detection device for producing a guardrail corner tee of the present invention;
FIG. 8 is a schematic perspective view of an arc-shaped block, a rotating rod and a groove in the heating cutting incision flatness detection device for producing a guardrail corner tee joint of the present invention;
FIG. 9 is a schematic cross-sectional view of a partial structure of the heating-cutting incision flatness detection device for producing a guardrail corner tee of the present invention;
fig. 10 is a plan view of an automatic material distribution system for detecting the flatness of a heating cut notch in the device for producing a guardrail corner tee.
In the figure: 1. an operation table; 2. a plane detection automatic material distribution system; 3. a support bar; 4. a support table; 5. a corner tee main body; 6. a clamping mechanism; 601. an electric telescopic rod; 602. a connecting plate; 603. fixing the rod; 604. a splint; 7. a lifting mechanism; 701. an electric lifting rod; 702. a ring block; 703. a rotating shaft; 704. a fixed block; 8. a sliding mechanism; 801. fixing a column; 802. a movable ring; 803. a threaded rod; 804. a connecting rod; 9. a control module; 10. a light sensing module; 11. a light sensing receiving module; 12. a comparison module; 13. a display module; 14. a recording module; 15. a gravity module; 16. a storage box; 17. a T-shaped block; 18. a T-shaped groove; 19. a friction pad; 20. a friction groove; 21. a cushion pad; 22. a groove; 23. an arc-shaped block; 24. and (4) rotating the rod.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
In addition, the term "plurality" shall mean two as well as more than two.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1-10, the heating cutting incision flatness detecting device for producing guardrail corner tee joint comprises:
the automatic material distribution system comprises an operation platform 1 and a plane detection automatic material distribution system 2;
the bottom of the support rod 3 is fixedly connected with the top of the operating platform 1, the bottom of the support platform 4 is movably connected with the top of the support rod 3, and the bottom of the corner tee joint main body 5 is in contact with the top of the support platform 4;
one side, close to the corner tee main body 5, of the clamping mechanism 6 is in contact with the corner tee main body 5, and one side, close to the support table 4, of the clamping mechanism 6 is fixedly connected with the support table 4;
the bottom of the lifting mechanism 7 is fixedly connected with the top of the operating platform 1, and the top of the lifting mechanism 7 is movably connected with the bottom of the supporting platform 4;
and the sliding mechanism 8, one side of the sliding mechanism 8 close to the operating platform 1 is fixedly connected with the operating platform 1.
In this example, the automatic material distribution system 2 for plane detection includes a control module 9, an output end of the control module 9 is electrically connected with a light sensing module 10 in a single direction, an output end of the light sensing module 10 is electrically connected with a light sensing receiving module 11 in a single direction, an output end of the light sensing receiving module 11 is electrically connected with a comparison module 12 in a single direction, an output end of the comparison module 12 is electrically connected with an input end of the control module 9 in a single direction, an output end of the control module 9 is electrically connected with a display module 13 in a single direction, an output end of the control module 9 is electrically connected with a recording module 14 in a single direction, an input end of the control module 9 is electrically connected with a gravity module 15 in a single direction, by providing a clamping mechanism 6, a user can put the main body 5 of the corner tee to the center of the support platform 4, the gravity module 15 senses gravity and drives the electric telescopic rod 601 to move through the control module 9, the electric telescopic rod 601 drives the connecting plate 602 to move, the connecting plate 602 drives the fixing rod 603 to move, and the fixing rod 603 drives the clamping plate 604 and the corner tee main body 5 to clamp, so that the fixing effect on the corner tee main body 5 is increased, the phenomenon that the corner tee main body 5 shakes is prevented, and the light sensation judgment is influenced.
In this example, the clamping mechanism 6 includes an electric telescopic rod 601, a connecting plate 602, a fixing rod 603 and a clamping plate 604, one side of the electric telescopic rod 601 close to the connecting plate 602 is fixedly connected to the connecting plate 602, one side of the connecting plate 602 close to the fixing rod 603 is fixedly connected to the fixing rod 603, one side of the clamping plate 604 close to the fixing rod 603 is fixedly connected to the fixing rod 603, and the output end of the control module 9 is electrically connected to the input end of the electric telescopic rod 601 in a unidirectional manner. Through setting up fixture 6, can make the user put corner tee bend main part 5 to the center of brace table 4, gravity module 15 is receiving after gravity to drive electric telescopic handle 601 through control module 9 and is removed, electric telescopic handle 601 drives connecting plate 602 and removes, connecting plate 602 drives dead lever 603 and removes, dead lever 603 drives splint 604 and carries out the centre gripping with corner tee bend main part 5, the fixed effect to corner tee bend main part 5 has been increased, prevent that the condition of rocking from appearing in corner tee bend main part 5, influence the light sense and judge.
In this example, the lifting mechanism 7 includes an electric lifting rod 701, an annular block 702, a rotating shaft 703 and a fixed block 704, the bottom of the electric lifting rod 701 is fixedly connected with the top of the operating platform 1, the surface of the annular block 702 is fixedly connected with the top of the electric lifting rod 701, the annular block 702 is sleeved on the surface of the rotating shaft 703, one side of the rotating shaft 703 close to the fixed block 704 is movably connected with the fixed block 704, and the output end of the control module 9 is electrically connected with the input end of the electric lifting rod 701 in a one-way manner. Through setting up elevating system 7, it judges the numerical value that detects according to contrast module 12 to have played, thereby judge the cutting plane quality of corner tee bend main part 5, control module 9 control electric lift pole 701, for example, the product cutting plane is qualified, control is close to electric lift pole 701 of light sense module 10 and drives annular piece 702 downstream, annular piece 702 drives pivot 703 rotation, thereby drive the slope of brace table 4 angle, judge differently according to the quality, get into in the receiver 16, the effect of automatic branch material has been reached, thereby reduce artificial operation, many equipment simultaneous operation of person of facilitating the use.
In this example, the sliding mechanism 8 includes a fixed column 801, a movable ring 802, a threaded rod 803 and a connecting rod 804, one side of the fixed column 801 close to the console 1 is fixedly connected to the console 1, the movable ring 802 is sleeved on the surface of the fixed column 801, one side of the connecting rod 804 close to the movable ring 802 is fixedly connected to the movable ring 802, the threaded rod 803 penetrates through the movable ring 802 and is tightly clamped with the top of the fixed column 801, one side of the connecting rod 804 close to the light sensing module 10 is movably connected to the light sensing module 10, and one side of the connecting rod 804 close to the light sensing module 11 is movably connected to the light sensing module 11. Through setting up slide mechanism 8, can make the user stimulate activity ring 802 and move on fixed column 801, activity ring 802 drives connecting rod 804 and removes to drive light sense module 10 and light sense receiving module 11 and remove, the person of facilitating the use adjusts the long-range degree of measurement, and fixes activity ring 802 and connecting rod 804's position through threaded rod 803, prevents that the condition of rotation and displacement from appearing, increases certain projection stability.
In this example, a storage box 16 is movably connected to one side of the operating platform 1 close to the light sensing module 10 and the light sensing receiving module 11, a T-shaped block 17 is fixedly connected to one side of the storage box 16 close to the operating platform 1, and a T-shaped groove 18 matched with the T-shaped block 17 is formed in one side of the operating platform 1 close to the storage box 16. Through setting up receiver 16, according to the quality difference of corner tee bend main part 5, divide the material to get into different receiver 16 to the effect of categorised depositing, and the cooperation of T type piece 17 and T type groove 18 is used simultaneously, has increased the effect of direction installation, prevents the effect of separation.
In this example, a friction pad 19 is fixedly connected to one side of the clamping plate 604 close to the fixing rod 603, a friction groove 20 matched with the clamping plate 604 is formed in one side of the fixing rod 603 close to the clamping plate 604, and a cushion pad 21 is fixedly connected to the opposite side of the two clamping plates 604. Use through the cooperation that sets up blotter 21, friction pad 19 and friction groove 20, blotter 21 is the elastic material, reduces splint 604 and the surperficial wearing and tearing of corner tee bend main part 5, increases certain protection effect, and through friction pad 19 and friction groove 20, friction pad surface increase and the friction dynamics between the friction groove to the effect of convenient equipment and chucking has been reached.
In this example, the top of the support rod 3 is provided with a groove 22, an inner cavity of the groove 22 is movably connected with an arc block 23, one side of the arc block 23 close to the inner wall of the groove 22 is movably connected with a rotating rod, and the surface of the rotating rod 24 is movably connected with the inner wall of the groove 22. Through the cooperation use of arc piece 23 and bull stick 24, it is rotatory in recess 22 that brace table 4 drives arc piece 23, and arc piece 23 drives bull stick 24 rotatoryly, judges differently according to the quality, gets into different receivers 16, has reached the effect of automatic branch material to reduce artificial operation, many equipment concurrent operations of person of facilitating the use.
In this example, the light sensing module 10 is a laser radiator, the light sensing receiving module 11 is a light sensing curtain plate, the comparison module 12 is an image generating device and a plane data comparison device thereof, the display module 13 is a display screen, the recording module 14 is a data storage, and the gravity module 15 is a gravity sensor. By arranging the plane detection automatic material distribution system 2, a user puts the corner tee joint main body 5 to the center of the supporting table 4, the gravity module 15 senses gravity and then drives the clamping mechanism 6 to clamp the corner tee joint main body 5 through the control module 9, and the light sensing module 10 projects a light source onto the corner tee joint main body 5 and displays the light source on the light sensing receiving module 11. Imaging is carried out through the comparison module 12 and the control module 9, imaging display is carried out through the display module 13, and the recording module 14 records each detected corner tee joint main body 5. After the quality of the corner tee main body 5 is judged according to the conventional numerical range stored in the comparison module 12, the control module 9 controls the clamping mechanism 6 to be separated from the corner tee main body 5 and controls the lifting mechanism 7 to move, so that the supporting table 4 is driven to incline, material distribution is realized, and automatic flatness detection of the corner tee main body 5 is achieved. And realizing automatic material distribution according to the numerical range of the quality reaching the standard. Reduce user operating frequency, the effect that the person of facilitating the use carries out many equipment concurrent operations, great increase the efficiency problem of quality control.
In order to better explain the embodiment, the invention also provides a detection method, and the detection method for the flatness of the heating cutting notch for producing the guardrail corner tee joint comprises the following steps:
s1: a user puts the corner tee main body 5 to the center of the support table 4;
s2: after the gravity module 15 senses gravity, the control module 9 drives the electric telescopic rod 601 to move, the electric telescopic rod 601 drives the connecting plate 602 to move, the connecting plate 602 drives the fixing rod 603 to move, and the fixing rod 603 drives the two clamping plates 604 to clamp the corner tee joint main body 5;
s3, the light sensing module 10 projects a light source onto the corner tee main body 5, the light source is displayed on the light sensing receiving module 11, imaging is carried out through the comparison module 12 and the control module 9, the display module 13 is used for carrying out imaging display, and the recording module 14 records each detected corner tee main body 5;
s4: judge the numerical value that detects according to contrast module 12, thereby judge the cutting plane quality of corner tee bend main part 5, control module 9 control electric lift pole 701, for example, the product cutting plane is qualified, the control is close to electric lift pole 701 of light sense module 10 and drives annular piece 702 and move down, annular piece 702 drives the pivot 703 rotation, thereby drive the position slope of brace table 4 to light sense module 10, brace table 4 drives arc piece 23 rotatory in recess 22, get into in the receiver 16.
In summary, the following steps: the invention provides a heating cutting incision flatness detection device for guardrail corner tee production, a user puts a corner tee main body 5 to the center of a support table 4, after a gravity module 15 senses gravity, an electric telescopic rod 601 is driven to move through a control module 9, the electric telescopic rod 601 drives a connecting plate 602 to move, the connecting plate 602 drives a fixing rod 603 to move, the fixing rod 603 drives a clamping plate 604 to clamp the corner tee main body 5, a light sensing module 10 projects a light source onto the corner tee main body 5, the light source is displayed on a light sensing receiving module 11, imaging is performed through a comparison module 12 and the control module 9, imaging display is performed by a display module 13, a recording module 14 records each detected corner tee main body 5, after the quality of the corner tee main body 5 is judged according to a conventional numerical range stored by the comparison module 12, the control module 9 controls an electric lifting rod 701, electric lift pole 701 drives annular piece 702 and removes, and annular piece 702 drives pivot 703 rotatory to drive the slope of a supporting bench 4 angle, it is rotatory in recess 22 that supporting bench 4 drives arc piece 23, judges differently according to the quality, gets into different receivers 16, has reached automated inspection and the effect of automatic branch material.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
In addition, the term "plurality" shall mean two as well as more than two.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (8)

1. The utility model provides a guardrail corner tee bend production is with heating cutting incision flatness detection device which characterized in that includes:
the plane detection automatic material distribution system (2) comprises an operation table (1) and a plane detection automatic material distribution system (2), wherein the plane detection automatic material distribution system (2) comprises a control module (9), the output end of the control module (9) is unidirectionally and electrically connected with a light sensation module (10), the output end of the light sensation module (10) is unidirectionally and electrically connected with a light sensation receiving module (11), the output end of the light sensation receiving module (11) is unidirectionally and electrically connected with a comparison module (12), the output end of the comparison module (12) is unidirectionally and electrically connected with the input end of the control module (9), the output end of the control module (9) is unidirectionally and electrically connected with a display module (13), the output end of the control module (9) is unidirectionally and electrically connected with a recording module (14), and the input end of the control module (9) is unidirectionally and electrically connected with a gravity module (15);
the device comprises a support rod (3), a support table (4) and a corner tee joint main body (5), wherein the bottom of the support rod (3) is fixedly connected with the top of an operating table (1), the bottom of the support table (4) is movably connected with the top of the support rod (3), and the bottom of the corner tee joint main body (5) is in contact with the top of the support table (4);
the clamping mechanism (6) is in contact with the corner tee joint main body (5) at one side, close to the corner tee joint main body (5), of the clamping mechanism (6), and one side, close to the supporting table (4), of the clamping mechanism (6) is fixedly connected with the supporting table (4);
the bottom of the lifting mechanism (7) is fixedly connected with the top of the operating platform (1), and the top of the lifting mechanism (7) is movably connected with the bottom of the supporting platform (4);
the sliding mechanism (8), one side of the sliding mechanism (8) close to the operating platform (1) is fixedly connected with the operating platform (1), the sliding mechanism (8) comprises a fixed column (801), a movable ring (802), a threaded rod (803) and a connecting rod (804), one side of the fixed column (801) close to the operating platform (1) is fixedly connected with the operating platform (1), the movable ring (802) is sleeved on the surface of the fixed column (801), one side of the connecting rod (804) close to the movable ring (802) is fixedly connected with the movable ring (802), the threaded rod (803) penetrates through the movable ring (802) and is clamped with the top of the fixed column (801), one side of the connecting rod (804) close to the light sensing module (10) is movably connected with the light sensing module (10), one side of the connecting rod (804) close to the light sensing receiving module (11) is movably connected with the light sensing receiving module (11).
2. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint, according to claim 1, is characterized in that: fixture (6) include electric telescopic handle (601), connecting plate (602), dead lever (603) and splint (604), electric telescopic handle (601) are close to one side of connecting plate (602) with connecting plate (602) fixed connection, connecting plate (602) are close to one side of dead lever (603) with dead lever (603) fixed connection, splint (604) are close to one side of dead lever (603) with dead lever (603) fixed connection, the output of control module (9) with the one-way electric connection of input of electric telescopic handle (601).
3. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint, according to claim 1, is characterized in that: elevating system (7) include electric lift pole (701), annular piece (702), pivot (703) and fixed block (704), electric lift pole (701) bottom with the top fixed connection of operation panel (1), the surface of annular piece (702) with the top fixed connection of electric lift pole (701), annular piece (702) cover is established to the surface of pivot (703), pivot (703) are close to one side of fixed block (704) with fixed block (704) swing joint, the output of control module (9) with the one-way electric connection of input of electric lift pole (701).
4. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint, according to claim 1, is characterized in that: operation panel (1) are close to one side of light sense module (10) and operation panel (1) are close to one side swing joint respectively of light sense receiving module (11) has receiver (16), receiver (16) are close to one side fixedly connected with T type piece (17) of operation panel (1), operation panel (1) are close to one side of receiver (16) all seted up with T type groove (18) that T type piece (17) cooperation was used.
5. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint as claimed in claim 2, is characterized in that: one side of the clamping plate (604) close to the fixing rod (603) is fixedly connected with a friction pad (19), one side of the fixing rod (603) close to the clamping plate (604) is provided with a friction groove (20) matched with the clamping plate (604) for use, and one side of the two clamping plates (604) opposite to each other is fixedly connected with a cushion pad (21).
6. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint, according to claim 1, is characterized in that: the top of bracing piece (3) is seted up flutedly (22), the inner chamber swing joint of recess (22) has arc piece (23), arc piece (23) are close to equal swing joint of one side of recess (22) inner wall has bull stick (24), the surface of bull stick (24) with the inner wall swing joint of recess (22).
7. The heating and cutting incision flatness detection device for producing the guardrail corner tee joint, according to claim 1, is characterized in that: the light sensation module (10) is a laser radiator, the light sensation receiving module (11) is a light sensation curtain plate, the comparison module (12) is an image generation device and a plane data comparison device thereof, the display module (13) is a display screen, the recording module (14) is a data storage device, and the gravity module (15) is a gravity sensor.
8. The utility model provides a detection method of using guardrail corner tee bend production with heating cutting incision flatness detection device which characterized in that:
the detection device comprises an operation table (1) and a plane detection automatic material distribution system (2), wherein the plane detection automatic material distribution system (2) comprises a control module (9), the output end of the control module (9) is electrically connected with a light sensation module (10) in an unidirectional mode, the output end of the light sensation module (10) is electrically connected with a light sensation receiving module (11) in an unidirectional mode, the output end of the light sensation receiving module (11) is electrically connected with a comparison module (12) in an unidirectional mode, the output end of the comparison module (12) is electrically connected with the input end of the control module (9) in an unidirectional mode, the output end of the control module (9) is electrically connected with a display module (13) in an unidirectional mode, the output end of the control module (9) is electrically connected with a recording module (14) in an unidirectional mode, the input end of the control module (9) is electrically connected with a gravity module (15) in an unidirectional mode, one side of the operating platform (1) close to the light sensing module (10) and one side of the operating platform (1) close to the light sensing receiving module (11) are respectively and movably connected with a storage box (16);
the device comprises a support rod (3), a support table (4) and a corner tee joint main body (5), wherein the bottom of the support rod (3) is fixedly connected with the top of an operating table (1), the bottom of the support table (4) is movably connected with the top of the support rod (3), and the bottom of the corner tee joint main body (5) is in contact with the top of the support table (4);
two clamping mechanisms (6), one side of the clamping mechanism (6) close to the corner tee joint main body (5) is contacted with the corner tee joint main body (5), one side of the clamping mechanism (6) close to the supporting platform (4) is fixedly connected with the supporting platform (4), the clamping mechanism (6) comprises an electric telescopic rod (601), a connecting plate (602), a fixing rod (603) and a clamping plate (604), one side of the electric telescopic rod (601) close to the connecting plate (602) is fixedly connected with the connecting plate (602), one side of the connecting plate (602) close to the fixing rod (603) is fixedly connected with the fixing rod (603), one side of the clamping plate (604) close to the fixing rod (603) is fixedly connected with the fixing rod (603), the output end of the control module (9) is unidirectionally and electrically connected with the input end of the electric telescopic rod (601);
the bottom of the lifting mechanism (7) is fixedly connected with the top of the operating platform (1), the top of the lifting mechanism (7) is movably connected with the bottom of the supporting platform (4), the lifting mechanism (7) comprises an electric lifting rod (701), an annular block (702), a rotating shaft (703) and a fixed block (704), the bottom of the electric lifting rod (701) is fixedly connected with the top of the operating platform (1), the surface of the annular block (702) is fixedly connected with the top of the electric lifting rod (701), the annular block (702) is sleeved on the surface of the rotating shaft (703), one side of the rotating shaft (703) close to the fixed block (704) is movably connected with the fixed block (704), the output end of the control module (9) is unidirectionally and electrically connected with the input end of the electric lifting rod (701);
the sliding mechanism (8), one side of the sliding mechanism (8) close to the operating platform (1) is fixedly connected with the operating platform (1), the sliding mechanism (8) comprises a fixed column (801), a movable ring (802), a threaded rod (803) and a connecting rod (804), one side of the fixed column (801) close to the operating platform (1) is fixedly connected with the operating platform (1), the movable ring (802) is sleeved on the surface of the fixed column (801), one side of the connecting rod (804) close to the movable ring (802) is fixedly connected with the movable ring (802), the threaded rod (803) penetrates through the movable ring (802) and is clamped with the top of the fixed column (801), one side of the connecting rod (804) close to the light sensing module (10) is movably connected with the light sensing module (10), one side of the connecting rod (804) close to the light sensing receiving module (11) is movably connected with the light sensing receiving module (11);
the detection method comprises the following steps:
s1: placing the corner tee joint main body (5) to the center of the support table (4);
s2: after the gravity module (15) senses the gravity of the corner tee joint main body (5), the electric telescopic rod (601) drives the connecting plate (602) to move, the connecting plate (602) drives the fixing rod (603) to move, and the fixing rod (603) drives the two clamping plates (604) to clamp the corner tee joint main body (5);
s3, the light sensing module (10) projects a light source onto the corner tee joint main body (5), the light sensing receiving module (11) displays the light source, images are formed through the comparison module (12) and the control module (9), the display module (13) is used for displaying the images, and the recording module (14) records each detected corner tee joint main body (5);
s4: the contrast module (12) judges the flatness value of the detected corner three-way main body (5), the control module (9) controls the electric lifting rod (701) to act according to the judgment result of the contrast module (12), and the electric lifting rod (701) drives the support table (4) to incline, so that the corner three-way main body (5) enters the corresponding storage box (16).
CN202111259932.4A 2021-10-28 2021-10-28 Heating cutting notch flatness detection device and method for guardrail corner tee joint production Active CN113695966B (en)

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JP2011209064A (en) * 2010-03-29 2011-10-20 Fuji Xerox Co Ltd Article recognition apparatus and article processing apparatus using the same
CN208171207U (en) * 2018-04-28 2018-11-30 中山市三民金属处理有限公司 A kind of flatness detecting instrument
CN211121105U (en) * 2019-11-12 2020-07-28 辽宁北方计量校准服务有限公司 Automobile shell flatness measurement and detection device
CN210876348U (en) * 2019-11-13 2020-06-30 安徽德睿智能技术有限公司 Material sorting operation table based on PLC control
CN212635498U (en) * 2020-06-01 2021-03-02 苏州富视智能工业设备有限公司 High-voltage clamping device for flatness detection instrument

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